Fayat Group BOMAG BF 700 C-2 Service Manual
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Fayat Group BOMAG BF 700 C-2 Service Manual

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Service Manual
BF 700 C-2
S/N 821 892 11 1001>
Paver
008 400 18EN
© 11/2017

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Summary of Contents for Fayat Group BOMAG BF 700 C-2

  • Page 1 Service Manual BF 700 C-2 S/N 821 892 11 1001> Paver 008 400 18EN © 11/2017...
  • Page 2 Find manuals at https://best-manuals.com...

  • Page 3: Table Of Contents

    Table of contents Table of contents General..............................7 1.1 Introduction Service Manual......................8 1.2 Concerning your safety........................ 9 1.2.1 Handling fuels and lubricants....................... 9 1.2.2 Working on hydraulic lines......................14 1.2.3 Working on the engine....................... 15 1.2.4 Maintenance work on electric components and battery............. 15 1.2.5 Working on heating elements.....................
  • Page 4 Table of contents 5.3.4 Material flow control......................... 149 5.3.5 Managing the fault log......................159 5.3.6 Read out fault codes Deutz...................... 162 5.4 Replacement of electrical components.................. 163 5.4.1 Control system......................... 163 5.4.2 Travel pump..........................163 5.4.3 Pump for the auger drive......................163 5.4.4 Pump for the scraper belt drive....................
  • Page 5 Table of contents 7.2.2 Hoses for radiator........................253 7.2.3 Hoses for scraper belt......................254 7.2.4 Hoses for auger........................255 7.2.5 Hoses for tamper & vibration....................256 Assembly groups..........................259 8.1 Tractor............................260 8.1.1 General............................ 260 8.1.2 Travel system........................... 261 8.1.3 Driver's stand........................... 263 8.2 Material transport........................
  • Page 6 Table of contents BF 700 C-2 Find manuals at https://best-manuals.com...

  • Page 7: General

    General General BF 700 C-2 Find manuals at https://best-manuals.com...

  • Page 8: Introduction Service Manual

    General – Introduction Service Manual 1.1 Introduction Service Manual General This manual: addresses the BOMAG Customer Service and professionally trained personnel. provides support for repair work or maintenance procedures on the machine. This manual described the deinstallation, dismantling , assembly, installation as well as the repair of components and assembly groups as far as this makes sense with respect to tools and spare parts supply.

  • Page 9: Concerning Your Safety

    General – Concerning your safety 1.2 Concerning your safety 1.2.1 Handling fuels and lubricants 1.2.1.1 Preliminary remarks The operating company must ensure that all professional users have read and follow the corresponding safety data sheets for the individual fuels and lubricants. Safety data sheets provide valuable information about the following characteristics: name of substance...
  • Page 10 General – Concerning your safety 1.2.1.2 Safety regulations and environmental protection regulations for handling diesel fuel WARNING! Danger of burning by ignited diesel fuel! – Do not allow diesel fuel to come into contact with hot components. – Smoking and open fire is prohibited! –...
  • Page 11 General – Concerning your safety 1.2.1.3 Safety regulations and environmental protection regulations for handling oil WARNING! Danger of burning by ignited oil! – Do not allow oil to come into contact with hot components. – Smoking and open fire is prohibited! –...
  • Page 12 General – Concerning your safety 1.2.1.4 Safety regulations and environmental protection regulations for handling hydraulic oil WARNING! Danger of injury caused by escaping pressure fluid! – Always depressurize the hydraulic system before starting work in the hydraulic system. – Wear your personal protective equipment (pro- tective gloves, protective clothing, goggles).
  • Page 13 General – Concerning your safety 1.2.1.5 Safety regulations and environmental protection regulations for handling coolants WARNING! Danger of scalding by hot fluid! – Open the compensation tank only when the engine is cold. – Wear your personal protective equipment (pro- tective gloves, protective clothing, goggles).

  • Page 14: Working On Hydraulic Lines

    General – Concerning your safety 1.2.1.6 Safety regulations and environmental protection regulations for handling battery acid WARNING! Danger of cauterization with acid! – Wear your personal protective equipment (pro- tective gloves, protective clothing, goggles). – Do not allow clothes, skin or eyes to come into contact with acid.

  • Page 15: Working On The Engine

    General – Concerning your safety Drain the hydraulic oil at operating temperature – danger of scalding! Any hydraulic oil must be collected and disposed of in an environ- mentally friendly way. Always collect and dispose of hydraulic oils separately. Do not start the engine after draining off the hydraulic oil. Once all work is completed (with the system still depressurized!) check all connections and fittings for leaks.

  • Page 16: Working On Heating Elements

    General – Concerning your safety Do not wear jewellery (watch, bracelets, etc.) when working on the battery. The connection cables of the battery must not touch or rub against machine parts. 1.2.5 Working on heating elements Danger to life! High voltage 230/400 Volt! Work on the electric heating system must only be carried out by persons who have been trained for these activities.

  • Page 17: Parking The Machine In Secured Condition

    General – Concerning your safety 1.2.7 Parking the machine in secured condition Drive the machine onto level and firm ground. Shift the travel lever to “Middle” position. Fig. 6 Press the parking brake switch. Completely lower the screed with the toggle switch/button for lifting/lowering the screed (b).

  • Page 18: Fuels And Lubricants

    General – Fuels and lubricants 1.3 Fuels and lubricants 1.3.1 Engine oil 1.3.1.1 Oil quality The following engine oil specifications are permitted: Engine oils acc. to Mercedes-Benz operating instructions sheet no. 228.5 or 228.51 The list of approved engine oils is also available on the Internet under the following address: http://bevo.mercedes-benz.com/ Avoid mixing engine oils.

  • Page 19: Coolant

    General – Fuels and lubricants The following fuel specifications are recommended: EN 590 ASTM D975 Grade-No. 1-D and 2-D JIS K 2204 Grade Fuel 1 and Grade Fuel 2 with lubrication properties acc. to EN 590 1.3.2.2 Winter fuel For winter operation use only winter diesel fuel, to avoid clogging because of paraffin separation.

  • Page 20: Hydraulic Oil

    General – Fuels and lubricants Leave the coolant in the system all year around. This applies also for countries with high ambient temperatures. Check the anti-corrosion/anti-freeze concentration in the coolant every six months. Use only approved anti-corrosion/anti-freeze agents. 1.3.3.2 Topping up coolant NOTICE! Danger of engine damage! Use only prepared coolant with 50 % by volume...

  • Page 21: Gear Oil Iso Vg 220

    General – Fuels and lubricants When refilling or changing oil, use only hydraulic oil type HVLP according to DIN 51524, part 3, or hydraulic oil type HV according to ISO 6743/4. The viscosity index must be at least 150 (observe information of manufacturer).

  • Page 22: High-Temperature Lubrication Grease

    General – Fuels and lubricants 1.3.7 High-temperature lubrication grease For lubrication purposes use an EP-high pressure grease, lithium saponified (penetration 3), for raised bearing temperatures acc. to DIN 51502 KP 3 P-20. NLGI-classification 3 acc. to DIN 51818. BF 700 C-2...

  • Page 23: List Of Fuels And Lubricants

    General – List of fuels and lubricants 1.4 List of fuels and lubricants Assembly group Fuel or lubricant Spare parts Filling quantity number Summer Winter Observe the level mark! Engine oil SAE 10W-40 009 920 06 25 l Ä Chapter 1.3.1 „Engine Specification: 20 l (6.6 gal us)
  • Page 24 General – List of fuels and lubricants Assembly group Fuel or lubricant Spare parts Filling quantity number Summer Winter Observe the level mark! Clutch, milling drum High temperature - high pressure grease 009 960 09 as required drive (lithium saponified) 400 g Ä...

  • Page 25: Repair Notes For Hydraulics

    General – Repair notes for hydraulics 1.5 Repair notes for hydraulics Please note Cleanliness is of utmost importance. Dirt and other contaminations must strictly be kept out of the system. Connections and screw fittings, filler neck covers and their immediate surrounding areas must be cleaned before removal. Before loosening hoses, pipe lines etc.
  • Page 26 General – Repair notes for hydraulics Taking into operation Bleed the hydraulic circuits. Start up the hydraulic system without load. Check the hydraulic oil level in the tank, if necessary top up with hydraulic oil as specified in the operating and maintenance instructions or drain oil off into a suitable container.

  • Page 27: Technical Data

    Technical data Technical data BF 700 C-2...
  • Page 28 Technical data Dimensions Fig. 11 2975 3000 3910 3061 6460 2255 (117) (118) (154) (121) (254) (89) Dimensions in millimetres (Dimensions in inch) Weights Operating weight (CECE) with screed 20200 (44533) (lbs) Travel characteristics Working speed 0 – 25 m/min (0 –...
  • Page 29 Technical data Drive Cooling Fluid Number of cylinders Power 128/174 kW/hp Fuel Diesel Crawler track Ground contact area (length x width) 2975 x 300 (117.1 x 11.8) (in) Hopper Capacity (247) Width (wings open) 3330 (131) (in) Width (wings closed) 2270 (89) (in)
  • Page 30 Technical data Screed Basic width retracted 3000 (118) (in) Basic width extended 6000 (236) (in) Max. working width 7500 (295) (in) Min. paving width with reducing skids 2300 (91) (in) Mat height (11.8) (in) Screed plate depth (15.7) (in) Screed plate thickness (0.6) (in) Heating...
  • Page 31 Technical data Scraper belt pump Manufacturer Bosch-Rexroth Type A10VG System Axial piston vari- able displacement pump Maximum displacement /rev Maximum pumping delivery l/min High pressure limitation 340-360 Charge pressure 17-25 Auger drive pump Manufacturer Bosch-Rexroth Type A10VG System Axial piston vari- able displacement pump Maximum displacement...
  • Page 32 Technical data Fan pump System Axial piston pump Maximum displacement /rev Maximum pumping delivery l/min Permanent pressure Nominal pressure High pressure limitation Maximum speed 3000 BF 700 C-2...

  • Page 33: Total Overview Of Machine

    Total overview of machine Total overview of machine BF 700 C-2...

  • Page 34: Component Overview - Electrics

    Total overview of machine – Component overview - electrics 3.1 Component overview - electrics Fig. 12 Engine control unit - A48 Pre-heating relay - K14 Starter relay Central electrics with fuse and relay box Diagnostics sockets BF 700 C-2...
  • Page 35 Total overview of machine – Component overview - electrics Overview of switches in dashboard BF 700 C-2...
  • Page 36 Total overview of machine – Component overview - electrics Fig. 13 S288 Toggle switch on driver's platform (optional equipment) S20 Rotary switch/button windscreen wiper/washer (optional equipment) S16 Rotary switch working lights front and rear S335 Rotary switch, lateral working lights (optional equipment) S38 Rotary switch for flashing beacon S338 Function button to reset the meter counter A81 LC-Display unit...
  • Page 37 Total overview of machine – Component overview - electrics 26 S261 Toggle button for track control 27 A45 Steering wheel 28 S326 Push button for cleaning function 29 Screed width control panel 30 Control panel screed up/down 31 Levelling control panel 32 Control panel for screed vibration 33 Control panel for screed tamper Overview of switches on external...
  • Page 38 Total overview of machine – Component overview - electrics Overview of switches in screed control panel Fig. 15 S251 Toggle switch for cleaning system Pressure gauge for relief pressure H124 Control lamp, screed relieved R123 Potentiometer for screed relief right/left distribution (optional equipment) Pressure gauge for relief pressure (optional equipment) S296 Toggle button for protective roof (optional equipment) 24 V Universal socket...

  • Page 39: Component Overview - Wiring Looms

    Total overview of machine – Component overview - Wiring looms 3.2 Component overview - Wiring looms Fig. 16 BF 700 C-2...
  • Page 40 Total overview of machine – Component overview - Wiring looms Fig. 17 BF 700 C-2...
  • Page 41 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

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