Fayat Group BOMAG BM 1000/35 Service Manual
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Fayat Group BOMAG BM 1000/35 Service Manual

Cold planer
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Service Manual
BM 1000/35
S/N 101 883 03 1001>
Cold planer
008 400 32 EN
© 11/2017

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Summary of Contents for Fayat Group BOMAG BM 1000/35

  • Page 1 Service Manual BM 1000/35 S/N 101 883 03 1001> Cold planer 008 400 32 EN © 11/2017...
  • Page 2 Find manuals at https://best-manuals.com...

  • Page 3: Table Of Contents

    Table of contents Table of contents General..............................7 1.1 Introduction Service Manual......................8 1.2 Concerning your safety........................ 9 1.2.1 Handling fuels and lubricants....................... 9 1.2.2 Working on hydraulic lines......................14 1.2.3 Working on the engine....................... 15 1.2.4 Maintenance work on electric components and battery............. 15 1.2.5 Working on heating elements.....................
  • Page 4 Table of contents 4.2.12 Functional condition - Moving the conveyor belt..............86 4.2.13 Functional condition - Unfolding and folding the conveyor belt..........87 4.2.14 Functional conditions - Activate/deactivate the differential lock..........89 4.2.15 Functional conditions - Scraper (all functions)................. 90 4.2.16 Functional conditions - Hold-down (all functions)..............
  • Page 5 Table of contents 8.3.1 Description..........................300 8.3.2 Repair............................309 8.4 Conveyor unit..........................319 8.4.1 Description..........................319 8.4.2 Repair............................323 8.5 Undercarriage..........................331 8.5.1 Description..........................331 8.5.2 Repair............................341 8.6 Water system..........................342 8.6.1 Description..........................342 8.6.2 Operation..........................345 8.7 Dust extraction.......................... 349 8.7.1 Description..........................
  • Page 6 Table of contents BM 1000/35 Find manuals at https://best-manuals.com...

  • Page 7: General

    General General BM 1000/35 Find manuals at https://best-manuals.com...

  • Page 8: Introduction Service Manual

    General – Introduction Service Manual 1.1 Introduction Service Manual General This manual: addresses the BOMAG Customer Service and professionally trained personnel. provides support for repair work or maintenance procedures on the machine. This manual described the deinstallation, dismantling , assembly, installation as well as the repair of components and assembly groups as far as this makes sense with respect to tools and spare parts supply.

  • Page 9: Concerning Your Safety

    General – Concerning your safety 1.2 Concerning your safety 1.2.1 Handling fuels and lubricants 1.2.1.1 Preliminary remarks The operating company must ensure that all professional users have read and follow the corresponding safety data sheets for the individual fuels and lubricants. Safety data sheets provide valuable information about the following characteristics: name of substance...
  • Page 10 General – Concerning your safety 1.2.1.2 Safety regulations and environmental protection regulations for handling diesel fuel WARNING! Danger of burning by ignited diesel fuel! – Do not allow diesel fuel to come into contact with hot components. – Smoking and open fire is prohibited! –...
  • Page 11 General – Concerning your safety 1.2.1.3 Safety regulations and environmental protection regulations for handling oil WARNING! Danger of burning by ignited oil! – Do not allow oil to come into contact with hot components. – Smoking and open fire is prohibited! –...
  • Page 12 General – Concerning your safety 1.2.1.4 Safety regulations and environmental protection regulations for handling hydraulic oil WARNING! Danger of injury caused by escaping pressure fluid! – Always depressurize the hydraulic system before starting work in the hydraulic system. – Wear your personal protective equipment (pro- tective gloves, protective clothing, goggles).
  • Page 13 General – Concerning your safety 1.2.1.5 Safety regulations and environmental protection regulations for handling coolants WARNING! Danger of scalding by hot fluid! – Open the coolant compensation tank only after the engine has cooled down. – Wear your personal protective equipment (pro- tective gloves, protective clothing, goggles).

  • Page 14: Working On Hydraulic Lines

    General – Concerning your safety 1.2.1.6 Safety regulations and environmental protection regulations for handling battery acid WARNING! Danger of cauterization with acid! – Wear your personal protective equipment (pro- tective gloves, protective clothing, goggles). – Do not allow clothes, skin or eyes to come into contact with acid.

  • Page 15: Working On The Engine

    General – Concerning your safety Drain the hydraulic oil at operating temperature – danger of scalding! Any hydraulic oil must be collected and disposed of in an environ- mentally friendly way. Always collect and dispose of hydraulic oils separately. Do not start the engine after draining off the hydraulic oil. Once all work is completed (with the system still depressurized!) check all connections and fittings for leaks.

  • Page 16: Working On Heating Elements

    General – Concerning your safety When working on the battery do not smoke, do not use open fire. Do not let acid come in contact with hands or clothes. When injured by acid, flush off with clear water and seek medical advice. Metal objects (e.g.

  • Page 17: Parking The Machine In Secured Condition

    General – Concerning your safety 1.2.7 Parking the machine in secured condition Drive the machine onto level and firm ground. Shift the travel lever to “Middle” position. Fig. 6 Press the parking brake switch. Completely lower the screed with the toggle switch/button for lifting/lowering the screed (b).

  • Page 18: Fuels And Lubricants

    General – Fuels and lubricants 1.3 Fuels and lubricants 1.3.1 Engine oil 1.3.1.1 Oil quality The following engine oil specifications are permitted: Engine oils acc. to Mercedes-Benz operating instructions sheet no. 228.5 or 228.51 The list of approved engine oils is also available on the Internet under the following address: http://bevo.mercedes-benz.com/ Avoid mixing engine oils.

  • Page 19: Coolant

    General – Fuels and lubricants The following fuel specifications are recommended: EN 590 ASTM D975 Grade-No. 1-D and 2-D JIS K 2204 Grade Fuel 1 and Grade Fuel 2 with lubrication properties acc. to EN 590 1.3.2.2 Winter fuel For winter operation use only winter diesel fuel, to avoid clogging because of paraffin separation.

  • Page 20: Hydraulic Oil

    General – Fuels and lubricants Leave the coolant in the system all year around. This applies also for countries with high ambient temperatures. Check the anti-corrosion/anti-freeze concentration in the coolant every six months. Use only approved anti-corrosion/anti-freeze agents. 1.3.3.2 Topping up coolant NOTICE! Danger of engine damage! Use only prepared coolant with 50 % by volume...

  • Page 21: Gear Oil

    General – Fuels and lubricants For topping up or for oil changes use only high-quality hydraulic oil, type HVLP according to DIN 51524, part 3, or hydraulic oils type HV according to ISO 6743/3. The viscosity index (VI) should be at least 150 (observe informa- tion of manufacturer).

  • Page 22: High-Temperature Lubrication Grease

    General – Fuels and lubricants 1.3.7 High-temperature lubrication grease For lubrication purposes use an EP-high pressure grease, lithium saponified (penetration 2), for raised bearing temperatures acc. to DIN 51502 KP 3 P-20. NLGI-classification 3 acc. to DIN 51818. BM 1000/35...

  • Page 23: List Of Fuels And Lubricants

    General – List of fuels and lubricants 1.4 List of fuels and lubricants Assembly Fuel or lubricant Spare parts Filling quantity number Summer Winter Observe the level marks! Engine oil SAE 10W-40 009 920 06 25 l Ä Chapter 1.3.1 „Engine Specification: 20 l (6.6 gal us)

  • Page 24: Repair Notes For Hydraulics

    General – Repair notes for hydraulics 1.5 Repair notes for hydraulics Please note Cleanliness is of utmost importance. Dirt and other contaminations must strictly be kept out of the system. Connections and screw fittings, filler neck covers and their immediate surrounding areas must be cleaned before removal. Before loosening hoses, pipe lines etc.
  • Page 25 General – Repair notes for hydraulics Taking into operation Bleed the hydraulic circuits. Start up the hydraulic system without load. Check the hydraulic oil level in the tank, if necessary top up with hydraulic oil as specified in the operating and maintenance instructions or drain oil off into a suitable container.
  • Page 26 General – Repair notes for hydraulics BM 1000/35...

  • Page 27: Technical Data

    Technical data Technical data BM 1000/35...
  • Page 28 Technical data Dimensions Fig. 11 A Milling radius BM 1000/35...
  • Page 29 Technical data Weights Max. operating weight 25500 (56218) (lbs) Operating weight (CECE) with conveyor belt 22600 (49824) (lbs) Basic weight 21500 (47399) (lbs) Extra weight fof optional equipment Weather protection roof (397) (lbs) Dust extraction (309) (lbs) Scraper split (441) (lbs) Quick-change milling drum (220)
  • Page 30 Technical data Travel characteristics Travel speed 0 – 7.5 km/h (0 – 4.7) (mph) Working speed 0 – 32 m/min (0 – 105) (ft/min) Max. permissible ascent ° Drive Engine manufacturer Type 6R 1000 Cooling Fluid Number of cylinders Displacement 7700 Rated power ISO 3046 (350)
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