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Fayat Group BOMAG BMF 2500 M Service Manual

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Service Manual
BMF 2500 M
S/N 101 940 02 1001> / S/N 101 940 03 1001>
008 401 56 EN
© 11/2017

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Summary of Contents for Fayat Group BOMAG BMF 2500 M

  • Page 1 Service Manual BMF 2500 M S/N 101 940 02 1001> / S/N 101 940 03 1001> 008 401 56 EN © 11/2017...
  • Page 2 Find manuals at https://best-manuals.com...

  • Page 3: Table Of Contents

    Table of contents Table of contents General..............................7 1.1 Introduction........................... 8 1.2 Concerning your safety........................ 9 1.2.1 Basic prerequisites........................9 1.2.2 Definition of responsible persons....................12 1.2.3 Basic safety regulations for safe operation................13 1.2.4 Handling fuels and lubricants..................... 14 1.2.5 Emergency procedures......................
  • Page 4 Table of contents 3.9 Deutsch plug, series DT and DTM................... 218 Diesel engine............................. 223 4.1 Description..........................224 4.1.1 General information........................224 4.1.2 Cooling system......................... 231 4.1.3 Engine oil system........................235 4.1.4 Air intake system........................240 4.1.5 Fuel system..........................241 4.1.6 Exhaust system........................242 4.1.7 Engine electrics........................
  • Page 5 Table of contents 4.3.21 Engine speed fluctuates in lower and upper idle speed............310 4.3.22 The rotary speed fluctuates under load.................. 311 4.3.23 The diesel engine stops unexpectedly................... 313 4.3.24 The diesel engine emits secondary noises................314 4.3.25 The diesel engine emits secondary noises (during combustion)........... 315 4.3.26 Excessive engine vibrations....................
  • Page 6 Table of contents Appendix............................409 A Circuit diagrams.................... 410 BMF 2500 M Find manuals at https://best-manuals.com...

  • Page 7: General

    General General BMF 2500 M Find manuals at https://best-manuals.com...

  • Page 8: Introduction

    General – Introduction 1.1 Introduction General This manual: addresses the BOMAG Customer Service and professionally trained personnel. provides support for repair work or maintenance procedures on the machine. This manual described the deinstallation, dismantling , assembly, installation as well as the repair of components and assembly groups as far as this makes sense with respect to tools and spare parts supply.

  • Page 9: Concerning Your Safety

    General – Concerning your safety 1.2 Concerning your safety 1.2.1 Basic prerequisites 1.2.1.1 General This BOMAG machine has been built in compliance with the latest technical standard and complies with the applicable regulations and technical rules. However, dangers for persons and property may arise from this machine, if: it is used for purposes other than the ones it is intended for, it is operated by untrained personnel,...
  • Page 10 General – Concerning your safety CAUTION! Danger of injury if failing to comply! Sections marked accordingly indicate a dangerous situation that could lead to fatal or severe injuries, if this warning is disregarded. NOTICE! Danger of material damage if failing to comply! Sections marked accordingly indicate possible dangers for machines or components.
  • Page 11 General – Concerning your safety Safety goggles To protect the eyes against airborne particles and squirting fluids. Face protection To protect the face against airborne particles and squirting fluids. Hard hat To protect the head against falling parts and to protect against injuries.

  • Page 12: Definition Of Responsible Persons

    General – Concerning your safety Examples for improper use are: keeping loose objects (e.g. tools) on the operator's platform, which could cause operating errors, towing, recovering or pushing other vehicles or machines, using the conveyor belt to lift loads, driving on public roads without a permit. climbing onto or off the machine while driving is prohibited.

  • Page 13: Basic Safety Regulations For Safe Operation

    General – Concerning your safety 1.2.2.3 Driver / operator This machine must only be operated by trained, instructed persons entrusted by the operating company aged 18 or more. Observe your local laws and regulations. Rights, obligations and rules of conduct for driver or operator: The driver or operator must: be instructed about his rights and obligations, wear protective equipment as appropriate for the application,...

  • Page 14: Handling Fuels And Lubricants

    General – Concerning your safety Original parts and accessories have been specially designed for this machine. We wish to make explicitly clear that we have not tested or approved any parts or accessories not supplied by us. The installation and/or use of such products may have an adverse effect on the active and/or passive safety.
  • Page 15 General – Concerning your safety 1.2.4.2 Safety regulations and environmental protection regulations for handling diesel fuel WARNING! Danger of burning by ignited diesel fuel! – Do not allow diesel fuel to come into contact with hot components. – Smoking and open fire is prohibited! –...
  • Page 16 General – Concerning your safety 1.2.4.3 Safety regulations and environmental protection regulations for handling AdBlue ® /DEF CAUTION! Health hazard caused by ammonia vapours! – Wear your personal protective equipment (pro- tective gloves, protective clothing). – Do not inhale ammonia vapours. –...
  • Page 17 General – Concerning your safety 1.2.4.5 Safety regulations and environmental protection regulations for handling hydraulic oil WARNING! Danger of injury caused by escaping pressure fluid! – Always depressurize the hydraulic system before starting work in the hydraulic system. – Wear your personal protective equipment (pro- tective gloves, protective clothing, goggles).
  • Page 18 General – Concerning your safety 1.2.4.6 Safety regulations and environmental protection regulations for handling coolants WARNING! Danger of scalding by hot fluid! – Open the compensation tank only when the engine is cold. – Wear your personal protective equipment (pro- tective gloves, protective clothing, goggles).
  • Page 19 General – Concerning your safety 1.2.4.7 Safety regulations and environmental protection regulations for handling battery acid WARNING! Danger of cauterization with acid! – Wear your personal protective equipment (pro- tective gloves, protective clothing, goggles). – Do not allow clothes, skin or eyes to come into contact with acid.

  • Page 20: Emergency Procedures

    General – Concerning your safety 1.2.5 Emergency procedures 1.2.5.1 Actuating the emergency stop switch In events of emergency and in case of danger actuate the emergency stop switch Ä Fig. 7 immediately. ð The engine is shut down and the parking brake is closed. Fig.
  • Page 21 General – Concerning your safety Protective equipment: Working clothes Protective gloves WARNING! Danger of injury caused by uncontrolled machine movement! – Always secure the machine against unintended rolling. WARNING! Danger of burning on hot components! – Wear your personal protective equipment (pro- tective gloves, protective clothing).

  • Page 22: Maintenance And Repair

    General – Concerning your safety Opening the high pressure car- tridges On both travel pumps (4) Ä Fig. 10: Loosen the counter nuts (2) half a turn on both high pressure cartridges (1). Screw in the screw (3) until a higher resistance can be felt. Then screw the screw into the high pressure cartridge another half turn.
  • Page 23 General – Concerning your safety Use only the intended access steps and grips to mount the machine. For overhead maintenance work use the access steps and working platforms provided or other secure means. Do not step on machine parts which are not intended for this pur- pose.
  • Page 24 General – Concerning your safety Keep out of the danger zone during the initial test run. In case of leaks return to the workshop immediately. Drain the engine oil at operating temperature – danger of scalding! Wipe off spilled oil, collect leaking oil and dispose of it in an envi- ronmentally friendly way.

  • Page 25: Operating The Machine, Working Operation

    General – Concerning your safety 1.2.7 Operating the machine, working operation 1.2.7.1 Persons in the danger zone Before taking up work, also after breaks, you should always con- vince yourself that the danger zone is free of persons or obstruc- tions, especially when driving in reverse.
  • Page 26 General – Concerning your safety 1.2.7.3 Driving on inclinations and slopes S-940-0005 Fig. 11 Do not drive on gradients exceeding the maximum gradability of the machine Ä Fig. 11. On slopes drive extremely careful and always directly up or down the slope. Change to a lower travel range before starting to drive.
  • Page 27 General – Concerning your safety 1.2.7.5 Parking the machine Run the conveyor belt empty. Do not park the machine in front of stairs or ladders, water hydrants etc., if this would obstruct their use. Park the machine on horizontal, level, firm ground. Before leaving the machine: shift all control levers to "Neutral position", "Off"...

  • Page 28: Safety Features

    General – Concerning your safety 1.2.8 Safety features Safety features BMF 2500 M...
  • Page 29 General – Concerning your safety S-940-0008 Fig. 13 Emergency stop button Horn Ignition key Hopper hazard light system Hoods, side wings, coverings Lighting BMF 2500 M...
  • Page 30 General – Concerning your safety Interlocking of weather protection roof Hazard light Hopper transport lock 10 Fire extinguisher 11 Main battery switch BMF 2500 M...

  • Page 31: Fuels And Lubricants

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101 940 02 1001101 940 03 1001

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