WPG MRTA4LP6FACS Operating Instructions Manual

Quadra-tilt rotator with adjustable pad frame, ac-voltage

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KEEP FOR FUTURE REFERENCE
OPERATING
INSTRUCTIONS
INTENDED FOR USE BY SKILLED
PROFESSIONALS • READ AND
UNDERSTAND BEFORE OPERATING
QUADRA-TILT
ROTATOR
WITH ADJUSTABLE PAD FRAME,
AC-VOLTAGE
Model numbers: MRTA4LP6FACS, MRTA6LP6FAC
Record serial number in blank space above (to locate, see serial
Rev 0.0/5-23
label on the product).
1
908 W. Main • P.O. Box 368
Laurel, MT USA 59044
800-548-7341 (phone)
406-628-8231 (phone)
406-628-8354 (fax)
www.WPG.com
MRTA(4)6LP6FAC: #35259

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Summary of Contents for WPG MRTA4LP6FACS

  • Page 1 INTENDED FOR USE BY SKILLED www.WPG.com PROFESSIONALS • READ AND UNDERSTAND BEFORE OPERATING QUADRA-TILT ROTATOR WITH ADJUSTABLE PAD FRAME, AC-VOLTAGE Model numbers: MRTA4LP6FACS, MRTA6LP6FAC Record serial number in blank space above (to locate, see serial Rev 0.0/5-23 MRTA(4)6LP6FAC: #35259 label on the product).
  • Page 2 MRTA(4)6LP6FAC: #35259 Rev 0.0/5-23...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS SPECIFICATIONS ..................3 SAFETY....................5 OPERATING FEATURES................6 ASSEMBLY....................7 INTENDED USE ..................9 .................9 HARACTERISTICS ..................10 NDIRECT OADING ................10 PERATING NVIRONMENT ................10 ISPOSAL OF THE IFTER OPERATION..................11 ................11 EFORE SING THE IFTER Taking Safety Precautions ....................11 Performing Inspections and Tests ..................11 ...............12 OSITION OVABLE...
  • Page 4 MAINTENANCE ..................25 ...............25 ACUUM AINTENANCE Pad-to-Load Friction Coefficient ..................25 Pad Inspection ........................25 Pad Cleaning ........................26 REPLACEMENT PARTS................27 REGISTRATION AND LIMITED WARRANTY ..........28 WPG P ...............28 EGISTER THIS RODUCT ..............28 BOUT THE IMITED ARRANTY Obtaining Warranty Service or Repair Service..............28 MRTA(4)6LP6FAC: #35259...
  • Page 5: Specifications

    3..Vacuum pads, filter elements and other wear-out items are excluded. 4..To view this guide, click the link at right. Additionally, you can search for your lifter's Model Number at www.wpg.com and select the “Troubleshooting” link on the product page.
  • Page 6 SPECIFICATIONS Note: A standard MRTA6LP6FAC is shown. MRTA(4)6LP6FAC: #35259 Rev 0.0/5-23...
  • Page 7: Safety

    SAFETY Wear personal protective equipment Make sure the contact surfaces of the that is appropriate for the load load and vacuum pads are clean material. Follow trade association before attaching the lifter (see guidelines. “MAINTENANCE”). Do not remove or obscure safety Position the vacuum pads correctly on labels.
  • Page 8: Operating Features

    OPERATING FEATURES Features shown here are underlined on their first appearance in each section following. LIFT POINT POWER SWITCH VACUUM PAD AIR FILTER MOVABLE PAD ARM PAD ARM RELEASE PAD ARM LIMIT DISK CONTROL HANDLES VACUUM RELEASE BUTTON 10 VACUUM GAUGE 11 VACUUM PUMP 12 ROTATION RELEASE LEVER 13 PAD FRAME...
  • Page 9: Assembly

    ASSEMBLY 1) Remove all shipping materials and save them with the shipping container for future use. Connect the power cable: Make sure power source has ground fault circuit interrupter. 2.1) Wire the female connector provided Wiring must be performed by to an appropriate power source, as qualified service personnel, taking indicated on the label attached.
  • Page 10 ASSEMBLY Remove the pad covers (fig. 4A) and save them for future use. 5) Perform tests as required under “T ”. ESTING MRTA(4)6LP6FAC: #35259 Rev 0.0/5-23...
  • Page 11: Intended Use

    2..A “single piece” of material includes curtainwall assemblies, unitized glazing systems and similar construction units. 3..Vacuum pads made from a heat-resistant rubber compound can enable you to lift loads with higher surface temperatures. Contact WPG or an authorized dealer for more information.
  • Page 12: Indirect Loading

    1..Although lifter use may be possible at higher elevation, lifting capacity is reduced whenever the lifter is unable to attain vacuum in the green range on the vacuum gauge. Contact WPG for more information. 2..Special provisions may allow the lifter to operate outside the specified temperature range. Contact WPG for more information. MRTA(4)6LP6FAC: #35259...
  • Page 13: Operation

    OPERATION EFORE SING THE IFTER Determine whether the vacuum lifter is capable of each intended task (see “SPECIFICATIONS” “INTENDED USE”). Then complete the following preparations: Taking Safety Precautions • Be trained in all industry Read all directions and safety rules before using and regulatory standards lifter.
  • Page 14: T O Position Movable Pad Arms

    OPERATION OSITION OVABLE Position the movable pad arms to maximize load support and minimize load overhang (see “L ”): HARACTERISTICS Pull and hold the pad arm release (arrow in fig. 1A inset), to disengage the arm. Rotate the arm to the desired position (fig.
  • Page 15: Ttach The Ads To Aoad

    OPERATION TTACH THE ADS TO A Generating Airflow Place the power switch in the “on” position (fig. 1A), to engage the vacuum pump. The lifter is designed for the vacuum pump to run continuously. Placing Keep pump the power switch in the “off” position during lifter operation could result running in a load release and personal injury (see “In Case of a Power Failure”...
  • Page 16: Reading The Vacuum Gauge

    1..Although a vacuum pad may become distorted during shipping or storage, this condition should correct itself with continued use. 2..If the lifter is used above the maximum Operating Elevation (see “SPECIFICATIONS” on page 3), it may not be able to maintain sufficient vacuum for lifting. Contact WPG for more information. MRTA(4)6LP6FAC: #35259...
  • Page 17: T O Lift And Move The Load

    OPERATION IFT AND OVE THE Lift bar must be vertical to lift load. About the Tilt Linkage The tilt linkage minimizes operator effort and Unbalanced loads may tilt automatically holds a balanced load in either unexpectedly during lifter operation. the upright or the flat position. However, an Make sure load is positioned unbalanced load may tilt unexpectedly, correctly on lifter.
  • Page 18: Controlling The Lifter And Load

    OPERATION Controlling the Lifter and Load When the lifter is ready, use the hoisting equipment to raise the lifter and load as needed. Use a control handle (circled in fig. 1A) to keep the lifter and load in the required position. Once there is enough clearance, you may move the load as required.
  • Page 19: T O Rotate The Load

    OPERATION OTATE THE Make sure load is positioned correctly on lifter (as previously directed). 1) Make sure the load has enough clearance to rotate without contacting anyone or anything. Use a control handle to Unbalanced loads may rotate unexpectedly when keep the load under rotation latch is disengaged.
  • Page 20: T O Tilt The Load

    OPERATION ILT THE Keep hands and fingers away from tilt linkage. 1) Make sure the load has enough clearance to tilt without contacting anyone or anything. 2) Use the control handles to keep the load under control at all times. 3) Lift upward or press downward on the tilt control handle (arrows in figs.
  • Page 21: T O Release The Pads From The Load

    OPERATION ELEASE THE ADS FROM THE Make sure load is at rest and fully supported before releasing vacuum pads. Push the vacuum release button ( — fig. 1A), to break the vacuum seal. Do not move lifter until pads release completely, because such movement could result in load damage or personal injury.
  • Page 22: Storing The Lifter

    OPERATION Storing the Lifter Disconnect the electrical connectors (figs. 1A-B). Use the covers supplied to keep the vacuum pads clean (fig. 2A). CE/UKCA — To prevent the lifter from tipping over on relatively horizontal surfaces, place the vacuum pads facedown on a clean, smooth, flat surface. Be careful to protect the vacuum pads while tilting it to the horizontal position.
  • Page 23: Inspections And Tests

    2..The Periodic Inspection is also required whenever the lifter has been out of service for 1 year or more. Keep a written record of all Periodic Inspections. If necessary, return the lifter to WPG or an authorized dealer for repair (see “REGISTRATION AND LIMITED...
  • Page 24: Testing

    12" Hg [-41 kPa] for 5 minutes. If not, lifting this load requires additional precautions (eg, a load sling). Contact WPG for more information. 8) Lower the load after 5 minutes or before the vacuum level diminishes to 12" Hg [-41 kPa].
  • Page 25: Operational Tests

    INSPECTIONS AND TESTS Perform the following tests before placing the lifter in service initially, following any repair, when directed in the “I ”, or whenever necessary: NSPECTION CHEDULE Operational Tests Test all features and functions of the lifter (see “OPERATING FEATURES” and “OPERATION”). Vacuum Test 1) Clean the face of each vacuum pads (see “Pad...
  • Page 26: Rated Load Test

    7) Prepare a written report of the test and keep it on file. 1..An equivalent simulation may also be used. Contact WPG for more information. 2..A “qualified person” has successfully demonstrated the ability to solve problems relating to the subject matter and work, either by possessing a recognized degree in an applicable field or a certificate of professional standing, or by possessing extensive knowledge, training and experience.
  • Page 27: Maintenance

    MAINTENANCE Note: Refer to SERVICE MANUAL #35275 when applicable. ACUUM AINTENANCE Pad-to-Load Friction Coefficient The friction coefficient represents the lifter's ability to resist load slippage. The Maximum Load Capacity is based on a friction coefficient of 1, as determined by testing of clean, new, standard rubber vacuum pads on clean, dry, regular glass.
  • Page 28: Pad Cleaning

    4) Allow each pad to dry completely before using the lifter. 1..A brush with bristles that do not harm rubber can help remove contaminates clinging to sealing edges. If these cleaning methods are not successful, contact WPG or an authorized dealer for assistance. MRTA(4)6LP6FAC: #35259...
  • Page 29: Replacement Parts

    Machine Screw – Round Head – 10-32 Thread x 3/4" (for mounting pads) 16 /24 * — Length as required; sold by the inch (approx 2.5 cm). SERVICE MANUAL #35275 for additional parts. ERVICE ONLY WITH IDENTICAL REPLACEMENT PARTS WPG.COM AVAILABLE AT OR THROUGH AN AUTHORIZED DEALER Rev 0.0/5-23 MRTA(4)6LP6FAC: #35259...
  • Page 30: Registration And Limited Warranty

    PRODUCT REGISTRATION page at wpg.com and complete the form. Registration keeps you advised of important updates and notifications, and simplifies inquiries to WPG regarding your product. Registration is not required to activate your Limited Warranty (see next section). BOUT THE...
  • Page 31 Laurel, MT USA 59044 800-548-7341 (phone) • 406-628-8231 (phone) 406-628-8354 (fax) • www.WPG.com INTENDED FOR USE BY SKILLED TECHNICAL PROFESSIONALS • READ AND UNDERSTAND BEFORE ROUTING, WIRING AND/OR ASSEMBLING QUADRA-TILT ROTATOR WITH ADJUSTABLE PAD FRAME, AC-VOLTAGE Model numbers: MRTA4LP6FACS, MRTA6LP6FAC...

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