KUHN VBP 2160 Operator's Manual
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KUHN VBP 2160 Operator's Manual

Baler/wrapper combination
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Table of Contents

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OPERATOR'S MANUAL
ZNA082GB B
Baler / wrapper combination
Original instructions
- English - 09-2013
ZNA082GB B

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Table of Contents
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Do you have a question about the VBP 2160 and is the answer not in the manual?

Questions and answers

Harold Mcclain
March 26, 2025

My baler work through the cycle the cutter goes down but does not come back up to cut the wrap. What could be the problem

0
1 comments:
Mr. Anderson
March 26, 2025

The cutter on a KUHN VBP 2160 baler may not come back up after cutting the wrap due to the following possible causes:

1. Power Supply Issue – The actuator may not retract completely if the power supply is insufficient. Ensure the minimum power supply is 25A.
2. Mechanical Obstruction – A blockage may prevent the net cutting frame from releasing. Check for and remove any obstructions.
3. Defective or Loose Spring – If the spring of the cutting frame is loose or broken, the cutter may not return to its original position. Inspect and replace the spring if necessary.
4. Faulty or Misadjusted Sensors – The net rpm sensor or net wrap brake position sensor may be malfunctioning or incorrectly adjusted. Check and adjust or replace the sensors if needed.

This answer is automatically generated

0
peter pfund
May 28, 2025

kuhnVB2160 how to lower or raise the nives?

0

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Summary of Contents for KUHN VBP 2160

  • Page 1 OPERATOR'S MANUAL ZNA082GB B Baler / wrapper combination Original instructions - English - 09-2013 ZNA082GB B...

  • Page 3: Dear Owner

    $Dear Owner You have purchased a KUHN machine. Into it have gone years of thought, research and improvement. You will find, as have thousands of owners all over the world, that you have the best that engineering skill and actual field testing can produce.

  • Page 4: Table Of Contents

    Baler / wrapper combination VBP2160 - VBP2190 $Contents Dear Owner ........................1 Contents..........................2 Delivery ...........................7 Check on delivery..........................7 Identification of the machine..................8 Front view............................8 Rear view............................8 Model identification plate ........................9 Optional equipment........................10 Safety..........................12 Description of symbols used in this document................12 Safety instructions .........................13 Location and description of safety decals on the machine ............26 Road safety equipment and recommendations................34 Machine specifications ....................35...
  • Page 5 Baler / wrapper combination VBP2160 - VBP2190 Electrical connections ........................64 Hydraulic connections........................67 Pneumatic connections ......................... 73 Parking and emergency brake ...................... 75 Testing the machine after hitching ....................75 Preparation for use ...................... 76 Safety .............................. 76 General ............................78 Insert the twine ..........................
  • Page 6 Baler / wrapper combination VBP2160 - VBP2190 Preparations at the field ....................126 Safety.............................126 Set into operating mode ......................127 Lower the pickup ..........................128 Setting the crop guard .........................129 Bale pressure..........................130 Wrapper ............................133 Baler check list ..........................134 Operation ........................135 Safety.............................135 Pickup............................136 Windrow dimensions ........................137 Swivelling the knives in and out ....................137 Bale diameter ..........................139 Mixed chamber kit [+]........................139...
  • Page 7 Baler / wrapper combination VBP2160 - VBP2190 Cleaning and care...................... 235 Cleaning ............................236 Care ............................... 236 Parking and storing ....................237 Safety ............................237 Maintenance ....................... 239 Safety ............................239 Protection measures........................241 General ............................241 Maintenance table ........................243 Complete machine ........................
  • Page 8 Baler / wrapper combination VBP2160 - VBP2190 Satellite............................300 Bale turner [+] ..........................304 Axle, wheels and tyres .........................305 Brakes ............................310 Drawbar ............................313 Sensors ............................314 Troubleshooting guide....................324 Safety.............................324 Safety systems ..........................325 Malfunctions ..........................329 Malfunctions ..........................329 Limited warranty......................367 Appendix ........................369 Torque value ..........................369 Electronic control: Terminal ......................373 Disposal of the machine ......................389 PTO drive shaft ..........................390...

  • Page 9: Delivery

    Baler / wrapper combination VBP2160 - VBP2190 $Delivery 1. Check on delivery The machine is delivered fully assembled. The machine must be checked after delivery. Check loose parts against the following checklist. If any parts of the machine have not been assembled or are missing, please contact your dealer.

  • Page 10: Identification Of The Machine

    Baler / wrapper combination VBP2160 - VBP2190 $Identification of the machine 1. Front view 2. Rear view Identification of the machine...

  • Page 11: Model Identification Plate

    3. Model identification plate Please write below the type and serial number of the machine. This information is to be indicated to the dealer for all spare parts orders. KUHN-GELDROP BV Nuenenseweg 165, 5667 KP Geldrop The Netherlands Marke / Brand...

  • Page 12: Optional Equipment

    Baler / wrapper combination VBP2160 - VBP2190 4. Optional equipment Tick box corresponding to the equipment fitted on your machine (factory fitted): VT50 color terminal including power cable. CCI 100-ISOBUS color terminal including ECU-power cable. Net binding system. Twine and net binding system. OC14 cutting system with spring knife protection and drop floor.
  • Page 13 Baler / wrapper combination VBP2160 - VBP2190 Tick box corresponding to the equipment fitted on your machine (afterwards): Automatic chain lubrication system. Small bale kit. Wrapper detachment kit. Set of spare knives, OC14. Set of spare knives, OC23. Dummy knives, OC14. Dummy knives, OC23.

  • Page 14: Safety

    Baler / wrapper combination VBP2160 - VBP2190 $Safety 1. Description of symbols used in this document This symbol indicates a potentially hazardous situation that if not avoided, could result in serious bodily injury. This symbol is used to identify special instructions or procedures which, if not followed strictly, could result in machinery damage.

  • Page 15: Safety Instructions

    Baler / wrapper combination VBP2160 - VBP2190 2. Safety instructions Who is allowed to operate the machine? Only qualified personnel Only qualified personnel who have been informed about the dangers associated with handling the machine are permitted to operate, service or repair the machine. This knowledge can be gained by agricultural training, technical training or intensive instruction.
  • Page 16 Baler / wrapper combination VBP2160 - VBP2190 Proper operating condition Ensure that the machine and your tractor are always in a proper operating condition. Always work with a clean machine, remove any dirt before operation. Observe the information and technical data in the operation manual of your tractor.
  • Page 17 Baler / wrapper combination VBP2160 - VBP2190 Fire hazards when welding When welding, be careful of any fire or combustion hazards caused by sprayed metal and sparks. Work away from flammable objects or cover them. Seal off any gaps or chinks. Ensure there is a suitable fire extinguisher device and check the working premises;...
  • Page 18 Baler / wrapper combination VBP2160 - VBP2190 Hitching the machine Increased risk of injury While hitching the machine to the tractor there is an increased danger of injury. Therefore always: • Secure the tractor and the machine from rolling away. •...
  • Page 19 Baler / wrapper combination VBP2160 - VBP2190 Searching for hydraulic oil leaks Never search for leaks by touching hydraulic hoses, hydraulic hoses and hydraulic connections, even when your hands are protected with a protective skin cream or oil-resistant gloves. Due to high pressure and very little holes in case of leakages, the hydraulic oil will go through protection devices and your skin! Hydraulic oil may come into your bloodstream, which is life threatening! Hydraulics...
  • Page 20 Baler / wrapper combination VBP2160 - VBP2190 Road transport Ensure road safety If you intend to transport the machine on public roads, the machine and the combination of tractor and machine have to comply to current Road Traffic Act's requirements. This to guarantees your own safety and the safety of other road users.
  • Page 21 Baler / wrapper combination VBP2160 - VBP2190 Tyre pressure and tyre condition Check the tyres at a regular base. Bad tyres and an incorrect tyre pressure will reduce the tyre lifetime and can lead to unpredictable driving characteristics of the machine. Block all hydraulic valves To avoid inadvertently activation of machine components, activate all mechanical and/or hydraulic valve locks at the machine.
  • Page 22 Baler / wrapper combination VBP2160 - VBP2190 Operation First use only after instruction It is not allowed to operate the machine until distribution company employees, company representatives or manufacturer's employees have given instruction. If initial operation is performed without instruction, damage to the machine can be caused by operating errors and accidents can occur.
  • Page 23 Baler / wrapper combination VBP2160 - VBP2190 Observe the field conditions Proceed with the utmost caution on hilly terrain or shifting subsoil. Keep to both the maximum permissible engine load and the gross working weight limit. A driving style which is not adapted to conditions can cause accidents with serious or fatal injuries.
  • Page 24 Baler / wrapper combination VBP2160 - VBP2190 Unhitching the machine Increased risk of injury An increased risk of injuries occurs when unhitching the machine from the tractor. Therefore: • Prevent the tractor and machine from rolling away. • The use of wheel chocks is recommended. •...
  • Page 25 Baler / wrapper combination VBP2160 - VBP2190 Maintenance Observe the care and maintenance instructions Observe the prescribed intervals for maintenance, checks and inspections specified in this manual. If maintenance, checks and inspections are not complied with, damage to the machine or accidents can occur. Maintenance, see page 239.
  • Page 26 Baler / wrapper combination VBP2160 - VBP2190 Searching for hydraulic leaks Never search for leaks by touching hydraulic hoses, hydraulic hoses and hydraulic connections, even when your hands are protected with a protective skin cream or oil-resistant gloves. Due to the high pressure and the very little holes in case of leakage, the hydraulic oil will go through protection devices and your skin! This may lead to hydraulic oil in your bloodstream, which is life threatening! Replace hydraulic hoses every six years...
  • Page 27 Baler / wrapper combination VBP2160 - VBP2190 Further prescriptions Observe the prescriptions. In addition to the safety instructions above, please also observe the following: • Accident prevention regulations. • Generally recognized safety regulations, occupational health requirements and road traffic regulations. •...

  • Page 28: Location And Description Of Safety Decals On The Machine

    Baler / wrapper combination VBP2160 - VBP2190 3. Location and description of safety decals on the machine Location of safety decals An asterisk next to the decal indicates that this decal is also in use on the other side of the machine. K9A067CE K9A119CE K9A111CE...
  • Page 29 Baler / wrapper combination VBP2160 - VBP2190 K9A113CE K9A063CE K9A059CE K9A065CE K9A049CE K9A093CE K9A050CE K9A050CE K9A048CE K9A093CE K9A115CE K9A075CE K9A075CE Safety...
  • Page 30 Baler / wrapper combination VBP2160 - VBP2190 K9C092TL K9A113CE K9A063CE K9A050CE K9A050CE K9C096TL K9A065CE K9A093CE K9A059CE K9A049CE Safety...
  • Page 31 Baler / wrapper combination VBP2160 - VBP2190 Description of safety decals Operating instructions The machine may only be commissioned once the operation manual has been read and fully understood. This applies in particular to the safety instructions. This is a hazardous situation which, if not avoided, could K9A067CE result in minor or moderate injuries.
  • Page 32 Baler / wrapper combination VBP2160 - VBP2190 Danger to crushing Stay a safe distance from the machine. Crushing hazard. This is a hazardous situation which, if not avoided, could result in minor or moderate injuries. K9A050CE K9A050CE Never stay behind the machine during bale unloading Stand at a safe distance from the bale ejection area.
  • Page 33 Baler / wrapper combination VBP2160 - VBP2190 Apply the cutting unit safety lock Apply the cutting unit safety lock prior to work on the cutting unit or pickup. Lever upward = unsafe position = working position. Lever to the right = safe position. This is a hazardous situation which, if not avoided, could result in minor or moderate injuries.
  • Page 34 Baler / wrapper combination VBP2160 - VBP2190 Caution regarding the knife area Remain a safe distance away from the knife area. There is a danger of being crushed and cut by the knives or sharp edges. This is a hazardous situation which, if not avoided, could result in death or serious injuries.
  • Page 35 Baler / wrapper combination VBP2160 - VBP2190 Stay clear of the pre-stretcher rollers Stay clear of the pre-stretcher rollers; the high clamping force causes squeezing danger. This is a hazardous situation which, if not avoided, could result in death or serious injuries. K9A075CE Danger of cutting by the applicutter Stay clear of the applicutter area if the electronic control...

  • Page 36: Road Safety Equipment And Recommendations

    4. Road safety equipment and recommendations The road safety equipment is mounted in the factory or by your authorized Kuhn dealer according to current safety regulations. Always keep to the legal speed limit for driving a tractor-machine assembly on public roads.

  • Page 37: Machine Specifications

    Baler / wrapper combination VBP2160 - VBP2190 $Machine specifications 1. General This chapter contains the following information: • Range of applications and properties. • Technical specifications. 2. Description and glossary Range of application The machine is a round baler with an integrated bale wrapper, which is solely intended and designed for making round bales wrapped with twine and/or net, and film material.
  • Page 38 Baler / wrapper combination VBP2160 - VBP2190 Main components overview Net wrap system Twine tie system Identification plate Hydraulic control block Belts Bale chamber Tailgate Hydraulic block Electronic control box 10 : Hydraulic drive unit wrapper 11 : Satellite 12 : Film roll storage 13 : Safety arm...
  • Page 39 Baler / wrapper combination VBP2160 - VBP2190 OptiCut cutting system The integral rotor of the OptiCut cutting system guarantees a continuous, drawn cut over the knives (2) through spirally attached twin tines (3). The OptiCut system can be used to cut the crop with different settings.
  • Page 40 Baler / wrapper combination VBP2160 - VBP2190 Hydraulic control unit The hydraulic control unit (1) at the front of the baler directs the hydraulic pressure through lines to activate functions. The bale growth in the bale chamber extends the tension cylinders.
  • Page 41 Baler / wrapper combination VBP2160 - VBP2190 Drive schematic - bale chamber drive Drive roller Bale chamber rollers chain Gearbox PTO drive shaft Gearbox Machine specifications...
  • Page 42 Baler / wrapper combination VBP2160 - VBP2190 Net wrap system Net roll compartment Pre-stretch rollers Actuator Actuator position sensor Machine box Net measuring roller sensor Cutter plate Feed-in plate Machine specifications...

  • Page 43: Technical Specifications

    Baler / wrapper combination VBP2160 - VBP2190 3. Technical specifications Machine specifications...
  • Page 44 Baler / wrapper combination VBP2160 - VBP2190 VBP2160 - Open Throat / Optifeed Dimensions / weight VBP2160 - Open Throat VBP2160 - Optifeed Length (m) 6.60 (21’ 7 27/32’’) Width (m) 2.98 (9’ 9 10/32’’) Height with tailgate closed 2.92 (9’ 6 31/32’’) Height with tailgate opened 3.99 (13’...
  • Page 45 Baler / wrapper combination VBP2160 - VBP2190 Tractor requirements VBP2160 - Open Throat VBP2160 - Optifeed Hydraulics, without wrapper attached Minimal hydraulic oil flow (l/min) 40 (10.5 gallons/min) Hydraulic oil pressure (bar) 180 (2610 psi) Maximum hydraulic oil pressure (bar) 210 (3045 psi) Minimum hydraulic oil pressure (bar) 150 (2175 psi)
  • Page 46 Baler / wrapper combination VBP2160 - VBP2190 Standard machine equipment VBP2160 - Open Throat VBP2160 - Optifeed Binding - twine tie Number of twine spools Recommended twine (m/kg) 400-750 (200 - 350 yard/lb) (synthetic) 200 - 300 (100 - 150 yard/lb) (sisal) Binding - net wrap Number of net rolls Recommended net roll width (m)
  • Page 47 Baler / wrapper combination VBP2160 - VBP2190 VBP2160 - Opticut 14/ OptiCut 23 Dimensions / weight VBP2160 - OptiCut 14 VBP2160 - OptiCut 23 Length (m) 6.60 (21’ 7 27/32’’) Width (m) 2.98 (9’ 9 10/32’’) Height with tailgate closed 2.92 (9’...
  • Page 48 Baler / wrapper combination VBP2160 - VBP2190 Tractor requirements VBP2160 - OptiCut 14 VBP2160 - OptiCut 23 Hydraulics, without wrapper attached Minimal hydraulic oil flow (l/min) 40 (10.5 gallons/min) Hydraulic oil pressure (bar) 180 (2610 psi) Maximum hydraulic oil pressure (bar) 210 (3045 psi) Minimum hydraulic oil pressure (bar) 150 (2175 psi)
  • Page 49 Baler / wrapper combination VBP2160 - VBP2190 Standard machine equipment VBP2160 - OptiCut 14 VBP2160 - OptiCut 23 Binding - twine tie Number of twine spools Recommended twine (m/kg) 400-750 (200 - 350 yard/lb) (synthetic) 200 - 300 (100 - 150 yard/lb) (sisal) Binding - net wrap Number of net rolls Recommended net roll width (m)
  • Page 50 Baler / wrapper combination VBP2160 - VBP2190 VBP2190 - Open Throat / Optifeed Dimensions / weight VBP2190 - Open Throat VBP2190 - Optifeed Length (m) 6.60 (21’ 7 27/32’’) Width (m) 2.98 (9’ 9 10/32’’) Height with tailgate closed 2.92 (9’ 6 31/32’’) Height with tailgate opened 3.99 (13’...
  • Page 51 Baler / wrapper combination VBP2160 - VBP2190 Tractor requirements VBP2190 - Open Throat VBP2190 - Optifeed Hydraulics, without wrapper attached Minimal hydraulic oil flow (l/min) 40 (10.5 gallons/min) Hydraulic oil pressure (bar) 180 (2610 psi) Maximum hydraulic oil pressure (bar) 210 (3045 psi) Minimum hydraulic oil pressure (bar) 150 (2175 psi)
  • Page 52 Baler / wrapper combination VBP2160 - VBP2190 Standard machine equipment VBP2190 - Open Throat VBP2190 - Optifeed Binding - twine tie Number of twine spools Recommended twine (m/kg) 400-750 (200 - 350 yard/lb) (synthetic) 200 - 300 (100 - 150 yard/lb) (sisal) Binding - net wrap Number of net rolls Recommended net roll width (m)
  • Page 53 Baler / wrapper combination VBP2160 - VBP2190 VBP2190 - Opticut 14/ OptiCut 23 Dimensions / weight VBP2190 - OptiCut 14 VBP2190 - OptiCut 23 Length (m) 6.60 (21’ 7 27/32’’) Width (m) 2.98 (9’ 9 10/32’’) Height with tailgate closed 2.92 (9’...
  • Page 54 Baler / wrapper combination VBP2160 - VBP2190 Tractor requirements VBP2190 - OptiCut 14 VBP2190 - OptiCut 23 Hydraulics, without wrapper attached Minimal hydraulic oil flow (l/min) 40 (10.5 gallons/min) Hydraulic oil pressure (bar) 180 (2610 psi) Maximum hydraulic oil pressure (bar) 210 (3045 psi) Minimum hydraulic oil pressure (bar) 150 (2175 psi)
  • Page 55 Baler / wrapper combination VBP2160 - VBP2190 Standard machine equipment VBP2190 - OptiCut 14 VBP2190 - OptiCut 23 Binding - twine tie Number of twine spools Recommended twine (m/kg) 400-750 (200 - 350 yard/lb) (synthetic) 200 - 300 (100 - 150 yard/lb) (sisal) Binding - net wrap Number of net rolls Recommended net roll width (m)

  • Page 56: Required Equipment

    Baler / wrapper combination VBP2160 - VBP2190 4. Required equipment PTO shaft The machine is factory fitted with a 1 3/4’’ - 6 spline PTO shaft. Use the recommended net quality. Twine Use the recommended twine quality. Film Choose a good quality of film in order to ensure troublefree functioning of the film wrap system. Control terminal •...
  • Page 57 Baler / wrapper combination VBP2160 - VBP2190 • VT50 terminal. Machine specifications...

  • Page 58: Hitching The Machine

    Baler / wrapper combination VBP2160 - VBP2190 $Hitching the machine 1. Safety Wear safety shoes During all work at the machine never bring your feet under the machine and always wear safety shoes. Wearing safety shoes prevents and decreases the risk of serious injuries. Before hitching the machine always: •...

  • Page 59: General

    Baler / wrapper combination VBP2160 - VBP2190 2. General The following work steps are described in this section: • Manoeuvring. • Hitching: Determine the height of the drawbar. Adjusting the drawbar. Hitch eye position. Coupling the machine. Checking the working position. Coupling the cardan shaft.

  • Page 60: Description Of Control Elements

    Baler / wrapper combination VBP2160 - VBP2190 3. Description of control elements The machine is equipped with: • An ISOBUS terminal to carry out all functions. Electronic control: Terminal, see page 373. 4. Manoeuvring The machine can be moved without a tractor. •...

  • Page 61: Hitching

    Baler / wrapper combination VBP2160 - VBP2190 5. Hitching Remove the lower link of the tractor Remove the lower link from the tractor to make sure that there is no contact with the drawbar during use. The lower link can come into contact with the drawbar when cornering. There is a danger of tipping.
  • Page 62 Baler / wrapper combination VBP2160 - VBP2190 Drawbar in high Drawbar in low position position Hitch height (cm) Hitch height (cm) 50 (19 22/32’’) 100 (39 12/32’’) 53 (20 28/32’’) 103 (40 18/32’’) 56 (22 2/32’’) 106 (41 23/32’’) 66 (25 31/32’’) 116 (45 21/32’’) 69 (27 5/32’’) 119 (46 27/32’’)
  • Page 63 Baler / wrapper combination VBP2160 - VBP2190 Adjusting the drawbar The drawbar (1) and drawbar eye (2) can rotate over 180°. In this way, the drawbar (1) can be adjusted for a high or low hitch. - Place the drawbar (3) in a well suited hoist. - Loosen the bolts (7) and nuts (4) and remove the support plates (5) and (6).
  • Page 64 Baler / wrapper combination VBP2160 - VBP2190 Hitch eye position The hitch eye can be placed in six different positions at the drawbar (4). - Loosen bolts (2) and nuts (3). - Place the hitch eye (1) at the required position. - Tighten the bolts (2) and nuts (3).
  • Page 65 Baler / wrapper combination VBP2160 - VBP2190 Couple the PTO drive shaft Do not use a hammer It is not allowed to use a hammer or equivalent tools to mount the PTO drive shaft. By using a hammer the PTO drive shaft can get seriously damaged, which may lead to machine and tractor damage.

  • Page 66: Electrical Connections

    Baler / wrapper combination VBP2160 - VBP2190 6. Electrical connections Check the cable routing Take care of enough free space to avoid cables from getting stretched, twisted or torn. Stretched, twisted and torn cables can lead to unpredictable movements of the machine that may cause serious damage and injuries.
  • Page 67 Baler / wrapper combination VBP2160 - VBP2190 Connection of the electronic control system to a tractor with ISOBUS connector - Connect the machine ISOBUS cable (4) from the machine control box (5) directly to the ISOBUS connector (3) at the tractor. - Connect the terminal cable (1) from the tractor to the terminal (2).
  • Page 68 Baler / wrapper combination VBP2160 - VBP2190 Connection of the electronic control system to a tractor with use of an ISOBUS upgrade kit [+] When the tractor is not equipped with an ISOBUS connector, use the optional available ISOBUS upgrade kit CCI to connect the electronic control system to your tractor: ECU-power cable for CCI terminal, see page 232.

  • Page 69: Hydraulic Connections

    Baler / wrapper combination VBP2160 - VBP2190 7. Hydraulic connections Safety Hydraulic connections only pressureless Only connect hydraulic hoses to the tractor when both tractor and machine hydraulics are pressureless. Hydraulics under pressure can cause accidental movements of the machine with serious damage and injuries as a result.
  • Page 70 Baler / wrapper combination VBP2160 - VBP2190 Check correct position and layout of hydraulic hoses Hydraulic hoses may not be jammed or under tension. Pay attention to sufficient play. Twisted or jammed hydraulic hoses can cause serious injuries and damages to the machine. Check the settings of the hydraulic valve block Before coupling, check if the hydraulic valve block is adapted for the hydraulic system of your tractor.
  • Page 71 Baler / wrapper combination VBP2160 - VBP2190 Film wrapper hydraulic block Before connections are made, it is necessary to adapt the hydraulic block of the wrapper: • Open centre system (standard factory setting). • Closed centre system. • Load sensing system. You will find information about the tractor's valve position in the operating manual for your tractor.
  • Page 72 Contact your tractor dealer. Use a double layer hydraulic hose with a maximum inner diameter of 6 mm (8/32’’). For a trouble-free function, Kuhn recommends the load sensing set 10G743Z Hitching the machine...
  • Page 73 Baler / wrapper combination VBP2160 - VBP2190 Connecting the hydraulic quick-release coupling Connect the hydraulic lines as follows: - Make sure that the hydraulic device of the tractor is pressureless, the engine of the tractor is switched off and the ignition key is removed. - Check that the quick-release couplers (2) are clean.
  • Page 74 Baler / wrapper combination VBP2160 - VBP2190 Oil flow of the film wrapper The oil flow of the film wrapper must be adjusted to match the tractor concerned. The recommended volume is 40.0 l/min (10.4 US gal/min). The oil flow can be adjusted in two ways: •...

  • Page 75: Pneumatic Connections

    Baler / wrapper combination VBP2160 - VBP2190 8. Pneumatic connections Only if the machine is equipped with pneumatic brakes [+] a pneumatic system is provided. Safety No water in the pneumatic circuit Make sure that there is no water in the pneumatic circuit. Otherwise the braking capacity may be affected.
  • Page 76 Baler / wrapper combination VBP2160 - VBP2190 Pneumatic brakes [+] Always activate the pneumatic brakes Always activate the pneumatic brakes, after moving the machine and when the machine will be parked. It is strictly forbidden to drive with the machine with deactivated brakes. This is a hazardous situation which, if not avoided, could result in death or serious injuries.

  • Page 77: Parking And Emergency Brake

    Baler / wrapper combination VBP2160 - VBP2190 9. Parking and emergency brake The parking brake prevents the machine from rolling away when parked. The emergency brake will come into force and stops the machine from uncontrolled rolling away in case the machine breaks away from the tractor. - Always attach the brake cable (1) to the brake lever (3) at the machine and to a fixed point at the tractor.

  • Page 78: Preparation For Use

    Baler / wrapper combination VBP2160 - VBP2190 $Preparation for use 1. Safety Obey safety instructions Obey the safety instructions at the execution of all work. Any disregard for safety instructions can lead to serious or fatal injuries. Wear safety shoes During all jobs at the machine never bring your feet under the machine and always wear safety shoes, to decrease the risk of serious injuries.
  • Page 79 Baler / wrapper combination VBP2160 - VBP2190 Never work on the machine when it is running Actions should not be carried out on the machine while it is running. Objects or personnel can be caught, drawn in or crushed. There is otherwise the risk of serious or fatal injury. Switch off the electronic control system when working on the machine Always switch off the electronic control system when working on the machine.

  • Page 80: General

    Baler / wrapper combination VBP2160 - VBP2190 2. General The following applies for all preliminary provisions: • Secure the tractor and the machine. • Check the tire pressure. Before commissioning the machine, the following work steps must be carried out, as described in this chapter: •...
  • Page 81 Baler / wrapper combination VBP2160 - VBP2190 Open the side doors Be careful while closing the side doors The side doors are spring loaded. Personal injuries can occur. Always close the side doors Always close the side doors before road transport and working with the machine.
  • Page 82 Baler / wrapper combination VBP2160 - VBP2190 Open the front door Be careful while closing the front door The front door is spring loaded. Personal injuries can occur. Always close the front door Always close the front door before road transport and working with the machine.
  • Page 83 Baler / wrapper combination VBP2160 - VBP2190 Opening the tailgate Terminal Action - Switch on the tractor. - Activate the hydraulic circuit. - Press to switch on the electronic control system. - Press the applicable function button or the touchscreen to call up the operating menu.
  • Page 84 Baler / wrapper combination VBP2160 - VBP2190 Closing the tailgate Terminal Action - Place the lever (1) at the hydraulic valve at the left side of the machine in vertical position to unlock the tailgate. - Switch the tractor on. - Activate the hydraulic circuit.
  • Page 85 Baler / wrapper combination VBP2160 - VBP2190 To adjust the gauge wheels The working height of the pickup can be set by changing the position of the gauge wheels (3), which are located on both sides of the machine. The chain (1) makes sure that the gauge wheels do not get trapped in a track during the baling.
  • Page 86 Baler / wrapper combination VBP2160 - VBP2190 Terminal Action - Set the ball valve in closed position (B). - Switch off the hydraulic system. - Press to switch off the electronic control system. - Switch off the engine of the tractor and remove the ignition key.
  • Page 87 Baler / wrapper combination VBP2160 - VBP2190 Terminal Action - Press to switch off the electronic control system. - Switch off the engine of the tractor and remove the ignition key. - Check the pickup setting. - Hook up the chains (1) to the bracket (2), by using the first possible chain eye.
  • Page 88 Baler / wrapper combination VBP2160 - VBP2190 Pickup safety chains The pickup is prevented by two chains from inadvertent lowering. Open Throat Attach the chains (2) at each side of the machine at the support (1) and the bracket (3). Optifeed, OptiCut 14 and OptiCut 23 Attach the chain (1) on both sides of the machine at the support.
  • Page 89 Baler / wrapper combination VBP2160 - VBP2190 Adjusting the pickup The pickup adjusts the ground pressure using two springs on the hydraulic cylinders, to make sure that the crop is gathered correctly. The locking plate (1) can be placed in four positions, to enable different pickup setting gradients.
  • Page 90 Baler / wrapper combination VBP2160 - VBP2190 Terminal Action - Slide the locking plate (1) towards the front. The tension of the spring will increase. This will result in a gentler pick up of the crop. - Slide the locking plate (1) towards the rear: The tension of the spring will reduce.
  • Page 91 Baler / wrapper combination VBP2160 - VBP2190 Pendulum possibilities for the pickup It is possible to use the pickup in pendulum position. In this position the pickup will follow the contours (surface) of the field in a more direct way. The bolt (1) is installed at the factory, the bolt fixes the pickup in a fixed position.
  • Page 92 Baler / wrapper combination VBP2160 - VBP2190 Adjusting the OptiCut knives Wear protective gloves The knives are very sharp. Always wear protective gloves when handling the knives. Failing to wear protective gloves can cause serious injuries. Secure the control devices Secure the hydraulic control devices on the tractor against unintended actuation and lock if possible.
  • Page 93 Baler / wrapper combination VBP2160 - VBP2190 Opticut 14 and Opticut 23 Wear safety gloves Cutting knives are very sharp. Always wear safety gloves when handling cutting knives to prevent serious injuries. The knives can be accessed via the bale chamber. The cutting knives must always be well sharpened.
  • Page 94 Baler / wrapper combination VBP2160 - VBP2190 Terminal Action - Press the applicable function button or the touchscreen to call up the operating menu. If necessary change to the knives function. - Press the applicable function button or the touchscreen to select the knives. - Use the corresponding double acting hydraulic valve at the tractor to lower the Dropfloor (3) and to swivel out the knives...
  • Page 95 Baler / wrapper combination VBP2160 - VBP2190 Installing knives Terminal Action - Open the door on the left-hand side, see page 79. - Make sure that the hydraulic valve (2) at the cutting unit (1) is in the open position, handle in line with the hydraulic lines.
  • Page 96 Baler / wrapper combination VBP2160 - VBP2190 Terminal Action - Close the door on the left-hand side, see page 79. - Switch off the hydraulic system. - Press to switch off the electronic control system. - Switch off the tractor. - Remove the ignition key and secure it.
  • Page 97 Baler / wrapper combination VBP2160 - VBP2190 Terminal Action - Press to switch on the electronic control system. - Press the applicable function button or the touchscreen to call up the operating menu. If necessary change to the knives function. - Press the applicable function button or the touchscreen to select the knives.
  • Page 98 Baler / wrapper combination VBP2160 - VBP2190 Cutting length The cutting length can be changed by varying the number and/or the position of the knives. No cutting required (Opticut 14 &23) If no cutting is required it is recommended to install dummy knives [+] instead of cutting knives. Dummy knives [+], see page 101.
  • Page 99 Baler / wrapper combination VBP2160 - VBP2190 - Use the corresponding double acting hydraulic valve at the tractor to lower the Dropfloor (3) and to swivel out the knives (4). - Switch off the hydraulic system. - Press to switch off the electronic control system.
  • Page 100 Baler / wrapper combination VBP2160 - VBP2190 Number of knives required OptiCut 14 The minimum cutting lenght with 14 knives is 74 mm (2 29/32’’). In case another cutting lenght is required change the number of installed knives. Removing knives, see page 91. Installing knives, see page 93.
  • Page 101 Baler / wrapper combination VBP2160 - VBP2190 Terminal Action - Switch on the engine of the tractor. - Switch on the hydraulic system. - Press to switch on the electronic control system. - Press the applicable function button or the touchscreen to call up the operating menu.
  • Page 102 Baler / wrapper combination VBP2160 - VBP2190 Do not turn the handle Do not turn the handle when the drop floor and the knives are in the raised position. Selecting the knives is done by rotating the handle (5) of the cam shaft (7), over the face of the selector (6).
  • Page 103 Baler / wrapper combination VBP2160 - VBP2190 Terminal Action - Use the corresponding double acting hydraulic valve at the tractor to raise the dropfloor (3) and to swivel in the knives (4). - Switch off the hydraulic system. - Press to switch off the electronic control system.

  • Page 104: Insert The Twine

    Baler / wrapper combination VBP2160 - VBP2190 3. Insert the twine Installation and replacement jobs may only be carried out when: • The hydraulics are switched off. • The pneumatics are switched off. • The electonic control system is switched off. •...
  • Page 105 Baler / wrapper combination VBP2160 - VBP2190 Twine guide Spring Twine knife Twine tube Twine brake Twine Twine boxes Twine indication roller Plate Twine brake 10 : Twine spools Preparation for use...
  • Page 106 Baler / wrapper combination VBP2160 - VBP2190 Terminal Action - Press to switch off the electronic control system. All cycles are now interrupted. The 10 cm machine is in safe mode. (3 30/32’’) - Attach the twine ends of all spools to each other. - Guide the twine (5) through: •...

  • Page 107: Net Roll Installation

    Baler / wrapper combination VBP2160 - VBP2190 4. Net roll installation Installation and replacement jobs may only be carried out when: • The hydraulics are switched off. • The pneumatics are switched off. • The electonic control system is switched off. •...
  • Page 108 Baler / wrapper combination VBP2160 - VBP2190 - Pull the ring bolt (2) and hold it. - Move the lever (3) completely down. - Release the ring bolt (2) to lock the lever (3). - Use the upper tube (5) to move up the tube (4) completely.
  • Page 109 Baler / wrapper combination VBP2160 - VBP2190 Guiding the net - Guide the net (8) according to the scheme. Be sure to guide the over the roller (7). - Leave about 15 cm (5 29/32’’)(A) net out of the feed- in plate (6).
  • Page 110 Baler / wrapper combination VBP2160 - VBP2190 - Close the front door (1). The system is now ready to operate. Preparation for use...

  • Page 111: Scraper Adjustment

    Baler / wrapper combination VBP2160 - VBP2190 5. Scraper adjustment To prevent the crop from sticking to the rollers, the machine is equipped with scrapers. Use: • sharp scrapers for smooth rollers. • scrapers of the profiled rollers. • For dry crop (A), set the distance (X) between the roller and the scraper to 2 mm (3/32’’).

  • Page 112: Core Density Adjustment

    Baler / wrapper combination VBP2160 - VBP2190 6. Core density adjustment During use of the machine, the belts of the bale chamber will get stretched. The tension arm (3) is hydraulically pre-loaded in case the bale chamber is empty, to create a uniform core diameter.

  • Page 113: Automatic Chain Lubrication System [+]

    Baler / wrapper combination VBP2160 - VBP2190 7. Automatic chain lubrication system When the automatic chain lubrication system is installed the chains are lubricated automatically. The automatic chain lubrication system can be de- activated, see page 288. Only the chains of the baler will be lubricated automatically.
  • Page 114 Baler / wrapper combination VBP2160 - VBP2190 9. Table adjustments Support roller adjustment To ensure a proper stability of the bale during wrapping, adjust the support rollers (2) for small or large bales. - Adjust the support rollers (2) at both sides of the machine, according to the bale diameter.

  • Page 115: Pre-Stretcher Adjustment

    Baler / wrapper combination VBP2160 - VBP2190 10. Pre-stretcher adjustment Adjust the pre-stretcher (2), in such a way that the centre line of the film roll matches the centre line of the bale. - Switch off all hydraulic systems. - Switch off the electronic control system. - Switch off the tractor engine and remove the ignition key.

  • Page 116: Film Roll Installation

    Baler / wrapper combination VBP2160 - VBP2190 11. Film roll installation Installation and replacement jobs may only be carried out when: • The hydraulics are switched off. • The pneumatics are switched off. • The electonic control system is switched off. •...
  • Page 117 Baler / wrapper combination VBP2160 - VBP2190 - Check if the film roll is kept in place correctly by the top centring cap (8). Otherwise: - Unscrew the Allen screw (7) one turn. - Set the top centring cap (8) at the required height. - Tighten the Allen screw (7).

  • Page 118: Instructions For Transport

    Baler / wrapper combination VBP2160 - VBP2190 $Instructions for transport 1. Safety Before road transport will take place, please read the following safety instructions. The compliance is mandatory and helps you to avoid accidents. Observe safety instructions Observe the safety instructions for the performance of all work. Any disregard for safety instructions can lead to serious or fatal injuries to persons.
  • Page 119 Baler / wrapper combination VBP2160 - VBP2190 Block all hydraulic valves To avoid inadvertently activation of machine components, activate all mechanical and/or hydraulic valve locks at the machine. Also lock the hydraulic valves at the tractor, or disconnect the hydraulic hoses for machine operation from the tractor.

  • Page 120: General Conditions

    Baler / wrapper combination VBP2160 - VBP2190 2. General conditions You have to put the machine into the transport position before road transport may take place. Next steps are necessary: • Check the brake hoses. • Activate the pneumatic brakes [+]. •...

  • Page 121: Machine In Transport Position

    Baler / wrapper combination VBP2160 - VBP2190 3. Machine in transport position Brake hoses Take care that the brake hoses are connected correctly. Hydraulic connections, see page 67. Pneumatic connections, see page 73. Activate the pneumatic brakes [+] Always activate the pneumatic brakes Always activate the pneumatic brakes, after moving the machine and when the machine will be parked.
  • Page 122 Baler / wrapper combination VBP2160 - VBP2190 Raising the pickup Before road transport, the pickup has to be raised to the highest position. Terminal Action - Switch on the engine of the tractor. - Switch on the hydraulic system. - Press to switch on the electronic control system.
  • Page 123 Baler / wrapper combination VBP2160 - VBP2190 Emptying the bale chamber Never work on a running machine Never work on the machine while it is running. Due to its inertia, the PTO continues to rotate after disengaging. Stay away from of the machine until it has come to a complete stop. Objects or personnel can be caught, drawn in or crushed.
  • Page 124 Baler / wrapper combination VBP2160 - VBP2190 For twine wrapping Terminal Action - Press the applicable function button or the touchscreen to call up the operating menu. - Press the applicable function button or the touchscreen to start twine binding. For advanced settings see Manual twine binding, see page 166.

  • Page 125: Bale Turner [+]

    Baler / wrapper combination VBP2160 - VBP2190 Satellite in transport position Before the machine is transported in road traffic, the satellite must be brought into transport position. Terminal Action - Switch on the tractor. - Activate the hydraulic circuit. - Press to switch on the electronic control system.

  • Page 126: Wheels / Tires

    Baler / wrapper combination VBP2160 - VBP2190 5. Wheels / tires Tire pressure - Check the tire pressure. Tyres, see page 308. Tightening the wheel nuts - Check that the wheel nuts are securely tightened. Wheel nuts, see page 251. 6.

  • Page 127: Road Transport

    Baler / wrapper combination VBP2160 - VBP2190 7. Road transport • Before starting off, check the immediate vicinity. Always make sure that there is an unimpeded view and pay particular attention to any children in the vicinity of the machine. •...

  • Page 128: Preparations At The Field

    Baler / wrapper combination VBP2160 - VBP2190 $Preparations at the field 1. Safety Obey safety instructions Obey the safety instructions at the execution of all work. Any disregard for safety instructions can lead to serious or fatal injuries. Safety, see page 12. Wear safety shoes Never bring your feet under the machine and always wear safety shoes, to decrease the risk of serious injuries.

  • Page 129: Set Into Operating Mode

    Baler / wrapper combination VBP2160 - VBP2190 Do not upset the cardan shaft The cardan shaft between the tractor and machine must not be jolted when in the operating or transport position. Upset cardan shafts can cause damage to the machine and tractor. Increases in pressure are prohibited It is prohibited to increase the maximum working pressure setting for the bale density on the hydraulic block.

  • Page 130: Lower The Pickup

    Baler / wrapper combination VBP2160 - VBP2190 3. Lower the pickup Terminal Action - Switch on the engine of the tractor. - Switch on the hydraulic system. - Press to switch on the electronic control system. - Press the applicable function button or the touchscreen to call up the operating menu.

  • Page 131: Setting The Crop Guard

    Baler / wrapper combination VBP2160 - VBP2190 4. Setting the crop guard The adjustment of the crop guard will affect the crop flow and thus a good filling capacity of the machine. Roller and tine adjustment (OptiCut 14, OptiCut 23 and Optifeed) For a swath that is small in size the roll (3) has to be as close as possible to the pickup (2).

  • Page 132: Bale Pressure

    Baler / wrapper combination VBP2160 - VBP2190 5. Bale pressure Increases in pressure are prohibited It is prohibited to increase the maximum working pressure setting for the bale density on the hydraulic block. Attempting to do so will render the warranty invalid and exempt the manufacturer from all liability.
  • Page 133 Baler / wrapper combination VBP2160 - VBP2190 The procedure as described below, is only applicable for machines without the mixed chamber kit [+]. To set the bale pressure for machines with mixed chamber kit [+]: Mixed chamber menu, see page 181. Terminal Action - Place the lever (1) at the left side...
  • Page 134 Baler / wrapper combination VBP2160 - VBP2190 Terminal Action - Use the knob (3) to set the bale pressure between 60 bar (870 psi) and 200 bar (2900 psi). Never exceed the maximum bale pressure of 200 bar (2900 psi). Heavy machine damage consequence.

  • Page 135: Wrapper

    Baler / wrapper combination VBP2160 - VBP2190 6. Wrapper Bale turner [+] - Fold down the bale turner [+] completely. Satellite in operating position The satellite must be brought into operating position before it can be used in the field. Terminal Action - Switch on the tractor.

  • Page 136: Baler Check List

    Baler / wrapper combination VBP2160 - VBP2190 Calibrate the oil flow Do not use a tractor with a hydraulic oil pressure over 210 bar (3045 psi) Too high oil pressures will damage the hydraulic system of the machine. Avoid the operating area of the machine during oil flow calibration During oil flow adjustment the satellite and the wrapping table are rotating.

  • Page 137: Operation

    Baler / wrapper combination VBP2160 - VBP2190 $Operation 1. Safety Obey safety instructions Obey the safety instructions at the execution of all work. Any disregard for safety instructions can lead to serious or fatal injuries. Safety, see page 12. Before leaving the tractor or before adjusting, maintaining or repairing the machine, disengage the PTO drive, turn off the engine, remove ignition key and wait until all moving parts have come to a complete stop and apply park brake.

  • Page 138: Pickup

    Baler / wrapper combination VBP2160 - VBP2190 Do not upset the cardan shaft The cardan shaft between the tractor and machine must not be jolted in any operating or transport position. Upset cardan shafts can cause damage to the machine and tractor. Environment Binding materials and its packaging can be harmful to animals.

  • Page 139: Windrow Dimensions

    Baler / wrapper combination VBP2160 - VBP2190 3. Windrow dimensions A constantly built windrow allows crop collection at a constant speed and avoid shocks to the machine. The machine can take in windrows according to the following dimensions: Width (m) Height (m) Maximum 1.20 (3’...
  • Page 140 Baler / wrapper combination VBP2160 - VBP2190 Terminal Action - Press to switch on the electronic control system. - Press the applicable function button or the touchscreen to call up the operating menu. - Press the applicable function button or the touchscreen to activate the knives.

  • Page 141: Bale Diameter

    Baler / wrapper combination VBP2160 - VBP2190 5. Bale diameter Terminal Action - Press to switch on the electronic control system. - Select the required parameter. - Modify the required parameter. - Press to confirm the entry. - Press to switch off the electronic control system.

  • Page 142: Binding Type Selection

    Baler / wrapper combination VBP2160 - VBP2190 7. Binding type selection For binding you can choose of 2 options: • Twine binding. • Net binding. Twine binding Terminal Action - Press to switch on the electronic control system. - Check if the Twine symbol (1) is displayed, otherwise push the twine function button or the touchscreen.
  • Page 143 Baler / wrapper combination VBP2160 - VBP2190 Net binding Terminal Action - Press to switch on the electronic control system. - Check if the Net symbol (1) is displayed, otherwise push the net function button or the touchscreen. - Select the required parameter. - Modify the required parameter.
  • Page 144 Baler / wrapper combination VBP2160 - VBP2190 Terminal Action - Press to select the required twine program 1-6. - Select and tick the activation box (2). - Press to confirm the entry. - Press to make this twine program active. To change the twine and net binding settings: Manual twine binding, see page 166.

  • Page 145: Film Wrapping

    Baler / wrapper combination VBP2160 - VBP2190 8. Film wrapping You can choose if the bale has to be wrapped with film or the bale is unloaded after twine/net binding. Different adjustments can be made for film wrapping using the electronic control system. To de-activate film wrapping: Terminal Action...

  • Page 146: Manual Or Automatic Mode

    Baler / wrapper combination VBP2160 - VBP2190 9. Manual or automatic mode Twine or net binding can be done: • Manually: Twine or net binding has to be activated by the operator. • Automatic: Twine or net binding will be executed automatically after the maximum bale diameter is reached.

  • Page 147: Driving

    Baler / wrapper combination VBP2160 - VBP2190 10. Driving Maximum PTO shaft speed 540 min Do not exceed the speed of the PTO shaft over 540 min and adapt it to the condition of the crop. Higher speeds can cause damage to the machine. Driving speed Use an adequate forward speed, normally between 4 and 15 km/h (2.5 - 9 mph), to make sure that the crop is fed uniformly and constantly into the machine.
  • Page 148 Baler / wrapper combination VBP2160 - VBP2190 In the operation menu a direction indicator (1) is displayed, arrows will appear at the indicator in case of a bad crop feed or in case a conical bale is made. • In case 1 or 2 arrows appear, keep driving at the same side over the windrow.

  • Page 149: Baling Process

    Baler / wrapper combination VBP2160 - VBP2190 11. Baling process The complete baling process consists of maximal 5 steps: Making a bale. Twine or net binding. Bale transport to the wrapping table. Film wrapping. Bale unloading. At step 2 you can choose between: •...
  • Page 150 Baler / wrapper combination VBP2160 - VBP2190 As the bale diameter increases, a bar graph (1) in the display of the electronic control system provides information about the current rate of bale growth. The bar graph (1) indicates the portion of the bale diameter that has already been formed.
  • Page 151 Baler / wrapper combination VBP2160 - VBP2190 Twine and/or net binding During twine or net binding it is not allowed to drive with the tractor and machine combination. The buzzer sounds when 90% of the filling of the bale chamber has been reached. Upon reaching the filling of the bale chamber (100%), the buzzer sounds again with a different sound.
  • Page 152 Baler / wrapper combination VBP2160 - VBP2190 Twine binding If twine tying commences this display. - Stop immediately when this display appears. Terminal Action - Press to start twine binding The twine tubes now move to their starting position. During this movement the twine will be grabbed by the bale.
  • Page 153 Baler / wrapper combination VBP2160 - VBP2190 The intermediate wraps are made between the outward position and the middle position (final wraps). The twine tubes have reached the middle position. The twine tubes move to the middle position by crossing each other, this will secure the twine.
  • Page 154 Baler / wrapper combination VBP2160 - VBP2190 Net tie process When the buzzer sounds by reaching 100% of filling of the bale chamber. - Stop immediately. Terminal Action - Press to start net wrapping. During the net wrap cycle the actual number of bale wraps is indicated in the middle of the display (1).
  • Page 155 Baler / wrapper combination VBP2160 - VBP2190 Opening the tailgate After completion of the net wrap or twine tie the tailgate open display appears. In the automatic mode, the bale will be transported to the wrapping table automatically after twine and/or net binding.
  • Page 156 Baler / wrapper combination VBP2160 - VBP2190 Loading arm 2 lift up and transfers the bale to the table (3) of the wrapper, which is in load position. The load arm 1 goes back into the start position and the tailgate will close.
  • Page 157 Baler / wrapper combination VBP2160 - VBP2190 Film wrapping After that the table of the film wrapper is in middle position and the function button for start wrapping the film is pushed the wrapping will start The wrapping cycle can be 2D or 3D, standard or advanced.

  • Page 158: After The First Bale

    Baler / wrapper combination VBP2160 - VBP2190 12. After the first bale The operator is always responsible for the quality and coverage of the bale. After making the first bale (and regurlarly) check: • The bale diameter and bale shape. •...

  • Page 159: Re-Baling Bales

    Baler / wrapper combination VBP2160 - VBP2190 13. Re-baling bales When re-baling bales, make sure: • The bales are clear of twine and/or net. • The bales are clear of film. • The material has been spread to avoid an overload of the pickup or cutting system. Environment Binding materials and its packaging can be harmful to animals.

  • Page 160: Cleaning The Bale Chamber

    Baler / wrapper combination VBP2160 - VBP2190 15. Cleaning the bale chamber Never perform operations while the machine is running Actions should not be carried out on the machine while it is running. Objects or personnel can be caught, drawn in or crushed. There is otherwise the risk of serious or fatal injury. The PTO shaft of the tractor continues turning after it has been switched off After the PTO shaft of the tractor has been switched off the machine continues running due to inertia.

  • Page 161: Menus

    Baler / wrapper combination VBP2160 - VBP2190 16. Menus General In this paragraph an explanation will be given of the different menus used with this machine. For an explanation of the different terminals see the appendix in the back of this user manual. Electronic control: Terminal, see page 373.
  • Page 162 Baler / wrapper combination VBP2160 - VBP2190 Assigned functions Pictogram Assigned function Operating Menu Push to enter the operating menu. Reset net consumption Push to reset the net consumption counter. Twine binding Push to go to twine binding. Bale counter menu Push to go to the bale counter menu.
  • Page 163 Baler / wrapper combination VBP2160 - VBP2190 Operation menu Twine binding selected. Twine binding selected Assigned functions AUTO / MANUAL indicator Number of film wrappings Knives active Bale growth indicator Dropfloor lowered Direction indicator Operation...
  • Page 164 Baler / wrapper combination VBP2160 - VBP2190 Assigned functions Pictogram Assigned function Main menu Push to return the main menu. Start twine binding Push to start twine binding. Pickup or knives Push to select between pickup and knives. Auto / manual mode Push to select auto mode when in manual mode, to start net wrapping or twine binding automatically.
  • Page 165 Baler / wrapper combination VBP2160 - VBP2190 Net binding selected. Net wrap selection Assigned functions AUTO / MANUAL indicator Number of film wrappings Knives active Bale growth indicator Dropfloor lowered Direction indicator Assigned functions Pictogram Assigned function Main menu Push to return the main menu. Start net binding Push to start net binding.
  • Page 166 Baler / wrapper combination VBP2160 - VBP2190 Pictogram Assigned function Push to select manual mode when in automatic mode, start wrapping or twine binding manual. Mixed chamber menu Push to go to the mixed chamber menu. Twine binding Push to select twine binding. Reset net consumption Push to reset the net consumption counter.
  • Page 167 Baler / wrapper combination VBP2160 - VBP2190 Selecting the pickup or knives The pickup is pre-selected as the default function. The currently selected function is bordered and highlighted. Terminal Action - Push to activate the solenoid valve of the pickup. - Push to activate the solenoid valve of the knives.
  • Page 168 Baler / wrapper combination VBP2160 - VBP2190 Manual twine binding The twine binding programs 1-5 are for hay and straw, program 6 is for flax only. Terminal Action - Push to start twine binding. Adjusting the twine binding The following settings are possible in the programs 1-5 The distance between the side wrap and the edge of the bale.
  • Page 169 Baler / wrapper combination VBP2160 - VBP2190 Twine program 6 is for flax only. For baling flax, an optional flax kit is needed. The following settings are possible: Start position of the twine tubes. Twine distance during baling. The distance between the side wrap and the edge of the bale.
  • Page 170 Baler / wrapper combination VBP2160 - VBP2190 Assigned functions Pictogram Assigned function Main menu Push to go to the main menu. Previous tab Push to select the previous twine binding program. Next tab Push to select the next twine binding program.
  • Page 171 Baler / wrapper combination VBP2160 - VBP2190 Manual net binding Terminal Action - Push to start net binding. Resetting the net consumption indicator Terminal Action - Push to reset the net consumption counter. Adjusting the net binding Number of net wraps Terminal Action - Select the required parameter.
  • Page 172 Baler / wrapper combination VBP2160 - VBP2190 PIA Mode In PIA mode (Process Independent Activation), all functions of the entire work cycle can be carried out independently and individually. It is used for adjustment work or to rectify malfunctions. Terminal Action - Push this key to enter PIA mode from the operating menu.
  • Page 173 Baler / wrapper combination VBP2160 - VBP2190 End the wrapping process before quitting PIA mode. There must be no bale left on the wrapping table. Assigned functions Pictogram Assigned function Main menu Push to go to the main menu. Operating position Push to bring the satellite in operating position.
  • Page 174 Baler / wrapper combination VBP2160 - VBP2190 Bale counter menu The bale counter menu contains 40 individual bale counters, which are available for individual selection via the various tabs. The bale counter displays the following values. Bales with twine wrapping - processed with OptiCut.
  • Page 175 Baler / wrapper combination VBP2160 - VBP2190 Assigned functions Pictogram Assigned function Main menu Push to go to the main menu. Previous tab Push to select the previous bale counter program. Next tab Push to select the next bale counter program.
  • Page 176 Baler / wrapper combination VBP2160 - VBP2190 Total bale counter The total bale counter (1) tab and machine bale counter (6) tab both indicate the number of all bales produced by the machine. The only exception is that it is only possible to clear the values in the total bale counter.
  • Page 177 Baler / wrapper combination VBP2160 - VBP2190 Bale wrapper menu This menu contains 6 bale wrapper program tabs (1). The tabs 1-4 are normal programs, the tabs 5A and 6A are advanced programs. Normal wrapping programs (tabs 1-4) Bale wrapper program tabs. Number of film layers.
  • Page 178 Baler / wrapper combination VBP2160 - VBP2190 Assigned functions Pictogram Assigned function Main menu Push to go to the main menu. Previous tab Push to select the previous twine binding program. Next tab Push to select the next twine binding program.
  • Page 179 Baler / wrapper combination VBP2160 - VBP2190 Number of film layers Use the table below to determine the number of film layers (2) applied to the bale. RECOMMENDED NUMBER OF LAYERS STORAGE TIME (Months) NUMBER of LAYERS GOOD FIT for OPTIMAL QUALITY ™...
  • Page 180 Baler / wrapper combination VBP2160 - VBP2190 Direct unloading Film wrapping is switched off when direct unloading (3) is activated. After the twine or net wrapping process, the bale is transported to the wrapping table. 2D or 3D film wrapping 2D film wrapping is the default setting for film wrapping.
  • Page 181 Baler / wrapper combination VBP2160 - VBP2190 Extra bale rotations forward Extra bale rotations forwards (6) results in a better adhesion of the film to the bale. A better adhesion will prevent the outer film layers from water permeation. Extra bale rotations backwards Extra bale rotations backwards (7) are recommended to prevent the film from slipping around the edge of the bale when the pre-stretchers are moving from horizontal to...
  • Page 182 Baler / wrapper combination VBP2160 - VBP2190 Advanced wrapping programs (tabs 5A & 6A) Film wrapping programs 5 and 6 are for experienced users. Film wrapping for the standard wrapping mode can be individually adjusted. The following parameters are configurable: The number of layers of film in 3D.
  • Page 183 Baler / wrapper combination VBP2160 - VBP2190 Mixed chamber menu This menu is only available in case the machine is equipped with a mixed chamber kit [+], and the mixed chamber kit [+] is activated in dealer menu 2. Dealer menu 3, see page 213. The following parameters are configurable: Bale diameter.
  • Page 184 Baler / wrapper combination VBP2160 - VBP2190 Configuration menu Use the user function menu to view and configure the functions of the attached machine. The most recently set data are displayed. Configuration menu 1 The following parameters are configurable: Bale shape indicator sensitivity. Twine end distance.
  • Page 185 Baler / wrapper combination VBP2160 - VBP2190 Bale shape indicator sensitivity The bale shape indicator sensitivity (1) displays the difference of the bale diameter between the left and right side or the bale, with use of arrows. The arrow can be set between 5 (2’’) and 20 cm (8’’) bale diameter difference.
  • Page 186 Baler / wrapper combination VBP2160 - VBP2190 Twine end distance The twine end distance (2) indicates set-off between the final twine end wraps. Standard setting is 0.7 cm (9/32’’). A higher value means a larger distance between the final wraps. Net wrap delay In automatic mode, it is possible to delay the net wrap start (3) when the bale diameter has reached its preset...
  • Page 187 Baler / wrapper combination VBP2160 - VBP2190 Assigned functions Pictogram Assigned function Main menu Push to go to the main menu. Next menu Push to select the next configuration menu. Previous menu Push select previous configuration menu. Dealer menu Push to select the dealer menu. Service menu Push to select the service menu.
  • Page 188 Baler / wrapper combination VBP2160 - VBP2190 Configuration menu 2 In this menu, it is possible to set some work cycles automatic or manual. The following parameters are configurable: Bale transport. Start of film wrapping. Bale depositing. 4 + 5 : Calibration of oil flow for film wrapper. Wrapper attached / unattached.
  • Page 189 Baler / wrapper combination VBP2160 - VBP2190 Bale transport Bale transport to the wrapping table (1). Tailgate open, bale to loading arm 1, hand over to loading arm 2 and to the wrapping table, loading arm downwards and tailgate closed. Possible settings: Terminal Action...
  • Page 190 Baler / wrapper combination VBP2160 - VBP2190 Bale depositing Bale depositing (3). Possible settings: Terminal Action - Select parameter changed. Manual mode with buzzer A buzzer sounds to indicate that the bale is ready for depositing. Bale depositing is initiated by the operator pushing the corresponding function key in the operation menu.
  • Page 191 Baler / wrapper combination VBP2160 - VBP2190 Calibrating the oil flow for the film wrapper The oil flow has to be calibrated for every tractor used in combination with this machine. Otherwise the hydraulic oil may overheat. Maximum rpm of the satellite When using film rolls with a mass over 28 kg (61.6 lb), the satellite rotation speed has to be reduced to 25 min...
  • Page 192 Baler / wrapper combination VBP2160 - VBP2190 Two commands appear on the right-hand side of the screen: START and STOP. These function keys are used to start and stop the bale wrapper. Observe the safety instructions. Terminal Action Push to start the oil flow calibration. The satellite and the wrapping table are rotating.
  • Page 193 Baler / wrapper combination VBP2160 - VBP2190 Bale wrapper attached / unattached Tick the bale wrapper attached / unattached box (6) in case the bale wrapper is not attached to the machine. Terminal Action - Select parameter changed. - Modify the selected parameter. If necessary: - Confirm the entry.
  • Page 194 Baler / wrapper combination VBP2160 - VBP2190 Configuration menu 3 The following parameters are configurable: Pre-stretch: effective film width after stretching. Film break alarm. Terminal Action - Push (in configuration menu 2) to call up configuration menu 3. - Select parameter changed.
  • Page 195 Baler / wrapper combination VBP2160 - VBP2190 Terminal Action - Switch on the electronic control system. - Push (in the main menu) to call up configuration menu 1. - Push twice to call up configuration menu 3. - Select parameter changed.
  • Page 196 Baler / wrapper combination VBP2160 - VBP2190 Dealer menu of attached machine This menu is intended for authorised dealers and experienced customers. If you change any setting in the dealer menu, you do so under your own responsibility and at your own risk. A PIN is required for access, PIN is 0005.
  • Page 197 Baler / wrapper combination VBP2160 - VBP2190 Dealer menu 1 The following function can be set here: 1, 3 & 4 Bale shape sensor calibration. Machine type. 5, 9 & 10 Bale growth sensor calibration. Tailgate lock sensor switch. Dropfloor. Twine and net binding.
  • Page 198 Baler / wrapper combination VBP2160 - VBP2190 Bale shape indicator calibration To ensure a proper working of the bale shape indicator, the bale shape indicator has to be calibrated. Before start the calibration: • Make sure that bale chamber is empty. •...
  • Page 199 Baler / wrapper combination VBP2160 - VBP2190 Machine type The machine type field (2) shows the type of machine where the software applies to. RW-160 for the VBP2160 machines. RV-185 for the VBP2190 machines. If the machine type is incorrect: Terminal Action - Select...
  • Page 200 Baler / wrapper combination VBP2160 - VBP2190 Terminal Action - Place the lever (11) at the hydraulic valve at the front (left side) of the machine in horizontal position to lock the tailgate. Always apply the safety lock when the tailgate is open. This is a hazardous situation which, if not avoided, could result in death or serious injuries.
  • Page 201 Baler / wrapper combination VBP2160 - VBP2190 Terminal Action - Place the lever (11) at the hydraulic valve at the left side of the machine in vertical position to unlock the tailgate. - Switch on the electronic control system. - Push to call up the operation menu.
  • Page 202 Baler / wrapper combination VBP2160 - VBP2190 Terminal Action - Select the PIN entering field. - Enter the PIN. A PIN is required for access, PIN is 0005. - Confirm the entry. The 1st Dealer screen will open. - Select CAL (5). The shown actual value (10) will be stored and shown as the stored value (9).
  • Page 203 Baler / wrapper combination VBP2160 - VBP2190 Terminal Action - Place the lever (11) at the hydraulic valve at the front (left side) of the machine in horizontal position to lock the tailgate. Always apply the safety lock when the tailgate is open. This is a hazardous situation which, if not avoided, could result in death or serious injuries.
  • Page 204 Baler / wrapper combination VBP2160 - VBP2190 Terminal Action - Place the lever (11) at the hydraulic valve at the left side of the machine in vertical position to unlock the tailgate. - Switch on the tractor engine. - Switch on the hydraulic system. - Switch on the electronic control system.
  • Page 205 Baler / wrapper combination VBP2160 - VBP2190 Tailgate lock sensor In case one tailgate lock sensor is faulty, this sensor can be deactivated by changing the parameter (6). The left sensor is deactivated. The right sensor is deactivated. Blank Both sensors are activated. Terminal Action - Select...
  • Page 206 Baler / wrapper combination VBP2160 - VBP2190 Dropfloor In case the machine is equipped with a Dropfloor, you have to tick the Dropfloor activation box (7). Terminal Action - Select parameter changed. - Modify the selected parameter. - Confirm the entry. Twine and net binding If twine and net binding are required, tick the twine and net binding box (8).
  • Page 207 Baler / wrapper combination VBP2160 - VBP2190 Assigned functions Pictogram Assigned function Main menu Push to go to the main menu. Next menu Press to select the next menu. Previous menu Press to select previous menu. Operation...
  • Page 208 Baler / wrapper combination VBP2160 - VBP2190 Dealer menu 2 The following function can be set here: Mixed chamber kit. Valve type. Low density kit. Twine running control kit. Default settings. Twine tubes calibration. Terminal Action - Push (in dealer menu 2) to call up dealer menu 3.
  • Page 209 Baler / wrapper combination VBP2160 - VBP2190 Valve type Valve type parameter (2) is only available in case the mixed chamber kit activation box (1) is ticked. Terminal Action - Read out the valve type engraved hydraulic proportional valve (7). - Select parameter changed.
  • Page 210 Baler / wrapper combination VBP2160 - VBP2190 Low density kit Low density kit activation box (3) is only available in case the mixed chamber kit activation box (1) is ticked. The low density kit offers the possibility to lower the hydraulic pressure from 60 bar (870 psi) to 20 bar (290 psi) for making bales with a very soft core.
  • Page 211 Baler / wrapper combination VBP2160 - VBP2190 Default settings This function resets all parameters of the electronic control system to the default (factory) settings. Always reset all parameters to the default (factory) settings in following order: - Calibrate and set the machine.Reset to default (factory) settings in: •...
  • Page 212 Baler / wrapper combination VBP2160 - VBP2190 - Calibrate the bale growth sensor. Bale growth sensor calibration, see page 197. - Calibrate the wrapping table angle sensor. Calibration of the wrapping table angle sensor, see page 214. - Set the type of film break detection. Film break detection, see page 222.
  • Page 213 Baler / wrapper combination VBP2160 - VBP2190 Twine tubes calibration When the twine tubes are in rest position they have a distance (D) to the frame of the twine binding device (10). Before entering this value in the parameter field (6). Place the twine tubes in rest position.
  • Page 214 Baler / wrapper combination VBP2160 - VBP2190 Terminal Action - Push to call up dealer menu 2. - Select parameter changed. - Enter the measured value (D). - Confirm the entry. Always calibrate the twine tubes after replacing the twine tubes. Operation...
  • Page 215 Baler / wrapper combination VBP2160 - VBP2190 Dealer menu 3 The following function can be set here: 1, 3 & 4 Calibration of the wrapping table angle sensor. Actual angle of the wrapping table. Relative angle of the wrapping table in horizontal position.
  • Page 216 Baler / wrapper combination VBP2160 - VBP2190 Calibration of the wrapping table angle sensor Before calibration of the wrapping table angle sensor, always place the wrapping table in the loading position. Terminal Action - Use the manual hydraulic valve at the bale wrapper to place the table in the most forward position.
  • Page 217 Baler / wrapper combination VBP2160 - VBP2190 Wrapping table angle for bale unloading The table angle when the table is in unload position must be set. Terminal Action - Select parameter changed. (6) - Modify the selected parameter. - Confirm the entry. Wrapping table angle deviation The allowed deviation of the table in degrees.
  • Page 218 Baler / wrapper combination VBP2160 - VBP2190 Wrapping table in unloading position time The time the table stays in unload position can be set. Terminal Action - Select parameter changed. (10) - Modify the selected parameter. - Confirm the entry. When working with an optional bale turner, the value should be increased.
  • Page 219 Baler / wrapper combination VBP2160 - VBP2190 Time to move the table in horizontal position The time to move the table from loading into horizontal position must be set. This value will be used when the table angle sensor is broken and or disconnected, during normal operation the contents of the field is not accessible and can not be changed.
  • Page 220 Baler / wrapper combination VBP2160 - VBP2190 Dealer menu 4 The following function can be set here: The satellite start-up speed. Satellite wrapping speed. The satellite speed during film cutting. Terminal Action - Push (in dealer menu 3) to call up dealer menu 4.
  • Page 221 Baler / wrapper combination VBP2160 - VBP2190 Satellite speed during wrapping The maximum satellite speed during wrapping must be set. Terminal Action - Select parameter changed.(2) - Modify the selected parameter. - Confirm the entry. satellite speed during film cutting The satellite speed during film cutting must be set.
  • Page 222 Baler / wrapper combination VBP2160 - VBP2190 Dealer menu 5 The following function can be set here: Satellite edge position in 3D-mode. Satellite middle position in 3D-mode. Satellite rotation speed in 3D-mode. Film break detection. System default - wrapper. Enable 3D film wrapping. Operation...
  • Page 223 Baler / wrapper combination VBP2160 - VBP2190 Satellite edge position in 3D-mode The number of pulses of the satellite edge position in 3D- mode in relation to the satellite zero position must be set. Terminal Action - Select parameter changed.(2) - Modify the selected parameter.
  • Page 224 Baler / wrapper combination VBP2160 - VBP2190 Film break detection A radio frequency film break detection system is mounted on the machine. The machine is equipped with the RF-C break detection system. Terminal Action - Select parameter changed.(4) - Modify the selected parameter. - Confirm the entry.
  • Page 225 Baler / wrapper combination VBP2160 - VBP2190 After a reset to the default settings always: - Set the effective film width in Configuration menu 1. Effective film width after stretching, see page 192. - Calibrate the bale shape sensor. Bale shape indicator calibration, see page 196. - Check the machine type and change if needed.
  • Page 226 Baler / wrapper combination VBP2160 - VBP2190 Diagnostics The data displayed in the Diagnostics menu provides useful information to your dealer or service engineer in the event of a malfunction. Access the Diagnostics menu from the operating menu of the attached machine. Terminal Action - Push to call up the configuration...
  • Page 227 Baler / wrapper combination VBP2160 - VBP2190 Diagnostics menu 2 Diagnostics menu 2 displays the following information relating to the baler: • Baler software version. • Status of the power supply in volts. • Status of sensors: 0 = Inactive 1 = Active •...
  • Page 228 Baler / wrapper combination VBP2160 - VBP2190 Diagnostics menu 4 & 5 The diagnostic menus 4 and 5 show the error /event log screen, the information in these screens is important and necessary when contacting the dealer or service manager. Operation...
  • Page 229 Baler / wrapper combination VBP2160 - VBP2190 Service menu of attached machine This menu is reserved for the manufacturer. A PIN is required for access. Terminal Action - Push (in configuration menu 1) to call up the service menu. Assigned functions Pictogram Assigned function Configuration menu...

  • Page 230: Optional Equipment

    Baler / wrapper combination VBP2160 - VBP2190 $Optional equipment 1. General The optional equipment includes accessories (fitted afterwards) and options (factory fitted). When ordering spare parts and accessories, always mention the machine identification numbers. Only use genuine (spare) parts and original accessories, because these parts are specially designed and thoroughly tested for the use at this machine.
  • Page 231 Baler / wrapper combination VBP2160 - VBP2190 Hitch ball ø80 mm (3 5/32’’) (SCHARMUELLER type coupling) Hitch eye position, see page 62. Dummy knives For a variable use of the machine, the knives can be replaced by dummy knives to change the cutting length. Dummy knives are installed and removed the same way as the knives.
  • Page 232 Baler / wrapper combination VBP2160 - VBP2190 Oil flow divider To adapt the oil flow from the tractor to the machine. Automatic chain lubrication system When the automatic chain lubrication system is installed the chains are lubricated automatically. Only the chains of the baler will be lubricated automatically.
  • Page 233 Baler / wrapper combination VBP2160 - VBP2190 Low density kit. Only in combination with the proportional valve soft core. Bale turner To deposit the bale on the flat side of the bale. Transport support for bale turner To fix the bale turner in transport position. Bale stop arm for bale turner To prevent the bale from rolling on hilly terrain, used for the flat side.
  • Page 234 Baler / wrapper combination VBP2160 - VBP2190 Gear kit pre-stretcher Available in the following ratios: • 22:36 For each pre-stretcher a pre-stretcher kit is needed. ECU-power cable for CCI terminal Power cable for VT50 terminal Optional equipment...
  • Page 235 Baler / wrapper combination VBP2160 - VBP2190 Small bale kit The small bale kit enables the possibility to wrap bales with a diameter from 80 cm (32’’) onwards. Wrapper detachment kit This kit is needed when you want to remove the bale wrapper from the machine.
  • Page 236 Baler / wrapper combination VBP2160 - VBP2190 Electric twine run control Tear drop bar for bale chamber Optional equipment...

  • Page 237: Cleaning And Care

    Baler / wrapper combination VBP2160 - VBP2190 $Cleaning and care Observe safety instructions Observe the safety instructions for the performance of all work. Any disregard for safety instructions can lead to serious or fatal injuries to persons. Securing the machine •...

  • Page 238: Cleaning

    Baler / wrapper combination VBP2160 - VBP2190 1. Cleaning After every use of the machine: - Empty and clean the machine of all accumulated crop and dirt. - Clean all lighting equipment, and the license plate from dirt. If cleaning is performed with a high-pressure cleaner, always use the lowest pressure possible. Do not clean the bearings, piston rods of the hydraulic cylinders and electrical parts with a high pressure cleaner.

  • Page 239: Parking And Storing

    Baler / wrapper combination VBP2160 - VBP2190 $Parking and storing 1. Safety Obey the safety instructions Obey the safety instructions at the execution of all work. Ignoring the safety information can lead to serious or deadly injuries. Safety, see page 12. The machine is no toy Store the machine in an area away from human activity.
  • Page 240 Baler / wrapper combination VBP2160 - VBP2190 After the season At the end of the season or when the machine will be stored for a longer period, carry out next jobs: - Loosen the pickup spring, using the safety plate (1). Adjusting the pickup see page 87.

  • Page 241: Maintenance

    Baler / wrapper combination VBP2160 - VBP2190 $Maintenance 1. Safety Before leaving the tractor or before adjusting, maintaining or repairing the machine, disengage the PTO drive, turn off the engine, remove ignition key and wait until all moving parts have come to a complete stop and apply park brake.
  • Page 242 Baler / wrapper combination VBP2160 - VBP2190 Wear safety shoes During all jobs at the machine, never bring your feet under the machine and always wear safety shoes, to decrease the risk of serious injuries. Conditions for maintenance jobs Only carry out maintenance jobs if you have the required expertise and suitable tools. The absence of technical knowledge or unsuitable tools can cause accidents or damage.

  • Page 243: Protection Measures

    Baler / wrapper combination VBP2160 - VBP2190 2. Protection measures Additives in oil and lubricants may have harmful effects to health. Be always aware of the safety instructions, warnings and cautions mentioned at the original package of the oil and lubricants. Avoid skin contact Avoid skin contact with oil and lubricants.
  • Page 244 Baler / wrapper combination VBP2160 - VBP2190 Maintenance terms In the table below you will find some short explanations of the most common maintenance tasks. Task Explanation Grease. Apply grease to the sliding surface by using a brush. Lubricate. One or two presses with a grease gun, unless stated otherwise. Oil.

  • Page 245: Maintenance Table

    Baler / wrapper combination VBP2160 - VBP2190 4. Maintenance table General Cleaning: - Complete machine - Lighting - Knives - Pre-stretch rollers - Film cutter knife - Sensors Check: - Complete machine - Safety decals - Lighting - PTO drive shaft - Pick-up tines - Pickup &...
  • Page 246 Baler / wrapper combination VBP2160 - VBP2190 - Dropfloor cylinder - Bale chamber - Hydraulic hoses - Hydraulic oil filter - Chopping roller - Bale chamber drive chains - Tension arm rollers - Automatic chain lubrication system [+] - Oil pump - Gearbox oil - Net roll - Net brake...
  • Page 247 Baler / wrapper combination VBP2160 - VBP2190 - Cylinder of loading arm 1 - Cylinder of loading arm 2 - Drive chain - Table cylinder - Satellite gears - Satellite brake - Sliding ring and sliding contacts - Safety arm switch - Hydraulic hoses - Axle - Bearing play...
  • Page 248 Baler / wrapper combination VBP2160 - VBP2190 - Wheel nuts - Drawbar bolts and nuts - Drawbar eye Lubrication Oil: - Tailgate locking pin - Tailgate lock hinge - Tailgate cylinder - Tension arm - Net actuator - Duckbill braking catch - Knife mechanism Wrapping table - Drive chain...
  • Page 249 Baler / wrapper combination VBP2160 - VBP2190 - Pickup overload clutch - Open Throat - Rotor cutter bar - Dropfloor cylinder - Pickup & cutting unit drive chain - Tailgate hinge - Tailgate cylinder - Tension cylinders - Drive roller - Extra drive roller [+] - Hinge of loading arm 1 - Cylinder of loading...
  • Page 250 Baler / wrapper combination VBP2160 - VBP2190 - Table hinge - Table cylinder - Pre-stretcher gears - Pre-stretcher 3D [+] - Film cutter - Satellite gears - Brake axle - Hitch ring - Support Replace / Change Change: - Gearbox oil Replace: - Hydraulic hoses - Filter for the film...
  • Page 251 Baler / wrapper combination VBP2160 - VBP2190 - Belts with lacing - Satellite brake - Wheel hub bearing Sharpen - Knives Maintenance...

  • Page 252: Complete Machine

    Baler / wrapper combination VBP2160 - VBP2190 Complete machine Cleaning Clean he machine always: • After operation. • At the start of each season. • At the end of each season. • Before storage. Cleaning and care, see page 235. Parking and storing, see page 237.

  • Page 253: Bolted Connections

    Baler / wrapper combination VBP2160 - VBP2190 6. Bolted connections Replace a missing or broken bolt or nut, always by a genuine part. Standard bolts and nuts may look the same, but can have different qualities and properties. Non- genuine parts may change the properties of the machine, and may make the machine unsafe. Material damage or serious injuries can occur.
  • Page 254 Baler / wrapper combination VBP2160 - VBP2190 Drawbar bolts and nuts Take heed of the special tightening torques for the 450 Nm following screw connections: 332 lbf ft • Tighten the drawbar bolts and nuts to 450 Nm (332 lbf ft). Tighten all drawbar bolts and nuts: •...

  • Page 255: Pto Drive Shaft

    Baler / wrapper combination VBP2160 - VBP2190 7. PTO drive shaft Check protective parts Check all protective parts of the PTO drive shaft for wear and damages visually. Replace defective protective parts. An unprotected PTO drive shaft or damaged protective parts can cause serious injuries.

  • Page 256: Hydraulics

    Baler / wrapper combination VBP2160 - VBP2190 8. Hydraulics Hydraulic oil under pressure. Before carry out any maintenance, always make the hydraulic system pressureless. Oil under pressure may cause serious or deadly accidents. Always comply with all safety warnings and safety instructions. Safety, see page 12.
  • Page 257 Baler / wrapper combination VBP2160 - VBP2190 Filter for the film wrapper hydraulic block The filter (1) is located near the hydraulic block of the wrapper behind the electronic box of the wrapper. Observe the safety instructions before working on the satellite.

  • Page 258: Hydraulic Oil Filter

    Baler / wrapper combination VBP2160 - VBP2190 Filter of the hydraulic control block (hydraulic valve) The hydraulic oil filter is situated at the hydraulic valve at the front (left side) of the machine. Clean the filter: • Every 10000 bales or at the start of each per season, what comes first.

  • Page 259: Pick-Up/Rotor Equipment

    Baler / wrapper combination VBP2160 - VBP2190 9. Pick-up/rotor equipment Using a grease gun. Lubricate the bearings with one or two presses of the grease gun. If you feel resistance at the second press, do not press a second time. Too much grease will damage the bearings. Pickup, overload coupling, OptiCut and rotor Raise the pickup to the highest position.

  • Page 260: Pickup & Cutting Unit Drive Chain

    Baler / wrapper combination VBP2160 - VBP2190 Pickup & cutting unit drive chain Lubricate the chain: • At the start of each season. • Every 10 operating hours. • After cleaning with a high pressure cleaner. Opticut & Optifeed To lubricate the chain: - Release the chain tensioner.

  • Page 261: Dropfloor Cylinder

    Baler / wrapper combination VBP2160 - VBP2190 Rotor cutter bar Use a grease gun to press grease into the lubrication points (1) on both sides of the machine. Lubricate the rotor cutter bar: • At the start of each season. •...

  • Page 262: Pick-Up Tines

    Baler / wrapper combination VBP2160 - VBP2190 Pick-up tines The pick-up tines are subject to wear. - Check the condition and completeness of the pick-up tines (1): • After the first 10 operating hours. • Every 10 operating hours. • At the start of each season. - If necessary, replace worn, bent or broken tines.

  • Page 263: Opticut Cutting System

    Baler / wrapper combination VBP2160 - VBP2190 10. OptiCut cutting system Wear safety gloves The knives are very sharp. Always wear safety gloves when handling the knives. Failing to wear safety gloves can cause serious injuries. Wear protective goggles Always wear protective goggles when sharpening knives. Flying around sparks can cause serious injuries.
  • Page 264 Baler / wrapper combination VBP2160 - VBP2190 Knife shaft Check the condition of the knife shaft: • At the start of each season If necessary, replace the worn knife shaft. Maintenance...

  • Page 265: Bale Chamber

    Baler / wrapper combination VBP2160 - VBP2190 11. Bale chamber Scrapers Chopping roller Measure the disctance (C) at both sides of the machine nearby the side wall: • At the start of each season. Distance (C) has to be 1.5 mm (1/16’’) maximum. Adjust the chopping roller distance if required: - Loosen the bolts (2) one turn.
  • Page 266 Baler / wrapper combination VBP2160 - VBP2190 Tailgate lock hinge Oil the tailgate lock hinges (one at each side of the machine): • At the start of each season. • Every 10 operating hours. • After cleaning with a high pressure cleaner. Tailgate hinge Lubricate the tailgate hinges (1), (one at each side of the machine):...
  • Page 267 Baler / wrapper combination VBP2160 - VBP2190 Tailgate cylinder Lubricate the tailgate cylinders, (one at each side of the machine): • At the start of each season. • Every 10 operating hours • After cleaning with a high pressure cleaner. - Use a grease gun to press grease into the lubrication points (2) on top of the cylinder on both sides of the machine.

  • Page 268: Bale Chamber Drive Chains

    Baler / wrapper combination VBP2160 - VBP2190 Extra drive roller [+] Never work on a machine while it is running! Lubricate the extra drive roller at both sides of the machine: • At the start of each season. • Every 10 operating hours. •...
  • Page 269 Baler / wrapper combination VBP2160 - VBP2190 Spring starter roller drive Check if the length (X) of the spring (1) is equal to 55 mm (2 3/16’’): • At the start of each season. • Every 50 operating hours. Adjust the length (X) of the spring (1) if required: - Loosen the lock nut (3).

  • Page 270: Tension Arm Rollers

    Baler / wrapper combination VBP2160 - VBP2190 Tension arm Tension arm Apply an oil film between the tension arm (4) and the hinge (3) at both sides of the machine: • At the start of each season. • Every 10 operating hours. •...
  • Page 271 Baler / wrapper combination VBP2160 - VBP2190 Belts The belts are driven by a rubber roller in the front section of the machine. This roller is shaped slightly convex in every belt track thus assisting the belt alignment. Guide roller The belts have to run aligned and may not wear through rubbing along the belt guides.
  • Page 272 Baler / wrapper combination VBP2160 - VBP2190 Belts with lacing Check the belts with lacing (1) for wear and damages: • Before operation. In case of worn and/or damaged belts with lacing (1), replace the belts with lacing (1). Replace the lacing pins (2): •...
  • Page 273 Baler / wrapper combination VBP2160 - VBP2190 Belt replacement - Fully open the tailgate in the PIA-mode - Fit the stop pins (1) into the lateral wall of the bale chamber. - Place the spring clip (2). - Lower the tailgate pressureless. The tension arm will rest on the stop bolt and release the belts.
  • Page 274 Baler / wrapper combination VBP2160 - VBP2190 Lacing replacement To replace a belt lacing, the following tools and parts are necessary: • Lacing tool, see spare parts manual or contact your dealer. • Lacing strips, see spare parts manual or contact your dealer.
  • Page 275 Baler / wrapper combination VBP2160 - VBP2190 Place a lacing strip (3) into the lacing tool (1). Every hole of the lacing tool has to contain 2 rivets (4). - Close the vice just (2) to allow the belt to fit between the lacing strip (3).
  • Page 276 Baler / wrapper combination VBP2160 - VBP2190 Slide the belt end (1) between the lacing strip (3). Pay attention to the correct position of the belt. - Force the belt (1) down to the stop (5). - Close the vice (2) till the lacing strip (3) sit against the belt (1).
  • Page 277 Baler / wrapper combination VBP2160 - VBP2190 - Open the vice (2). - Take out the belt (1). - Put the belt (1) with the lacing strip (3) on a solid surface. - Flatten the rivet heads ensuring the lacing ayes are not damaged.
  • Page 278 Baler / wrapper combination VBP2160 - VBP2190 - Use a small but not too hard steel brush to clean the special tool thoroughly after every lacing removing all dust and crumbled material. Maintenance...

  • Page 279: Twine Binder

    Baler / wrapper combination VBP2160 - VBP2190 12. Twine binder Knife arm Wear safety gloves The twine knife is very sharp. Always wear safety gloves when handling the twine knife to prevent serious injuries. At the end of the twine tie cycle the knife arm (1) moves to both twine threads to cut them almost simultaneously.
  • Page 280 Baler / wrapper combination VBP2160 - VBP2190 Twine knife arm When the twine tubes are in the rest position, the plate (1) has to be against the frame. Place the lever (2) into another hole in case the plate (1) is not against the frame: - Remove the bolt (3).
  • Page 281 Baler / wrapper combination VBP2160 - VBP2190 Twine brake adjustment Adjust the twine binder (3) by tightening the nut (4) flush with the bolt (1), the spring (2) will have the correct tension now. VIEW A Maintenance...

  • Page 282: Twine Tubes

    Baler / wrapper combination VBP2160 - VBP2190 Twine tubes The distance (X) between the twine tubes (3) and the bale chamber roller (4) prevents the twine tubes (2) from touching the belts (3) or the bale chamber roller (4). Terminal Action - Switch on the tractor engine.
  • Page 283 Baler / wrapper combination VBP2160 - VBP2190 Terminal Action - Keep pushed to move the twine tubes completely to each other. - Push to return to the main menu. - Switch off the hydraulic system. - Push to switch off the electronic control system.

  • Page 284: Steel Cable

    Baler / wrapper combination VBP2160 - VBP2190 Steel cable Check the steel cable tension: • After the first 10 operating hours. • Every 3000 bales. Proceed as follows: - Use a steelyard to apply a force of 55 N (12.4 lbf). The steel cable should have a play (P) of 1 cm (13/32’’) at the nylon guide.

  • Page 285: Net Binder

    Baler / wrapper combination VBP2160 - VBP2190 13. Net binder Net roll Check the net roll pre-tension: • At the start of each season. • Every 50 operating hours • When a different net quality is used. - Pull the ring bolt (2) and hold it. - Move the lever (1) completely down.

  • Page 286: Net Brake

    Baler / wrapper combination VBP2160 - VBP2190 Net brake Check the net brake tension. • At the start of each season. • Every 50 operating hours. • When a different net quality is used. - Loosen the tension roller (2) to release the V-belt. - Disassemble the pulley (1).

  • Page 287: Knife Protection Plate

    Baler / wrapper combination VBP2160 - VBP2190 Knife Standard setting is with the knife in the highest position. Synthetic plate at intake plate Standard setting is with the synthetic plate in the highest position in the slotted hole. Knife protection plate Check and clean the knife protection plate (1): •...
  • Page 288 Baler / wrapper combination VBP2160 - VBP2190 Rack To adjust the distance (X) between the gear wheel (2) and the rack (3): - Set the intake plate in the lowest position. - Loosen the bolts (1) in the slotted holes. - Adjust the rack (3) so that the distance (X) between gear wheel (2) and the rack (3) is approx.

  • Page 289: Lubrication Systems

    Baler / wrapper combination VBP2160 - VBP2190 14. Lubrication systems Automatic chain lubrication system [+] The machine can be equipped with an ''automatic chain lubrication system''. The chains will be supplied with the correct amount of oil by this system. Oil level Check the oil level: •...
  • Page 290 Baler / wrapper combination VBP2160 - VBP2190 Pump (de-)activation The oil pump (5) can be activated or deactivated: - Move up the plate (2). - Remove the pin (1). - Install the pin: • in hole 1 (3) to activate the oil pump (5). •...

  • Page 291: Gearbox

    Baler / wrapper combination VBP2160 - VBP2190 15. Gearbox The machine contains a gearbox filled with oil. Check the gearbox oil level: • At the start of the season. • Every 50 operating hours. • In the case of excess oil loss. The oil must be changed: •...

  • Page 292: Bale Transport Unit

    Baler / wrapper combination VBP2160 - VBP2190 16. Bale transport unit Hinge of loading arm 1 - Inject grease into the lubrication point (1): • At the start of each season. • After the first 10 operating hours. • Every 50 operating hours. •...
  • Page 293 Baler / wrapper combination VBP2160 - VBP2190 Hinge of loading arm 2 - Inject grease into the 2 lubrication points (1): • At the start of each season. • After the first 10 operating hours. • Every 50 operating hours. •...

  • Page 294: Bale Wrapper

    Baler / wrapper combination VBP2160 - VBP2190 17. Bale wrapper Wrapping table Drive chain Remove the protection cover at the right side of the machine to get access to the table drive chain (1). The chain (1) should have a little play. Check the chain tension: •...
  • Page 295 Baler / wrapper combination VBP2160 - VBP2190 Table hinge Always use a grease gun to press grease into the lubrication points (1). Lubricate the table hinges: • At the start of each season. • After the first 10 operating hours. •...

  • Page 296: Pre-Stretch Rollers

    Baler / wrapper combination VBP2160 - VBP2190 Pre-stretcher Pre-stretch rollers Check the pre-stretcher rollers (1) for rotating smoothly (check by hand): • At the start of each season. • After the first 10 operating hours. • Every 50 operating hours. Check that the bolts of the roller gears are tightened correctly: •...
  • Page 297 Baler / wrapper combination VBP2160 - VBP2190 Pre-stretcher alignment - Move the lower lever (6) to rotate the film holder (4) backwards and secure with the hook (3). - Remove the spring clip (1) and move the upper lever (2) upwards. - Unscrew and remove the nut (9).
  • Page 298 Baler / wrapper combination VBP2160 - VBP2190 The centerline of the film roll (10) has to be parallel to the centerline of the pre-stretcher rollers (5). Pre-stretcher 3D [+] Both pre-stretchers [+] has to be lubricated every 500 bales. The 3D pre-stretcher is folded down using the electronic control system.

  • Page 299: Film Cutters

    Baler / wrapper combination VBP2160 - VBP2190 18. Film cutters Film cutter Use a grease gun to press grease into the lubrication points (1): • At the start of each season. • Every 10 operating hours. • After cleaning with a high pressure cleaner. Maintenance...

  • Page 300: Film Cutter Knife

    Baler / wrapper combination VBP2160 - VBP2190 Film cutter cylinder Check the film cutter cylinder (2) for wear, play and leakage: • At the start of each season. • After the first 10 operating hours (leakage only). • Every 10 operating hours. Film cutter knife Clear the applicutter knife (3) from dirt and remaining crop:...
  • Page 301 Baler / wrapper combination VBP2160 - VBP2190 Adjust the film cutter knife - Loosen the nuts (3) one turn. - Place the clamping tube (1) and the flim cutter knife (2) in the correct position, distance (A) has to be between 1 and 2 mm (1/32’’- 3/32’’).

  • Page 302: Satellite

    Baler / wrapper combination VBP2160 - VBP2190 19. Satellite Satellite gears Use a grease gun or a brush to grease the teeth of the satellite gears (1): • At the start of each season. • After the first 10 operating hours. •...

  • Page 303: Sliding Ring And Sliding Contacts

    Baler / wrapper combination VBP2160 - VBP2190 Sliding ring and sliding contacts Check the sliding ring and sliding contacts (carbon brushes) for wear and oxidation: • At the start of each season. • Every 50 operating hours. - Replace the sliding contacts if necessary. - Clean the sliding ring if necessary.
  • Page 304 Baler / wrapper combination VBP2160 - VBP2190 When error E150 does not appear in the display, and a sound alarm will not be given, the problem maybe caused by: • Incorrect adjustment of the safety switch (1), adjust the safety switch (1). Safety arm switch adjustment, see page 303.
  • Page 305 Baler / wrapper combination VBP2160 - VBP2190 Safety arm switch adjustment Adjust the safety switches (2): - Set the machine in the operating mode. Set into operating mode, see page 127. - Switch off the hydraulics. - Switch off the tractor engine. The hydraulic system and the tractor engine has to be switched off, before carry out next steps.

  • Page 306: Bale Turner [+]

    Baler / wrapper combination VBP2160 - VBP2190 - Move the safety switch 1 - 2 mm (1/32’’ - 3/32’’) to the right. - Tighten the nuts (1). - Test the safety arm switch (2). Safety arm switches test, see page 301. If the machine does not pass the test contact your dealer immediately.

  • Page 307: Axle, Wheels And Tyres

    Baler / wrapper combination VBP2160 - VBP2190 21. Axle, wheels and tyres Repairs only by professionals Mounting and replacing wheels and tyres requires sufficient knowledge and the availability of special tools and equipment. Serious personal injuries or machine damage can occur. Wheel dimensions Do not fit wheels (tyres and rims) other than originally mounted by the manufacturer.
  • Page 308 Baler / wrapper combination VBP2160 - VBP2190 Wheel hub bearing Change the grease in the wheel hub bearing Change the grease in the wheel hub bearing: • At the start of each season or • Every 1000 operating hours. • At least once a year. Lubricate the locations as mentioned in the table below with the special grease.

  • Page 309: Bearing Play

    Baler / wrapper combination VBP2160 - VBP2190 Bearing play Do a check bearing play of the wheel hubs: • At the start of each season or • Every 200 operating hours. • At least once a year. - Raise the axle until the tyres are clear of the ground. - Release the brake of the machine.

  • Page 310: Tyres

    Baler / wrapper combination VBP2160 - VBP2190 Tyres Tyre pressure. Only use the tyre pressure as mentioned in the table below. An incorrect tyre pressure will lead to unpredictable driving characteristics of the machine. Serious personal injuries, machine damage or traffic 2,0 bar accidents may occur.
  • Page 311 Baler / wrapper combination VBP2160 - VBP2190 Tire condition. - Check the tire condition for: • Damages, like cracks, incisions and unusual objects. • Sufficient tread. In case of damages and/or insufficient tread, let your dealer replace the tire(s). - Check the tire condition always: •...

  • Page 312: Brakes

    Baler / wrapper combination VBP2160 - VBP2190 22. Brakes Brake shoes Check the condition of the brake shoes: • At the start of each season. • Every 200 operating hours or every 10000 bales. To check the condition of the brake shoes: - Open the inspection hole (1) by removing the rubber hunge (2).

  • Page 313: Hydraulic Brakes

    Baler / wrapper combination VBP2160 - VBP2190 Hydraulic brakes Hydraulic system The hydraulic oil is under high pressure. Check all pipes, tubes, couplings and connecting passageways for leaks and other damage on a regular basis. Only use suitable tools when checking for leaks.
  • Page 314 Baler / wrapper combination VBP2160 - VBP2190 Adjusting the wheel brake Securing moving parts Moving parts must be secured with lifting gear against sliding, rolling, folding or swivelling. Personnel may be injured or the machine may be damaged as a result. In the case of hydraulic and pneumatic brakes, the brake shoe and the brake drum must not make contact in the rest position.

  • Page 315: Drawbar

    Baler / wrapper combination VBP2160 - VBP2190 23. Drawbar Securing moving parts Moving parts must be secured with lifting gear against sliding, folding or swivelling. Personnel may be injured or the machine may be damaged as a result. Hitch ring The hitch ring (2) in the hitch eye (3) is fitted with a wearing sleeve (1).

  • Page 316: Sensors

    Baler / wrapper combination VBP2160 - VBP2190 24. Sensors There are two different types of sensors used in this machine: • Rotational sensors. • Proximity sensors. Overview of the main parts of the baler, see page 317. Overview of the main parts of the wrapper, see page 318. Rotational sensors Bale growth sensor Clean the bale growth sensor from of dirt and remaining...
  • Page 317 Baler / wrapper combination VBP2160 - VBP2190 Proximity sensors The proximity sensors detect metal objects. For proper functioning the sensors have to be clean and have to be set in the correct position. Keep all sensors free of dirt and remaining crop. Clean the sensors: •...
  • Page 318 Baler / wrapper combination VBP2160 - VBP2190 Sensor test Prior to the sensor test, switch off the engine and all hydraulic systems. Disconnect all hydraulic hoses from the tractor to the machine, to prevent the machine from inadvertently operating. Serious or deadly accidents can occur. Start position: •...
  • Page 319 Baler / wrapper combination VBP2160 - VBP2190 Overview of the main parts of the baler 11 10 Taligate lock sensor right Bale shape indicator sensor 3 : Bale diameter sensor Maximum bale diameter Tailgate lock sensor left Tailgate open sensor sensor Bale out sensor Loading arm 1 sensor...
  • Page 320 Baler / wrapper combination VBP2160 - VBP2190 Overview of the main parts of the wrapper Satellite zero position sensor Satellite pulses sensor Safety switch 2x Receiver film break RF-C Loading arm 2 down sensor Loading arm 2 up sensor Table pulses sensor Machine box wrapper Table angle sensor 10 :...
  • Page 321 Baler / wrapper combination VBP2160 - VBP2190 Tailgate lock sensor The tailgate lock sensor (1) detects whether the tailgate is locked or not. Situated at both sides of the tailgate. Actuator brake position sensor Check, clean and adjust the actuator brake position sensor (1) every 3000 bales.
  • Page 322 Baler / wrapper combination VBP2160 - VBP2190 Maximum bale diameter sensor The maximum bale diameter sensor (1) must send correct information to the electronic system. Knife sensor Check, clean and adjust the OC knife sensor every 3000 bales. The OC knife sensor (3) can be found at the right hand side next to the OC.
  • Page 323 Baler / wrapper combination VBP2160 - VBP2190 Twine running sensor [+] The twine running sensor (1) detects the running of the twine. Situated at the twine pulley on top of the twine wrap device. Satellite position sensor Distance (S) for the satellite position sensor has to be 4 mm (5/32’’) (from the front).
  • Page 324 Baler / wrapper combination VBP2160 - VBP2190 Loading arm 2 sensor Distance (U) for the loading arm 2 sensor of loading arm 2 has tot be 4 mm (5/32’’). Adjust the sensor for loading arm 2 as follows: - Undo the screws. - Set the sensor to distance U = 4 mm (5/32’’).
  • Page 325 Baler / wrapper combination VBP2160 - VBP2190 Tailgate position sensor The tailgate position sensor (1) detects the open tailgate and forwards this information to the electronic control system. Table position sensor The table position sensor (1) detects the current position of the wrapping table and forwards this information to the electronic control system.

  • Page 326: Troubleshooting Guide

    Baler / wrapper combination VBP2160 - VBP2190 $Troubleshooting guide 1. Safety Malfunctions can often be eliminated quickly and easily. Before you contact customer services, always read the corresponding instructions. Follow the trouble shooting information in the safety instructions. Before working on the machine: Switch off the electronic control system.

  • Page 327: Safety Systems

    Baler / wrapper combination VBP2160 - VBP2190 2. Safety systems Safety systems protect the machine from: • An overload. • Exceeding the capacity. • Damage caused by foreign objects. Pickup slip clutch The slip clutch of the pickup equipment (1) responds to an overload and prevents the pickup from rotating: When the slip clutch (1) responds, proceed as follows: - Eliminate the cause immediately.
  • Page 328 Baler / wrapper combination VBP2160 - VBP2190 Rotor blockage The entire rotor unit is protected by a slip clutch in the cardan shaft. The slip clutch responds to an overload and transfers no more power. The clutch responds if there is a loud juddering. The following steps are possible to clear the rotor blockage: Step 1 Lower the knives and the dropfloor - Switch off the PTO shaft of the tractor.
  • Page 329 Baler / wrapper combination VBP2160 - VBP2190 Step 2 Manual reversing Before carrying out this operation, always: - Switch off the hydraulic system. - Switch off the electronic control system. - Switch off the engine of the tractor and remove the ignition key. - Prevent the tractor and machine from rolling away.
  • Page 330 Baler / wrapper combination VBP2160 - VBP2190 When the blockage occurs at a moment that the required bale diameter is reached, proceed as follows: - Switch off the hydraulic system. - Switch off the electronic control system. - Switch off the engine of the tractor and remove the ignition key.

  • Page 331: Malfunctions

    Baler / wrapper combination VBP2160 - VBP2190 3. Malfunctions Malfunctions can often be eliminated quickly and easily. Before calling Customer Service, refer to the table to check whether the malfunction is one you can eliminate yourself. Malfunction messages The audible signal alerts you to a malfunction. At the same time, a fault message appears on the terminal display.
  • Page 332 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy Electronics message Switch on the electronic control electronic control box. box. Check if the electronic control box is connected to the 12 supply at the tractor. No power to the electronic control box.
  • Page 333 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy Baler error codes starting, Make sure there is a proper net because: start, by: Install roll The net roll is empty. accordance with the sticker on the machine. Install the net roll in accordance Net is not running when it roll installed...
  • Page 334 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy The net is not cut after the net cycle should finished, because: The actuator is not retracted Make sure that the minimum completely, caused current of the power supply is 25 power supply that...
  • Page 335 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy Make sure that the hydraulic oil pressure at the machins is minimum 60 bar (870 psi), The hydraulic oil pressure at increase pressure the machine is below 60 bar necessary. (870 psi).
  • Page 336 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy Check mechanical There mechanical blockage remove obstruction. obstruction if needed. Check working hydraulic flow hydraulic circuit (leakage / filter) interrupted or too low. Loading arm 1 is not in the and that there is enough flow.
  • Page 337 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy Pollution obstructs the BOS Clean and grease the BOS plate. plate. There mechanical Check the movement and grease obstruction at the BOS plate. the BOS plate. The bale out sensor (BOS) Adjust the sensor, check the is active when it is not working...
  • Page 338 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy Twine is not taken by the bale; not starting, because: installing twine The twine roll is empty. accordance with the stickers on the machine. Install twine roll The twine roll is installed Twine is not running when it accordance with the sticker on incorrectly.
  • Page 339 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy The twine is not cut, because: The knife is blunt. Replace the knife. The twine brakes at the twine Adjust the brakes of the twine tubes are adjusted incorrectly. tubes. Prevent the twine of being caught Twine is running when it by the rotor or bale during normal...
  • Page 340 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy E104 Check working The hydraulic oil flow is hydraulic circuit (leakage / filter) interrupted or too low. and that there is enough oil flow. Check mechanical There mechanical blockage remove obstruction at loading arm 2.
  • Page 341 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy E105 Check working The hydraulic oil flow is hydraulic circuit (leakage / filter) interrupted or too low. and that there is enough oil flow. Check mechanical There mechanical blockage remove obstruction at loading arm 2.
  • Page 342 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy E106 Check working The hydraulic oil flow is hydraulic circuit (leakage / filter) interrupted or too low. and that there is enough oil flow. Check mechanical There mechanical blockage remove obstruction at loading arm 2.
  • Page 343 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy E107 Check working Hydraulic flow is interrupted or hydraulic circuit (leakage / filter) too low. and that there is enough oil flow. Check pollution A mechanical obstruction is mechanical obstruction near the The table is not in unload blocking the wrapping table.
  • Page 344 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy E109 Check workings Hydraulic flow is interrupted or hydraulic circuit (leakage / filter / too low. flow). Check pollution A mechanical obstruction is mechanical obstruction near the The cutter is not down when blocking the wrapping table.
  • Page 345 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy E110 Check workings Hydraulic flow is interrupted or hydraulic circuit (leakage / filter / too low. flow). Check mechanical There mechanical blockage remove obstruction. The tailgate is not open or obstruction if needed closed.
  • Page 346 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy E111 Continue film wrapping at half One film roll is empty or only speed to finish the wrapping one film roll installed. cycle: Push to confirm the error message. One film is broken. Push to continue the The film is torn.
  • Page 347 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy E112 Replace both film rolls. Both film rolls are empty. Loading the film roll, see page 114. Fit the end of the broken film at the hook below the film cutter. Loading the film roll, see page Both films are broken.
  • Page 348 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy E113 Adjust the sensors, check the Load arm sensors are faulty or workings replace not adjusted right. necessary. Load arm 2 sensors (up and down) are both activated. press (1) to confirm the error message.
  • Page 349 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy E123 A mechanical obstruction is Check the satellite area for blocking the satellite. blockage and remove it. Check working hydraulic circuit (leakage / filter) and that there is enough oil flow. The hydraulic oil flow is Satellite is not in zero Adjust or calibrate the hydraulic...
  • Page 350 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy E124 The table has not been rotated In PIA mode, turn the table far enough. further to the load position. Check working The hydraulic oil flow is hydraulic circuit (leakage / filter) interrupted or too low.
  • Page 351 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy E125 Check the area around the table Mechanical obstruction blocks for blockage and if there is the table. remove it. Check working The hydraulic oil flow is hydraulic circuit (leakage / filter) interrupted or too low.
  • Page 352 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy E126 table sensor Check the connection of the disconnected, cable is broken sensor, reconnect the cable if or the sensor is broken. necessary. Check the cable for damage, The sensor cable is broken. replace the sensor cable or the No signal from the table sensor.
  • Page 353 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy E146 The wrapper CAN-bus cable Connect the wrapper CAN-bus is disconnected. connector. There is a fault in the wrapper Check the wrapper CAN-bus CAN-bus cable. cable and replace if necessary. No communication with the Flash new software on to the wrapper.
  • Page 354 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy E150 Check the area for foreign objects before continuing. The safety arm is activated. Remove the foreign objects and check the machine for damages. Check the safety arm switch(es) safety switch and/or adjust...
  • Page 355 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy E151 Check mechanical There mechanical blockage remove obstruction. obstruction if needed. Adjust the sensor, check the The sensor of loading arm 1 is working replace adjusted incorrectly or faulty. Load arm 1 is not down necessary.
  • Page 356 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy E153 Check working The hydraulic oil flow is hydraulic circuit (leakage / filter) interrupted or too low. and that there is enough oil flow. Check mechanical There mechanical blockage remove obstruction.
  • Page 357 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy General error codes E120 Clean the area around the machine box and wait for the FET to reset it self. FET is overheated. Let the electronic system cool down. overheated Check actuator overloaded.
  • Page 358 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy E140 Reduce electric power consumption at the tractor. Tractor voltage too low. Consult the manual of the tractor or contact your tractor dealer. Bad electrical connections. Check the electrical connections power actuators/outputs is below the minimum voltage of 9.0...
  • Page 359 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy E141 Switch off the terminal. The terminal is activated while Make sure that the tractor engine starting the tractor. is running and switch on the terminal. Reduce electric power Sensor and micro controller consumption at the tractor.
  • Page 360 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy E143 The machine is reset to the default Push to confirm the (factory) settings in: error message. • Dealer menu 2, see page 206. Set the effective film width in •...
  • Page 361 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy E147 Check the sensors. One of the sensors is defect. Sensor test, see page 316. Check the electrical connections Bad electrical connections. and the cables. Output power analogue sensors is less than 4.5 V.
  • Page 362 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy Page Hydraulic Drain and clean the circuit, Contaminated oil. replace the oil fliter and fill with new oil. Hydraulic pressure is not increasing. Proportional pressure Check proportional control valve does not pressure control valve.
  • Page 363 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy Page OptiCut and rotor Forward speed too high. Reduce forward speed. PTO speed is below 540 Increase the speed to 540 Blockage in front of the rotor. Machine set too low. Level the machine.
  • Page 364 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy Page Pickup Lower the pickup or Pickup set too high. Adjust the pickup wheels or chains. Overload protection Remove the blockage. activated. Drive chain broken or Check the chain, replace if Swath not picked up.
  • Page 365 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy Page Net binder Battery voltage too low. Check tractor battery. Faulty electrical Check electrical Actuator spindle moves connections. connections. too slow. Too much resistance at Clear to free motion. the hinges. Use the recommended net Poor net quality.
  • Page 366 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy Page Net binder (Continue) Net brake force too high. Adjust the net brake. Net tears prior to end of wrapping cycle. Poor net catching. Adjust the net guiding. The knives are dirty or Clean or replace the knives.
  • Page 367 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy Page Bale chamber The hydraulic pressure is Increase hydraulic Hydraulic pressure drop. set too low. pressure at the tractor. Clean the rollers. Misalignment Crop sticks onto the belts. rollers. Check scraper settings. Film cutter Knife is dull.
  • Page 368 Baler / wrapper combination VBP2160 - VBP2190 Problem Cause Remedy Page Pre-stretcher The pre-stretcher rollers Clean pre-stretcher are dirty. rollers. Use sandpaper to remove burrs. The stretched film is The pre-stretcher rollers damaged. are damaged. Replace heavy damaged pre-stretcher rollers. The pre-stretcher rollers Align pre-stretcher...

  • Page 369: Limited Warranty

    KUHN equipment from an authorized KUHN dealer, that such equipment is, at the time of delivery to such purchaser, free from defects in material and workmanship, and that such equipment is covered under this Limited Warranty providing the machine is used and serviced in accordance with the recommendations in the Operator's manual.
  • Page 370 - The warranty claim is completed on line via extranet - www.kuhn.com or submitted on a KUHN warranty claim form and returned to the Company within one month after the date of failure or the date of problem becoming apparent.

  • Page 371: Appendix

    Baler / wrapper combination VBP2160 - VBP2190 $Appendix 1. Torque value All bolted connections have to be tightened according this table, unless stated otherwise. All bolts used at this machine have a minimum quality of 8.8 (mentioned at the bolt head). Metric thread with standard pitch Thread Class...
  • Page 372 Baler / wrapper combination VBP2160 - VBP2190 Metric thread with standard pitch Thread Class Torque value Max. assembly preload ft lb Maxi (u =0.12) (in lb) 59100 10.9 143.8 86700 (X2) 12.9 168.9 101500 151.9 80900 10.9 222.7 118800 (X2) 12.9 139000 217.6...
  • Page 373 Baler / wrapper combination VBP2160 - VBP2190 Metric thread with fine pitch Thread Class Torque value Max. assembly preload ft lb Maxi (u =0.12) (in lb) 26.1 19.2 20200 M8X1 10.9 38.3 28.2 29700 12.9 44.9 33.1 34700 37.6 31600 M10X1.25 10.9 55.3...
  • Page 374 Baler / wrapper combination VBP2160 - VBP2190 Metric thread with fine pitch Thread Class Torque value Max. assembly preload ft lb Maxi (u =0.12) (in lb) 209000 M24X2 10.9 1095 807.6 297000 12.9 1282 945.5 348000 The values listed apply to dry or slightly lubricated connections. Do not use galvanized (plated) bolts and nuts without grease.

  • Page 375: Electronic Control: Terminal

    Baler / wrapper combination VBP2160 - VBP2190 2. Electronic control: Terminal VT50 Front Function-stop Daylight sensor ESC (escape) button Function buttons Softkey Swap Touchscreen with operating screen ACK (acknowledgement) button Freely assignable button WorkingSet button Main menu 10 : ON/OFF indication 11 : Appendix...
  • Page 376 Baler / wrapper combination VBP2160 - VBP2190 Back 4x M5 CAN1-IN RS232/Signal Identification plate Access to USB connection Place of the buzzer Type of connections decal Mounting plate for support Connections CAN1-IN RS232 / Signal Appendix...
  • Page 377 Baler / wrapper combination VBP2160 - VBP2190 CC-ISOBUS (CCI) Front Function-stop Daylight sensor ESC (escape) button Scroll wheel Function buttons Touchscreen with operating screen ACK (acknowledgement) button Freely assignable button WorkingSet button 10 : Main menu 11 : ON/OFF indication 12 : ON/OFF button Appendix...
  • Page 378 Baler / wrapper combination VBP2160 - VBP2190 Back Access to USB connection Identification plate Type of connections decal Place of the buzzer Softkey Swap Mounting plate for support Appendix...
  • Page 379 Baler / wrapper combination VBP2160 - VBP2190 Connections CAN1-IN CAN1-OUT Video Signal (ISO 11786) RS232-1 RS232-2 Switches and buttons Function-stop switch (Not supported on this implement). "When actuating the ''Function-stop switch'', a stop command is sent to the ISOBUS. The stop command will remove the power from the VT50 outputs of the control box and the touchscreen will display the idle screen with the actuator power fault...
  • Page 380 Baler / wrapper combination VBP2160 - VBP2190 ESC button Press the ESC button to abort inputs and functions, any modifications made are not accepted and the previous valid value is maintained. The ESC button can only be used if, on the display of the operating screen, there is an operable ESC button using the touchscreen.
  • Page 381 Baler / wrapper combination VBP2160 - VBP2190 WorkingSet button Press briefly on the ''WorkingSet'' button to sequentially change between the applications which are currently active, for example from the machine operation to the ECU of the tractor. When changing from an active machine function in some machines operations being performed will automatically...
  • Page 382 Baler / wrapper combination VBP2160 - VBP2190 Operation Switching on the terminal - Switch on the terminal by pressing the ON/OFF button on the front of the terminal for approximately 2 seconds. The main menu of the terminal will appear. Entering values Values can be entered, modified or selected for the configuration and use of both the terminal and the...
  • Page 383 Baler / wrapper combination VBP2160 - VBP2190 Entering numerical values If a parameter is selected from an operating screen which has a numerical value, a pop-up for numerical values appears. There are three different formats of pop- up screens for numerical values: •...
  • Page 384 Baler / wrapper combination VBP2160 - VBP2190 Key-pad - Use the 0 - 9 button to change the settings using the keypad, when in the slider dialogue. - Enter the value using the buttons in the input dialogue or by turning the scroll wheel. - Confirm the input with OK or by pressing the scroll wheel.
  • Page 385 Baler / wrapper combination VBP2160 - VBP2190 Selecting values from a list For specific parameters there are lists of default values, for example the auto-manual setting. If such a parameter is selected from an operating screen the pop-up screen for the list selection appears. Proceed as listed below to select a value from the list: - Select the parameter to be changed by touching the screen...
  • Page 386 Baler / wrapper combination VBP2160 - VBP2190 Terminal settings Main menu To access the main menu of the terminal, proceed as listed: - Press the main menu button on the terminal. - Press main menu pictogram in the touchscreen of a sub-menu.
  • Page 387 Baler / wrapper combination VBP2160 - VBP2190 In the system settings it is possible to adjust the terminal to your personal requirements. From the system settings there is direct access to five submenus: • Display sub menu to change: Brightness day Brightness night Key light threshold •...
  • Page 388 Baler / wrapper combination VBP2160 - VBP2190 Local settings - Press the local settings pictogram in the touchscreen of the main menu. In the local settings all country and language specific settings of the terminal can be set. From the local settings there is direct access to five submenus: •...
  • Page 389 Baler / wrapper combination VBP2160 - VBP2190 Info and diagnose • Time format, set wether the time is to be managed and featured as 12 or 24-hour format. Note: This setting only effect information transmitted from the terminal to the ISOBUS. •...
  • Page 390 Baler / wrapper combination VBP2160 - VBP2190 • Status ISOBUS stop: Function ON, the ''Function-stop switch'' is pressed. Function OFF, the ''Function-stop switch'' is not pressed • ISOBUS devices, all the machines connected to the terminal and all active bus participants. •...

  • Page 391: Disposal Of The Machine

    Baler / wrapper combination VBP2160 - VBP2190 3. Disposal of the machine At the end of the machine's lifetime, the individual components have to be disposed of in a correct environmentally friendly way. Please observe the current valid national waste disposal regulations.

  • Page 392: Pto Drive Shaft

    Baler / wrapper combination VBP2160 - VBP2190 4. PTO drive shaft In some cases the length of the PTO drive shaft has to be adapted. The length of the PTO shaft depends on the distance between the tractor and machine. Protection tube Profiled tube Check length of the PTO drive shaft...

  • Page 393: Diagrams And Schemes

    Baler / wrapper combination VBP2160 - VBP2190 5. Diagrams and schemes Pneumatics Pneumatic brake [+] Hose filter Quick release couplers Brake valve Air cylinder Bleed valve Non return valve Brake cylinders Appendix...
  • Page 394 Baler / wrapper combination VBP2160 - VBP2190 Hydraulics Hydraulic brake[+] Quick release couplers Brake cylinder Appendix...

  • Page 395: Overviews

    Baler / wrapper combination VBP2160 - VBP2190 6. Overviews Hydraulics Pick-up, OC and drop floor valve OC23 OC14 Protection cap Quick release coupler (pump) Protection cap Quick release coupler (return) Pickup cylinders Dropfloor cylinder (1 of 2) Knives cylinder OC23 Knives cylinder (OC14) Dropfloor cylinder (2 of 2) 10 :...
  • Page 396 Baler / wrapper combination VBP2160 - VBP2190 Hydraulic diagram - baler Tension cylinder Non-return valve Pressure valve Non-return valve Oil flow limiter Throttle valve Hydraulic oil filter Tractor connections Oil pressure gauge 10 : Non-return valve 11 : Throttle valve with non-return 12 : Tailgate safety valve 13 :...
  • Page 397 Baler / wrapper combination VBP2160 - VBP2190 Hydraulic components baler Tension cylinder Tailgate cylinder Loading arm 1 valve Loading arm 1 cylinder Quick release couplers Oil pressure gauge Pressure valve Tailgate safety valve Hydraulic control unit Appendix...
  • Page 398 Baler / wrapper combination VBP2160 - VBP2190 Overview rollers and scrapers Description Quantity Function Extra heavy guide roller / extra Guides the belts drive roller [+] Chopping roller Keeps the extra heavy guide roller / extra drive roller [+] (1) clean Tension roller Keeps the belts under pressure Rubber drive roller...
  • Page 399 Baler / wrapper combination VBP2160 - VBP2190 Overview - film wrapper hydraulic block Table rotation (3D machines only) Film Cutter Table position Loading arm 2 upwards To open/close the tailgate Wrapping (rotating satellite and table) Appendix...
  • Page 400 Baler / wrapper combination VBP2160 - VBP2190 Hydraulic diagram - bale wrapper Hydraulic motor of the wrapping table 3D pre-stretcher cylinders Film cutter cylinders Wrapping table cylinder Loading arm 2 cylinder Baler connections Hydraulic motor of the satellite Filter Drip tank 10 : Hydraulic block Appendix...
  • Page 401 Baler / wrapper combination VBP2160 - VBP2190 Overview - film wrapper hydraulic system Film cutter cylinders Wrapping table cylinder Drip tank Loading arm 2 cylinder Hydraulic drive of the wrapping tables Hydraulic drive of the satellite Filter Hydraulic block 3D pre-stretcher cylinders Appendix...
  • Page 402 Baler / wrapper combination VBP2160 - VBP2190 Lighting circuit diagram 1/L 2/54g 3/31 4/R 5/58R 6/54 7/58L Right blinker light Right brake light Right rear light Right side light Left side light Left rear light Left brake light Left blinker light In the table below are the colour codes and the corresponding colours generally applied to the electric wiring/lines, in the diagram indicated in a rectangle.
  • Page 403 Baler / wrapper combination VBP2160 - VBP2190 Baler control box allocation chart 11 8 11 8 11 8 11 8 11 8 11 8 11 8 11 8 11 8 11 8 11 8 11 8 LA 1 LED, power motor out OK Pickup/OC Diagnostics LED, Sensor power OK...
  • Page 404 Baler / wrapper combination VBP2160 - VBP2190 In the table below are the colour codes and the corresponding colours generally applied to the electric wiring/lines, in the diagram indicated in a rectangle. Orange Black White Yellow Brown Grey Purple Green Blue Yellow/green In the table below are the digital input numbers of the LEDs and the corresponding explanation of the inputs.
  • Page 405 Baler / wrapper combination VBP2160 - VBP2190 Film wrapper control box allocation chart 18 17 23 22 Satellite motor Table 3D Valve 3D Half speed Gate Table LA 2 Table angle Cutters 10 : LED, flashlight = program OK 11 : Input LEDs 12 : Film break...
  • Page 406 Baler / wrapper combination VBP2160 - VBP2190 In the table below are the colour codes and the corresponding colours generally applied to the electric wiring/lines, in the diagram indicated in a rectangle. Orange Black White Yellow Brown Grey Purple Green Blue Yellow/green In the table below are the digital input numbers of the LEDs and the corresponding explanation of the inputs.

  • Page 407: Specimen Of The "Declaration Of Conformity

    Geldrop 03-09-2013 Didier Vallat Managing director Name and address of the person authorised to compile the technical file: Didier Vallat - KUHN-GELDROP B.V. Nuenenseweg 165 NL-5667 KP Geldrop The Netherlands In the event of the machine being re-sold, this declaration of...
  • Page 408 Société Anonyme au Capital de 2 530 000 Euros KUHN-BLANCHARD SAS - 24, route de Nantes - F - 44680 CHEMERE (FRANCE) Tél. : + 33 (0) 2 40 21 30 24 - Fax : + 33 (0) 2 40 64 80 11 Société...

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