FC703 RA* $DEAR OWNER In buying a Kuhn machine you have chosen wisely. Into it have gone years of thought, research and improvements. You will find, as have thousands of owners all over the world, that you have the best that engineering skill and actual field testing can produce.
Mower conditioner FC703 RA* $CONTENTS Dear Owner........................1 Contents ......................... 2 Identification of the machine ..................4 Front view (Working position) ......................4 Rear view (transport position) ......................4 Model identification plate........................ 5 Optional equipment ......................... 5 Safety ..........................6 Description of symbols used in this document ................
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Mower conditioner FC703 RA* Instructions for work....................43 Putting the machine into work position ..................43 Putting the machine in headland turn position ................47 Adjustments in working position ....................48 Machine use ........................... 54 Optional equipment......................56 PTO shafts ............................56 Raised skid shoes .........................
Mower conditioner FC703 RA* $IDENTIFICATION OF THE MACHINE 1. Front view (Working position) 2. Rear view (transport position) Identification of the machine...
Mower conditioner FC703 RA* 3. Model identification plate Please write below the type and serial number of the machine. This information is to be indicated to the dealer for all spare parts orders. FC703 RA* Type: Serial no.: 4. Optional equipment...
Mower conditioner FC703 RA* $SAFETY 1. Description of symbols used in this document This symbol indicates a potentially hazardous situation that if not avoided, could result in serious bodily injury. This symbol is used to identify special instructions or procedures which, if not followed strictly, could result in machinery damage.
Never let anyone operate the machine who is not trained to do so. Should you have any difficulties in understanding certain parts in this manual, please contact your KUHN dealer. Precautions to be taken before carrying out any operations on the machine...
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Mower conditioner FC703 RA* Precautions to take before using the machine Do not wear loose clothing which could become caught up in moving parts. Wear the appropriate protective clothing for the work in hand (gloves, shoes, goggles, helmet, ear-protectors, etc.).
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Mower conditioner FC703 RA* Precautions when driving on public roads Dimensions Depending on the dimensions of the machine, contact the relevant authorities to ensure that it can be legally transported on public roads. If the machine is over the maximum legal size, follow the local regulations for special transports of oversize equipment.
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Mower conditioner FC703 RA* Precautions when coupling Before attaching the machine, make sure that it cannot accidentally start moving (chock the wheels) and that the parking stand is in the right position. The machine must only be attached to the hitch points provided for this purpose.
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Mower conditioner FC703 RA* PTO shaft Use only PTO shafts supplied with the machine or recommended by the manufacturer. The protective shield of the tractor PTO stub, the PTO shaft guards and the protective covering of the machine input shaft must always be in place and in good condition.
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Mower conditioner FC703 RA* Precautions during manoeuvres When moving the machine from the transport position to the working position and vice versa, make sure that nobody is within the machine pivoting area. Remote controlled components Danger of crushing and shearing can exist when components are operated by hydraulic or pneumatic controls.
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Mower conditioner FC703 RA* Safety decals Safety warning decals to respect, are placed in pictorial form on various parts of the machine. They are there to warn you of potential dangers and to tell you how to avoid accidents. Always keep the safety decals clean and readable, and replace them when they are worn, damaged, missing or illegible.
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For your own safety and for correct machine operation, only use original manufacturer parts. It is strongly recommended to have your machine checked by your Kuhn dealer after each season, especially tools and their attaching hardware. Projection of stones and foreign objects For driver safety, always use a tractor equipped with a cab.
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Mower conditioner FC703 RA* Even when the machine is used in accordance with its purpose, objects may be projected. Stones and other foreign objects projected by the moving parts can travel a considerable distance. Keep all persons and animals away from the danger zone.
Mower conditioner FC703 RA* 3. Location and description of safety decals on the machine Location of safety decals Safety...
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Mower conditioner FC703 RA* Description of safety decals Operating instructions (1) The operator's manual contains all the information necessary for using the machine safely. It is imperative to read and comply with all instructions. Working on the machine (2) Before...
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Mower conditioner FC703 RA* Crushing area (5) Never operate in an area where there is a crushing risk before all moving parts have come to a complete stop. Rotating cutting tools (6) Keep away from the mower knives all the time the engine is running, the PTO drive engaged and the moving parts have not come to a complete stop.
FC703 RA* 4. Road safety equipment and recommendations The road safety equipment is mounted in the factory or by your authorized Kuhn dealer according to current safety regulations. The device is composed of: - A signalling panel (1). - 2 signalling lights (2).
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Mower conditioner FC703 RA* Right mowing unit Left mowing unit Transport hook Transport lock Crank Side guard Side gearbox Carrying frame Safety cover 10 : Grease pump 11 : Oil tank Machine specifications...
Mower conditioner FC703 RA* 2. Technical specifications Tractor type Tractor with reverse drive Attachment type 3 point, Category 3 Number of discs 2 X 9 Working width 7.00 m (23’) Width in working position 7.70 m (25’3’’) Height in working position 2.00 m (6’7")
Mower conditioner FC703 RA* $PUTTING INTO SERVICE 1. Description of control elements The machine is fitted with the following components: - A crank for operating cutterbar locks. - Control box. The control box must be kept switched ON during work (little power consumption).
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Mower conditioner FC703 RA* Description of the controls ON / OFF TOGGLE SWITCH. Work light toggle switch. Centralized greasing toggle switch. Flashing warning beacon (Flashing warning beacon not supplied with the machine). Putting into service...
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Mower conditioner FC703 RA* Positioning and parking The control box must be easily accessible from the tractor cab. Control box mounting Fit control box using: - 4 screws diameter D = 5.2 mm (0.2’’) and with a hole to hole distance of A = 50 mm (1.96’’) and B = 127 mm (5’’).
Mower conditioner FC703 RA* 2. Coupling and uncoupling The machine adapts to tractors fitted with a 3 point linkage category 3. Description of coupling elements hydraulic hoses pressurizing machine transport/work position cylinder (1). - 2 hydraulic hose pressurizing the machine ground pressure adjustment system (2).
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Mower conditioner FC703 RA* Preparing the tractor The tractor must used with reverse drive mode. Check that the tractor's authorized gross weight as well as its lift capacity and maximum weight per axle are not surpassed. The front axle load (1) must never, under any circumstances, be less than 20% of the tractor's unladen weight.
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Mower conditioner FC703 RA* The tractor must be equipped with: 1 double acting hydraulic valve controlling the machine transport/work position setting. - 1 double acting hydraulic valve controlling the machine ground pressure adjusment system. - 1 double acting hydraulic valve controlling the swath shield setting.
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Mower conditioner FC703 RA* Coupling the machine - Lower the tractor three-point linkage. - Position tractor lower links inside machine attachment yokes. - Position ball joints of tractor lower links in line with holes of machine lower yokes. - Insert hitch pins in yokes.
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Mower conditioner FC703 RA* Hydraulic connections The machine hydraulic suspension circuit is pressurized at the factory. - Connect hydraulic hoses (1) of transport/work cylinders to: • 1 double acting hydraulic outlet. - Connect hydraulic hoses (2) of machine ground pressure adjustment system to: •...
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Mower conditioner FC703 RA* Primary PTO shaft Make sure that the PTO shaft is correctly adjusted, to avoid premature wear and tear. The tractor PTO stub must rotate at a speed of 1000 min Separate the two half PTO shafts and connect them to the machine's input shaft and to the tractor PTO stub.
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Mower conditioner FC703 RA* Secondary PTO shafts Before adjusting, maintaining or repairing the machine, turn off ignition key and wait until all moving parts have come to a complete stop. Shear bolt The secondary PTO shafts are fitted with a shear bolt (1).
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Mower conditioner FC703 RA* Adjusting the machine Lateral adjustment of the lower links - Balance the play on either sides of the lift linkage and lock lower link stabilizers. Vertical adjustment of the levelling rods - Shorten lower link levelling rods (1) at the maximum to increase headland turn height.
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Mower conditioner FC703 RA* Uncoupling the machine From the transport position: - activate work/transport cylinder control valve in the "pivot into transport" position to release tension on the transport lock. - Activate the swath shield cylinder control valve in the swath shield opening position to unlock mowing units (a).
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Mower conditioner FC703 RA* - Lower the tractor three-point linkage to rest the machine on the ground. - Uncouple and place PTO shaft in support (1). - Disconnect and store signalling plug on holder (2). - Disconnect and store hydraulic hoses on holder (3).
Mower conditioner FC703 RA* $INSTRUCTIONS FOR TRANSPORT Before placing the machine into transport position: - Wait until the rotating parts have come to a complete stop. - Check that nobody is within the machine pivoting area. - If there is someone, make sure the person moves away.
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Mower conditioner FC703 RA* - Turn crank (1) clockwise (a) to release cutterbar interconnecting lock. Place crank in its holder: - Insert crank in ring (1). - Secure using R-clip (2). - Remove pin (1). - Fold side guard (2) upwards using handles (3).
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Mower conditioner FC703 RA* - Activate the transport/work cylinder control valve in the "pivot into transport" position. The transport lock engages automatically. Make sure that transport lock (1) is fully engaged. Instructions for transport...
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Mower conditioner FC703 RA* Place switch (1) in position (b) to stop the centralized greasing during transport. The machine is in transport position. Never engage the tractor PTO drive when the machine is in transport position. When driving on roads, avoid changing direction suddenly as it could cause: - tractor-machine unit swaying.
Mower conditioner FC703 RA* 2. Conformity with the road regulations Before driving the machine on public roads, ensure that the machine complies with current highway code regulations. - Check that the signalling panels are clean and that the lighting equipment functions before going on public roads.
Mower conditioner FC703 RA* $INSTRUCTIONS FOR WORK 1. Putting the machine into work position Before placing the machine in working position: - Check that nobody is within the machine pivoting area. - If there is someone, make sure the person moves away.
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Mower conditioner FC703 RA* The transport lock (1) is unlocked. suspension pressure must 180 bar (2610 psi). - Activate the transport/work cylinder control valve in the "lower in work" position until the 2 mowing units are fully lowered. - Keep hydraulics pressurized until the right mowing unit moves sideways agains the mowing unit.
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Mower conditioner FC703 RA* - Turn cranck counterclockwise (a) by half a turn to lock the interconnecting cutterbar lock (1). - Turn crank counterclockwise at 60° from (1) to unlock transport hook (a). - Place crank in its holder: - Insert crank in ring (1).
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Mower conditioner FC703 RA* - Activate the transport/work cylinder control valve in the "pivot into transport" position to release the right mowing unit transport hook. Check that hook is fully released. - Activate the transport/work cylinder control valve in the "pivot into work" position until cylinder reaches travel end.
Mower conditioner FC703 RA* 2. Putting the machine in headland turn position Before putting the machine into headland turn position: - Check that nobody is within the machine pivoting area. - If there is someone, make sure the person moves away.
Mower conditioner FC703 RA* 3. Adjustments in working position Cutting height The desired cutting height is obtained directly by adjusting the top link length. The height can be adjusted between 30 and 80 mm (1.1’’ - 3.1’’) depending on the tractors.
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Mower conditioner FC703 RA* Ground pressure To check the ground pressure: - Place the machine in working position. - Check that chassis height correct H = 600 mm (2’). - Check the pressure given on the gauge: • NORMAL operating pressure = 80 bar (1160 psi).
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Mower conditioner FC703 RA* Conditioning intensity Before carrying out any maintenance or repairs on the machine, switch off the tractor engine, remove ignition key, wait until all moving parts have come to a standstill and apply park brake. Conditioning hood...
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Mower conditioner FC703 RA* Conveyor belt speed adjustment Adjust conveyor speed using thumbwheel. Minimum speed: 1 Maximum speed: 10 Before adjusting, maintaining or repairing the machine, turn off ignition key and wait until all moving parts have come to a...
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Mower conditioner FC703 RA* Centralized greasing The greasing system is factory set for being activated every 30 minutes over a time period of 2 minutes. The control device enables making the following adjustments: - Increase or reduce the greasing time (minute).
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Mower conditioner FC703 RA* The warning light is on during greasing time. Press button (1) to carry out the following tasks: - Check the good functioning of the centralized greasing. - Make a greasing cycle by hand. Instructions for work...
Mower conditioner FC703 RA* 4. Machine use Before mowing and to reduce risks of projections, lower side guards. Keep all persons and animals away from the machine danger zone. Never lean or step on the protection cover. Before the machine engages the crop:...
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Mower conditioner FC703 RA* - Configuration for use in single swath. Groundspeed Adapt the forward speed to the working conditions. Management of the centralized greasing system Check that the centralized greasing is functioning during work: Switch in position (a). Instructions for work...
Mower conditioner FC703 RA* $OPTIONAL EQUIPMENT 1. PTO shafts Part no. 4600661 A specific yoke is available as option for tractors equipped with a 1 3/4’’ - 6 spline pto stub. Part no. 4600660 A specific yoke is available as option for tractors equipped with a 1 3/4’’...
Mower conditioner FC703 RA* $MAINTENANCE AND STORAGE Before leaving tractor before adjusting, maintaining repairing machine, disengage the PTO drive, turn off the engine, remove ignition key and wait until all moving parts have come to a complete stop and apply park brake.
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Mower conditioner FC703 RA* Every 200 After the first Every 100 hours or at 10 hours of Every 2 years hours the end of the season Maintenance Check: - Conveyor belt tension. - Hydraulic tank oil level. - Mowing unit alignment.
Mower conditioner FC703 RA* 2. Cleaning the machine Regularly clean the build up between the conditioning hood and the support tube. 3. Lubrication Clean grease zerks before greasing. Lubricate with SHELL multi-purpose grease grade NLGI 2. PTO shafts Place the machine in working position.
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Mower conditioner FC703 RA* Draining: Cutterbars Before draining oil, operate the machine for a few minutes so that the oil warms up. The cutterbar is lubricated with 2.5 L (0.66 US gal) of SHELL SPIRAX A extreme-pressure gear oil with viscosity grade SAE 80W90 and API grade GL5.
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Mower conditioner FC703 RA* Angle gearboxes Before draining oil, operate the machine for a few minutes so that the oil warms up. The angle gearbox is lubricated with 1.2 L (0.31 US gal) of SHELL SPIRAX A extreme-pressure oil for mechanical transmissions with viscosity grade SAE 80W90 and API grade GL5.
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Mower conditioner FC703 RA* Central gearbox Before draining oil, operate the machine for a few minutes so that the oil warms up. The angle gearbox is lubricated with 4 L (1.05 US gal) of SHELL SPIRAX A extreme-pressure oil for mechanical transmissions with viscosity grade SAE 80W90 and API grade GL5.
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Mower conditioner FC703 RA* Crop flow divider Before draining oil, operate the machine for a few minutes so that the oil warms up. The angle gearbox is lubricated with 0.4 L (0.1 US gal) of SHELL SPIRAX A extreme-pressure oil for mechanical transmissions with viscosity grade SAE 80W90 and API grade GL5.
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Mower conditioner FC703 RA* The oil tank Before draining oil, operate the machine for a few minutes so that the oil warms up. The hydraulic tank is filled with 60 L (15.85 US gal)( oil type SHELL TELLUS 46 or a mineral hydraulic oil with a viscosity complying with the standard ISO 46 category HM.
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Mower conditioner FC703 RA* Centralized greasing The machine is fitted with a centralized greasing system. Lubricate with SHELL multi-purpose grease grade NLGI 2 - Position switch (1) in position (a) to energize centralized greasing. Regularly check tank grease level. The grease level must always be between maximum and minimum level.
Mower conditioner FC703 RA* 4. Maintenance Before leaving tractor before adjusting, maintaining or repairing the machine, disengage the PTO drive, turn off the engine, remove ignition key and wait until all moving parts have come to a complete stop and apply park brake.
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Mower conditioner FC703 RA* - Measure dimension (L): - If measure (L) is comprised between 1505 mm (4’11.25’’) and 1510 mm (4’11.44’’). • The conveyor is tensioned. - If measure (L) is below 1505: • Rotate shaft (1) to tension conveyor belt.
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Mower conditioner FC703 RA* Oil level - Remove filler plug (5). - Check visually oil level in tank. The oil level must be located in the maximum area. - Top up if necessary. The drive system Following all service operations on the drive system,...
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Mower conditioner FC703 RA* Mowing unit alignment Check visually that the two mowing units are in line: - L1 = L2 If the mowing units are not in line: - Adjust length L of right mowing unit rod (1) so that both mowing units are in line.
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Mower conditioner FC703 RA* Interlocking of the right mowing unit transport hook If the hook does not engage properly when placing the machine in transport position: - Increase mowing unit ground pressure 180 bar (2610 psi). - Check horizontal alignment of ball pivot (1) and righ mowing unit transport hook (2).
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Mower conditioner FC703 RA* The conditioner belts Never replace belts individually. When a belt is damaged, always replace the whole set (Part no. 83101688). The automatic tensioning device ensures correct tension throughout the belt's service life. Should the belts no longer drive, they have reached their useful service life.
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Mower conditioner FC703 RA* Checking the cutterbar oil level Periodically check the cutterbar oil level: - Place the cutterbar in horizontal position (with regards to X and Y axis). - Remove filler plug (1) and (2) as well as their seals.
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Mower conditioner FC703 RA* Inspection of knives and securing elements Immediately replace worn or damaged parts with genuine KUHN parts. Knives Inspect systematically all knives before the machine is operated to: - guarantee the cutting quality. - guarantee safety in use.
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Mower conditioner FC703 RA* Fixing elements Check the fixing elements: - After hitting an obstacle. - When replacing knives. - At the beginning of each season. The fixing bolts should be changed in the following cases (2): - When there is visible warping.
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Mower conditioner FC703 RA* Knife replacement Before carrying out any maintenance or repairs on the machine, switch off the tractor engine, remove ignition key, wait until all moving parts have come to a standstill and apply park brake. Replace knife lock-nuts and bolts when they have been removed 5 times.
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Mower conditioner FC703 RA* Pivot special tool downwards to free spring plate from screw head. Knives can be turned over on the same disc to use the other cutting edge or replaced. On each knife, an arrow indicates the disc's direction of rotation.
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Mower conditioner FC703 RA* After replacing the last knife, check that the tool has been removed and put away. Disc replacement - The machine is in parking position. - Position 4 blocks between ground and cutterbar. - Place a wooden wegde (2) between two discs to stop them from moving.
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Mower conditioner FC703 RA* - Remove the 2 screws (1) and their spring washers. - Remove the disc (2). - When remounting: - Position their largest diameters at right angles to each other. - Position conical centre of spring washer at the top.
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Mower conditioner FC703 RA* Spring plate replacement - Remove the disc. Refer to "Disk replacement" section. - Remove spring plate (1). Spring plate Part no. K6801090. - Refit the disc. Refer to "Disk replacement" section. Outer and inner cones In parking position.
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Mower conditioner FC703 RA* Replace: Hydraulic tank filter cartridge - Loosen the 4 self-locking screws (1). - Remove filter upper plate (2). - Take hold of spring (3). - Replace filter (4). Part no. 82340002. - Reassemble the unit. Clean...
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Mower conditioner FC703 RA* - Remove bolt (1) and nut (2). - Rotate pin (1) to loosen belt tension. - Clean belt inside (a). - Tighten the conveyor. Maintenance and storage...
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Mower conditioner FC703 RA* - Reinstall rollers (3). - Reinstall bolts (1) and nuts (2). - Reinstall caps (1). Repeat procedure on the second belt. Maintenance and storage...
Mower conditioner FC703 RA* 5. Storage At the end of each season - Clean the machine thoroughly. - Drain all gearboxes and cutterbar and refill with new oil: See section ’’Lubrication’’. - Touch up paint if necessary. - Put the machine under cover in a dry place.
Mower conditioner FC703 RA* $TROUBLE SHOOTING GUIDE Problem Cause Remedy Dull or broken knives. Replace knives. Make sure the arrow on the Uneven stubble. Knives not installed correctly. knife upper face is pointing in the disc's direction of rotation. Too low PTO speed (rotational Increase speed to 1000 min frequency).
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Mower conditioner FC703 RA* Belts slip. Retension belts. Badly shaped windrows. Too low PTO speed (rotational Increase speed to 1000 min frequency). The control box does not come Find the origin of the short The thermal fuse is triggered. on and controls no functions.
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