V2 FORTECO 2500-I Manual
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V2 FORTECO 2500-I Manual

230v electro-mechanical irreversible rack actuator for sliding gates up to 2500 kg
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FORTECO 2500-I
ATTUATORE ELETTROMECCANICO 230V IRREVERSIBILE A
I
CREMAGLIERA PER CANCELLI SCORREVOLI FINO A 2500 KG
DI PESO
230V ELECTRO-MECHANICAL IRREVERSIBLE RACK
GB
ACTUATOR FOR SLIDING GATES UP TO 2500 KG
OPERATEUR ELECTROMECANIQUE 230V IRREVERSIBLE A
F
CREMAILLERE POUR PORTAILS COULISSANTS JUSQU'A
2500 KG DE POIDS
MOTOR ELECTROMECANICO 230V IRREVERSIBLES A
E
CREMALLERA PARA PUERTAS CORREDERAS HASTA 2500 KG
DE PESO
V2 S.p.A.
Corso Principi di Piemonte, 65/67
12035 RACCONIGI (CN) ITALY
tel. +39 01 72 81 24 11 - fax +39 01 72 84 050
info@v2home.com - www.v2home.com
IL n. 372-1
EDIZ. 30/07/2013

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  • Page 1 IL n. 372-1 tel. +39 01 72 81 24 11 - fax +39 01 72 84 050 EDIZ. 30/07/2013 info@v2home.com - www.v2home.com FORTECO 2500-I ATTUATORE ELETTROMECCANICO 230V IRREVERSIBILE A CREMAGLIERA PER CANCELLI SCORREVOLI FINO A 2500 KG DI PESO 230V ELECTRO-MECHANICAL IRREVERSIBLE RACK...

  • Page 3: Table Of Contents

    INDEX 1 - GENERAL SAFETY INFORMATION ............................38 1.1 - PRELIMINARY CHECKS AND IDENTIFICATION OF THE TYPE TO BE USED..............39 1.2 - TECHNICAL ASSISTANCE SERVICE ..........................40 1.3 - EC DECLARATION OF INCORPORATION FOR PARTLY COMPLETED MACHINERY ............40 2 - TECHNICAL DATA................................41 3 - INSTALLATION OF THE MOTOR ............................42 3.1 - POSITIONING OF THE MOTOR ..........................42 3.2 - MOUNTING THE RACK............................44...

  • Page 4: General Safety Information

    • In the event of interventions on automatic or differential breakers or fuses, it is essential that faults be identified and resolved prior to resetting. In the case of faults that cannot be resolved using the information to be found in this manual, consult the V2 customer assistance service.

  • Page 5: Preliminary Checks And Identification Of The Type To Be Used

    1.1 - PRELIMINARY CHECKS AND IDENTIFICATION OF THE TYPE TO BE USED The automation device should not be used until installation, as specified in “Testing and start-up”, has been performed. It should be remembered that the device does not compensate for defects caused by improper installation, or poor maintenance, thus, prior to proceeding with installation, ensure that the structure is suitable and meets current standards and, if necessary, perform any structural modifications aimed at the implementation of safety gaps and the protection or segregation of all crushing, shearing and transit zones, and verify that:...

  • Page 6: Technical Assistance Service

    1.3 - EC DECLARATION OF INCORPORATION FOR PARTLY COMPLETED MACHINERY (DIRECTIVE 2006/42/EC, ANNEX II-B) The manufacturer V2 S.p.A., headquarters in Corso Principi di Piemonte 65, 12035, Racconigi (CN), Italy Under its sole responsibility hereby declares that: the partly completed machinery model(s):...

  • Page 7: Technical Data

    2 - TECHNICAL DATA Gate maximum weight 2500 Kg Power supply 230VAC / 50Hz Maximum power 650 W Idling current 0,5 A Full load current 3,7 A Gate speed 0,06 ÷ 0,25 m/s Maximum thrust 1660 N Duty cycle Pinion M4 - Z18 Working temperature -20°C ÷...

  • Page 8: Installation Of The Motor

    3 - INSTALLATION OF THE MOTOR PREPARATORY STEPS CAREFULLY OBSERVE EUROPEAN REGULATIONS EN12445 AND EN12453 (WHICH REPLACE UNI 8612). Always check the following: • Your gate should have a strong and suitable build; no wickets should be present on the sliding gate. •...
  • Page 9 4. Pour the concrete and position the anchoring plate WARNING: check that the plate be on a perfectly levelled surface and parallel to the gate 5. Wait for the complete setting of the concrete 6. Unscrew the bolts fixing the base to the clamps and put the motor on the plate 7.

  • Page 10: Mounting The Rack

    3.2 - MOUNTING THE RACK Release the motor and turn the gate completely open. Fix all the rack elements to the gate, making sure that they stand at the same height than the motor pinion. The rack MUST BE positioned 1 or 2 mm over the pinion of the motor all the gate length. WARNING: If the gate is very heavy we suggest to use an M4 22x22 rack (code.

  • Page 11: Installing The Magnetic Limit Switches

    3.4 - INSTALLING THE MAGNETIC LIMIT SWITCHES Install the supplied magnet holder on the rack in a way that, in the opening and closing limit positions, the magnet be positioned next to the magnetic sensor behind the hood (as near as possible to the hood). The supplied magnets have been colored differently in order to be distinguished from each other: BLUE MAGNET = RIGHT LIMIT SWITCH (DX) RED MAGNET = LEFT LIMIT SWITCH (SX)

  • Page 12: Motor Overriding System

    3.5 - MOTOR OVERRIDING SYSTEM In case of absence of current, the gate can be released by operating on the motor: 1. Open the hatch of the lock J in front of the motor 2. Insert the key K in the lock and turn clockwise to open the hatch of the release on the side 3.

  • Page 13: Control Unit

    4 - CONTROL UNIT 4.2 - FLASHING LIGHT PD20 control unit provides for a 230V - 40W Flashing light equipped with intermittence inside. PD20 is provided with a display that, not only makes programming simple, but also allows a continuous monitoring of Connect Flashing light cables to terminals B1 and B2 of the the input statuses;...

  • Page 14: Photocells

    4.4 - PHOTOCELLS 4.5 - SAFETY RIBBONS The control unit considers two kinds of photocells, depending on The control unit considers two kinds of safety ribbons, the terminal to which they are connected: depending on the terminal to which they are connected: •...

  • Page 15: Stop

    4.6 - STOP In all modes, inputs must be connected to devices having normally open contacts. For a better safety, you can fit a stop switch that will cause the immediate gate stop when activated. This switch must have a Connect cables of device controlling the first input between normally close contact that will get open in case of operation.

  • Page 16: Plug In Receiver

    PD20 allows the connection to V2 optional modules. Refer to V2 catalogue or to the technical sheets to see which WARNING: it is necessary to turn off the control unit optional modules with ADI interface are available for this control power before doing the operations mentioned here below.

  • Page 17: Electrical Connection

    4.11 - ELECTRICAL CONNECTION PHASE Power phase 230 VAC 24VAC supply for photocells and other accessories NEUTRAL Neutral 230 VAC Accessory power common (-) B1-B2 Flashing light 230VAC - 40W 24VAC supply - photocell/optical edge TX for functional Test B3-B4 Courtesy light Antenna shield Open command for connecting traditional devices...

  • Page 18: Control Panel

    5 - CONTROL PANEL 5.2 - USE OF THE KEYS FOR PROGRAMMING The control unit functions and times are programmed by means 5.1 - DISPLAY of a special configuration menu, which can be accessed and When power is on, the control unit checks that display correctly explored by using the 3 keys, , i and OK, located on the side operates by switching on all segments for 1.5 sec.

  • Page 19: Accessing The Control Unit Settings

    6 - ACCESSING THE CONTROL • Times being more than 10 minutes will be viewed as follows: UNIT SETTINGS 1. Press and hold the OK key until the display shows the menu desired each time you press key, current time value increases of half a 2.

  • Page 20: Quick Configuration

    7 - QUICK CONFIGURATION This paragraph concerns a quick procedure to set the control unit and set it at work immediately. We recommend following these instructions, in order to check quickly the correct operation of control unit, motor and accessories, and then changing the configuration in case of any non-satisfactory parameter. 1.

  • Page 21: Self-Learning Of Working Times

    9 - SELF-LEARNING OF WORKING TIMES This menu allows the automatic learning of the times necessary to open and close the gate. During this phase, the control unit memorizes also the forces necessary to open and close the gate: these values will be activated by using the obstacle sensor.

  • Page 22: Operation Of Obstacle Sensor

    NOTE: at this stage with the keys Consult these menus only as directed by V2 Technical Support. 4. Press the OK button: the control unit exits programming and the display shows the control panel 5.

  • Page 23: Reading Of Cycle Counter

    12 - READING OF CYCLE COUNTER PD20 control unit counts the completed opening cycles of the gate and, if requested, it shows that service is required after a fixed number of cycles. There are two counters available: • A totalizing counter for completed opening cycles thatcannot be zeroed (option tot of item Cont) •...

  • Page 24: Programming The Control Unit

    13 - PROGRAMMING THE CONTROL UNIT The configuration menu -PrG consists in a list of configurable items; the display shows the selected item. By pressing i, you will pass to the next item; by pressing , you will return to the previous item. By pressing OK, you can view the current value of selected item and possibly change it.
  • Page 25 Different closing pre-flashing time If this parameter has a value assigned to it, the control unit will activate pre-flashing prior to closure for the length of time set in this menu (while keeping the time set in the t.PrE menu for opening). If no is selected, the pre-flashing time set in the t.PrE menu is used during opening and closing.
  • Page 26 Brake Function When a sliding motor is used with a very heavy gate, because of the inertia, the gate does not block immediately when stopped and its motion can last for another 10 cm, compromising the working of the safety devices. This menu allows enabling the brake function thanks to which it is possible to block immediately the gate after a control or the intervention of a safety device.
  • Page 27 Slow Down in Closing This menu allows regulating the percentage of the ride/drive that is carried out at reduced speed during the last closing stretch. Start command during the opening phase This menu allows fixing the control unit conduct in case it receives a Start command during the opening phase.
  • Page 28 Pedestrian Start during the partial opening phase This menu allows fixing the control unit conduct in case it receives a Pedestrian Start command during the partial opening phase. PAUS the gate stops and goes to pause ChiU the gate immediately starts closing the gate goes on with the opening phase (command is ignored) WARNING: a Start command in any phase of partial opening will cause the total opening;...
  • Page 29 Courtesy lights This menu allows setting the automatic operating of the courtesy lights during the opening cycle of the gate. NOTE: If the output is used to drive a flashing light (with internal flasher) select CiCL. t.LUC the relay is enabled at the receiving of a control of start or pedestrian start; choosing this option, a submenu is entered - it allows to set the length of the activation of the relay from 0.0”...
  • Page 30 Start input function This menu allows selecting input operation modes (see paragraph “Activation inputs”): StAn Start and Pedestrian Start input standard operation, according to menu setups. Start inputs from terminal board are disabled. Radio inputs operate in standard mode. AP.CH Start impulse always controls the opening phase, Pedestrian Start always controls the closing phase.
  • Page 31 Otherwise, it will stand still and the flashing light will stay onfor 5 sec. The whole test cycle lasts less than one second. WARNING: V2 suggests to keep activated the test of the photocells in order to grant a higher safety of the system.
  • Page 32 Test enabled for conductive rubber safety edges Foto Test enabled for optical safety edges WARNING: V2 suggests to keep activated the test of the photocells in order to grant a higher safety of the system. Enabling the ADI device This menu makes it possible to enable operation of the device connected to the ADI connector.

  • Page 33: Operation Defects

    Change the end of stroke sensor or the broken wiring. If the error persists send the control unit to V2 S.p.A. for repair.

  • Page 34: Function Table

    13.2 - FUNCTION TABLE MEMO DISPLAY DATA DESCRIPTION DEFAULT DATA dX / SX Gate direction (the direction you see from the inside) P.APP 0 ÷ 100 Partial opening t.PrE 0.5" ÷ 1.0' Advance blinking time 1.0" - Advance blinking disabled (corresponds to a value of 0) t.PCh 0.5"...
  • Page 35 MEMO DISPLAY DATA DESCRIPTION DEFAULT DATA Auxiliary channel - Timed function (from 0 to 20’) biSt - Bistable operation - Monostable operation LP.PA no/Si Flashing unit paused St.rt Start inputs StAn StAn - Standard operation - Inputs from terminal board disabled AP.CH - Separate opening and closing commands PrES...

  • Page 36: Testing And Start-Up

    V2 recommends the application of the following technical The recommended interval between each maintenance standards: operation is six months, the checks involved should at least •...
  • Page 37 Are you satisfied? Should you wish to add another automation device to your home, contact the same installer and ask for a V2 SpA product: we guarantee you the most advanced products on the market and maximum compatibility with existing automation devices.

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