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Rockwell Automation Reliance electric GV3000/SE Manual

Ac drive controlnet network communication option board
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GV3000/SE AC Drive
ControlNet Network Communication
Option Board
M/N 2CN3000
Instruction Manual
D2-3390-2

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  • Page 1 GV3000/SE AC Drive ControlNet Network Communication Option Board M/N 2CN3000 Instruction Manual D2-3390-2...
  • Page 2 Erratic machine operation and damage to, or destruction of, equipment can result if this procedure is not followed. Failure to observe this precaution can result in bodily injury. Trademarks not belonging to Rockwell Automation are property of their respective companies. ControlNet is a trademark of ControlNet International, Ltd.

  • Page 3: Table Of Contents

    ONTENTS Chapter 1 Introduction About the ControlNet Network Communication Option Board......1-1 Where to Find Additional Information .............. 1-3 Getting Assistance from Reliance Electric............1-3 Chapter 2 Installation Installing the ControlNet Option Board in 1 to 5 HP @ 460 VAC Drives.... 2-4 Installing the ControlNet Option Board in 7.5 to 10 HP @ 460 VAC Drives ..
  • Page 4 4.3.4 Using the Drive Parameters Data (N10:X)..........4-9 4.3.5 Using the Drive Display Data (N11:X) ...........4-9 4.3.6 Using the Drive Reference and Feedback Data (N12:X).....4-10 4.3.7 Using the Write Status File (N20:X) to Troubleshoot a Drive Parameter Write Command ..............4-10 Chapter 5 Configuring ControlLogix Applications Chapter 6 Configuring SLC500 Applications...
  • Page 5 List of Figures Figure 1.1 – ControlNet Network Communication Option Board ......1-2 Figure 2.1 – DC Bus Voltage Terminals (1 to 5 HP @ 460 VAC) ......2-5 Figure 2.2 – 1 to 5 HP @ 460 VAC GV3000/SE Drive ..........2-6 Figure 2.3 –...
  • Page 6 Figure 5.17 – RSLogix: Attention Symbol ..............5-9 Figure 5.18 – RSNetWorx for ControlNet Screen ...........5-10 Figure 6.1 – Network Configuration: Connection Properties........6-2 Figure 6.2 – Channel Configuration: Chan 0-System ..........6-3 Figure 6.3 – Controller Properties: Controller Communications........6-4 Figure 6.4 – 1747-KFC15 Set Up................6-4 Figure 6.5 –...
  • Page 7 List of Tables Table 2.1 – Locating the Appropriate Installation Procedure........2-1 Table 2.2 – Model Numbers for 1 to 5 HP @ 460 VAC Drives........2-4 Table 2.3 – Model Numbers for 1 to 20 HP @230 VAC Drives ........ 2-12 Table 2.4 –...
  • Page 8 GV3000/SE AC Drive ControlNet Network Communication Option Board...

  • Page 9: Introduction

    HAPTER Introduction This manual describes the GV3000/SE™ ControlNet™ Network Communication Option Board (M/N 2CN3000). This board lets you operate and monitor a GV3000/SE drive over the ControlNet network. For normal operation, the GV3000/SE drive can be completely controlled using the Network Option board.

  • Page 10: Figure 1.1 - Controlnet Network Communication Option Board

    Ribbon Connector to Regulator Board LEDs ControlNet Network RS-232 Connector Access Port ControlNet Network Connectors Figure 1.1 – ControlNet Network Communication Option Board GV3000/SE AC Drive ControlNet Network Communication Option Board...

  • Page 11: Where To Find Additional Information

    1.2 Where to Find Additional Information You must be familiar with all the instruction manuals that describe your system configuration. These manuals can include: • GV3000/SE AC General Purpose (Volts/Hertz) and Vector Duty Drive Software Start-Up and Reference Manual (D2-3359) •...
  • Page 12 GV3000/SE AC Drive ControlNet Network Communication Option Board...

  • Page 13: Installation

    HAPTER Installation Contact Reliance if the drive installation must be in compliance with the European Community Electromagnetic Compatibility Standards. The ControlNet option board installation procedure differs depending on the drive type. Use table 2.1 to locate the appropriate procedure for your drive. Table 2.1 –...
  • Page 14 Table 2.1 – Locating the Appropriate Installation Procedure Rating GV3000/SE Model Number Use the Procedure in Section … 15 HP 15V41xx 15V42xx 20 HP 20V21xx 20V22xx 20 HP 20V41xx 20V42xx 25 HP 25G41xx 25G42xx 25V41xx 25V42xx 30 HP 30V20xx 30 HP 30V41xx 30V42xx 40 HP...
  • Page 15 Table 2.1 – Locating the Appropriate Installation Procedure Rating GV3000/SE Model Number Use the Procedure in Section … 200 HP 200V41xx 250 HP 250V41xx 300 HP 300V41xx 350 HP 350V41xx 400 HP 400V41xx 2 to 15 Amp 31ER40xx 31ET40xx 38ER40xx 38ET40xx 55ER40xx 55ET40xx...

  • Page 16: Table 2.2 - Model Numbers For 1 To 5 Hp @ 460 Vac Drives

    2.1 Installing the ControlNet Option Board in 1 to 5 HP @ 460 VAC Drives ATTENTION: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding.

  • Page 17: Figure 2.1 - Dc Bus Voltage Terminals (1 To 5 Hp @ 460 Vac)

    Step 1. Shut Down the Drive Step 1.1 Disconnect, lock out, and tag all incoming power to the drive. Step 1.2 Wait five minutes for the DC bus capacitors to discharge. Step 1.3 Remove the cover by loosening the four cover screws. Important: Read and understand the warning labels on the inside of the drive before proceeding.

  • Page 18: Figure 2.2 - 1 To 5 Hp @ 460 Vac Gv3000/Se Drive

    Step 4. Install the ControlNet Option Board in the Keypad Bracket Refer to figure 2.2 for component locations. Top View ControlNet Option Board Regulator Board Current Feedback Board Front View Side View Figure 2.2 – 1 to 5 HP @ 460 VAC GV3000/SE Drive Step 4.1 Remove the ControlNet option board from its anti-static wrapper.
  • Page 19 Step 4.6 Fasten the left side of the ControlNet option board to the keypad bracket using the two plastic rivets. Step 5. Reinstall the Keypad Bracket in the Drive Step 5.1 Reconnect the internal fan assembly power connector (CONN7) to the drive.
  • Page 20 2.2 Installing the ControlNet Option Board in 7.5 to 10 HP @ 460 VAC Drives ATTENTION: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding.

  • Page 21: Figure 2.3 - Dc Bus Voltage Terminals (7.5 To 10 Hp)

    Step 2. Verify that the DC Bus Capacitors are Discharged Step 2.1 Use a voltmeter to verify that there is no voltage at the drive’s AC input power terminals (R/L1, S/L2, T/L3). Step 2.2 Ensure that the DC bus capacitors are discharged. To check DC bus potential: a.

  • Page 22: Figure 2.4 - 7.5 To 10 Hp @ 460 Vac Gv3000/Se Drive

    Step 4. Install the ControlNet Option Board in the Keypad Bracket Refer to figure 2.4 for component locations. Top View Current Feedback Board Network Option Board Regulator Board Front View Side View Figure 2.4 – 7.5 to 10 HP @ 460 VAC GV3000/SE Drive Step 4.1 Remove the ControlNet option board from its anti-static wrapper.
  • Page 23 Step 4.6 Fasten the left side of the ControlNet option board to the keypad bracket using the two plastic rivets. Step 4.7 Reconnect the keypad bracket to the keypad support bracket by inserting the mounting tabs into the slots in the support bracket and tightening the thumb screw.

  • Page 24: Table 2.3 - Model Numbers For 1 To 20 Hp @230 Vac Drives

    2.3 Installing the ControlNet Option Board in 1 to 20 HP @ 230 VAC Drives ATTENTION: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding.

  • Page 25: Figure 2.5 - Dc Bus Voltage Terminals (1 To 20 Hp @ 230 Vac)

    Step 1. Shut Down the Drive Step 1.1 Disconnect, lock out, and tag all incoming power to the drive. Step 1.2 Wait five minutes for the DC bus capacitors to discharge. Step 1.3 Remove the cover by loosening the four cover screws. Important: Read and understand the warning labels on the inside of the drive before proceeding.

  • Page 26: Figure 2.6 - 1 To 20 Hp @ 230 Vac Gv3000/Se Drive

    Step 4. Install the ControlNet Option Board in the Keypad Bracket Refer to figure 2.6 for component locations. Step 4.1 Remove the ControlNet option board from its anti-static wrapper. Step 4.2 Align the key on the connector of the ControlNet option board ribbon cable with the key on the Regulator board connector.
  • Page 27 Step 5. Reinstall the Keypad Bracket in the Drive Step 5.1 Place the keypad support bracket back into position. Use a magnetic screwdriver to fasten it to the heatsink with the screws removed earlier. Step 5.2 Realign the 26-conductor ribbon cable connector with the connector inside the slot in the keypad support bracket.

  • Page 28: Table 2.4 - Model Numbers For 30 To 100 Hp @ 230 Vac And

    2.4 Installing the ControlNet Option Board in 30 to 100 HP @ 230 VAC and 75 to 200 HP@460 VAC Drives ATTENTION: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding.

  • Page 29: Figure 2.7 - Dc Bus Voltage Terminals

    Step 1. Shut Down the Drive Step 1.1 Disconnect, lock out, and tag all incoming power to the drive. Step 1.2 Wait five minutes for the DC bus capacitors to discharge. Step 2. Verify that the DC Bus Capacitors are Discharged Step 2.1 Use a voltmeter to verify that there is no voltage at the drive’s AC input power terminals (R/L1, S/L2, T/L3).

  • Page 30: Figure 2.8 - Location Of Terminal Cover And Regulator Board Cover In 75 To 200 Hp (460 Vac) And 30 To 100 Hp (230 Vac) Drives

    Figure 2.8 – Location of Terminal Cover and Regulator Board Cover in 75 to 200 HP (460 VAC) and 30 to 100 HP (230 VAC) Drives Step 3.2 Record connections to the Regulator board terminal strip if they must be disconnected to remove the keypad bracket.

  • Page 31: Figure 2.9 - Regulator Board's Connections To Option Board, Keypad

    Regulator Board Front Ribbon Cable Ribbon Cable Connecting Connecting Regulator Board and Regulator Board and Option Board Base Board Top View Network To Base Board Option Board Back Side of Metal Screw Regulator Board Insulator Ribbon Cable Connector to Connect Base Board Ribbon Cable Connector to...
  • Page 32 Step 4.6 Fasten the left side of the ControlNet option board to the keypad bracket using the two plastic rivets. Step 5. Reinstall the Keypad Bracket in the Drive Step 5.1 Align the Regulator board ribbon cable connector with the connector to the Base board.

  • Page 33: Installing The Controlnet Option Board In 15 To 25 Hp And 25 To 60 Hp @ 460 Vac Drives

    2.5 Installing the ControlNet Option Board in 15 to 25 HP and 25 to 60 HP @ 460 VAC Drives ATTENTION: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding.

  • Page 34: Figure 2.10 - Dc Bus Voltage Terminals (15 To 25 Hp @ 460 Vac)

    Step 1. Shut Down the Drive Step 1.1 Disconnect, lock out, and tag all incoming power to the drive. Step 1.2 Wait five minutes for the DC bus capacitors to discharge. Step 1.3 Remove the cover by loosening the four cover screws. Important: Read and understand the warning labels on the inside of the drive before proceeding.

  • Page 35: Figure 2.11 - Dc Bus Voltage Terminals (25 To 60 Hp @ 460 Vac)

    DC Bus Volts Input Wiring – R/L1 S/L2 T/L3 Figure 2.11 – DC Bus Voltage Terminals (25 to 60 HP @ 460 VAC) Step 3. Remove the Keypad Bracket from the Drive Step 3.1 Record connections to the Regulator board terminal strip if they must be disconnected to remove the keypad bracket.

  • Page 36: Figure 2.12 - Gv3000/Se Drive (15 To 25 And 25 To 60 Hp @ 460 Vac)

    Top View Top View Network Option Board Network Option Board Regulator Board Regulator Board Front View Front View 25 to 60 HP @ 460 VAC 15 to 25 HP @ 460 VAC Figure 2.12 – GV3000/SE Drive (15 to 25 and 25 to 60 HP @ 460 VAC) Step 4.
  • Page 37 Step 5. Reinstall the Keypad Bracket in the Drive Step 5.7 Reconnect the keypad bracket to the keypad support bracket by inserting the mounting tabs into the slots in the support bracket and tightening the thumb screw. Step 5.8 Route the Network Drop Cable through the left-most opening at the bottom of the drive.
  • Page 38 2.6 Installing the ControlNet Option Board in 50 to 100 HP and 100 to 150 HP @ 460 VAC Drives ATTENTION: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding.

  • Page 39: Figure 2.13 - 50 To 100 Hp Drive Components And Locations

    Step 2. Verify that the DC Bus Capacitors are Discharged Step 2.1 Use a voltmeter to verify that there is no voltage at the drive’s AC input power terminals (1L1, 1L2, 1L3). Step 2.2 Ensure that the DC bus capacitors are discharged. To check DC bus potential: a.
  • Page 40 Step 3.4 Use a magnetic screwdriver to remove the four screws and lock washers that fasten the keypad bracket to the hinged mounting panel. Hold the keypad bracket as you remove the screws. Step 4. Install the ControlNet Option Board in the Keypad Bracket Refer to figure 2.13 (50 to 100 HP drives) or 2.13 (100 to 150 HP drives) for component locations.

  • Page 41: Figure 2.14 - 100 To 150 Hp Drive Components And Locations

    Power Module Interface Board Fuses (-) (+) DC Bus Measuring Points Regulator Panel DC bus measuring points are behind the Regulator Panel on the Power Module Power Module Interface Interface Board board. Keypad Regulator Board Power Module Interface Board Figure 2.14 – 100 to 150 HP Drive Components and Locations Step 5.
  • Page 42 Step 5.3 100 to 150 HP drives only: Align the Power Module Interface board on the eight plastic standoffs on the back of the mounting panel. Carefully press it into place. Make sure that good contact has been made with the two grounding standoffs.
  • Page 43 2.7 Installing the ControlNet Option Board in 200 to 400 HP @ 460 VAC Drives ATTENTION: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding.

  • Page 44: Figure 2.15 - Gv3000/Se Drive (200 To 400 Hp)

    Step 2.5 Ensure that the DC bus capacitors are discharged. To check DC bus potential: a. Stand on a non-conductive surface and wear insulated gloves. (600 V) b. Use a voltmeter to check the DC bus potential at the Voltmeter Test Points on the Power Module Interface board.
  • Page 45 ″ nuts. Metal nuts must be used Step 4.3 Fasten the board to the drive with four ⁄ for proper grounding of the ControlNet option board. Step 4.4 Connect the brown wire to terminal 1 of the 2-connector terminal strip. Connect the white wire to terminal 2.

  • Page 46: Installing The Controlnet Option Board In 2 To 43 Amp Gv3000/Se Bookshelf Drives

    2.8 Installing the ControlNet Option Board in 2 to 43 Amp GV3000/SE Bookshelf Drives ATTENTION: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding.
  • Page 47 Unless otherwise indicated, keep all hardware that is removed. You will need it for reassembly. This includes screws, lock washers, and rivets. Important: Read and understand the warning labels on the outside of the drive before proceeding. Step 1. Shut Down the Drive Step 1.1 Disconnect, lock out, and tag all incoming power to the drive.

  • Page 48: Figure 2.16 - 2 To 15 Amp Gv3000/Se Bookshelf Drives

    Cover Screw Breakout Panel AC Input Power Terminals (L1, L2, L3) DC Bus Measuring Points (-)45, (+)47 Figure 2.16 – 2 to 15 Amp GV3000/SE Bookshelf Drives 2-36 GV3000/SE AC Drive ControlNet Network Communication Option Board...

  • Page 49: Figure 2.17 - 24 To 30 Amp Gv3000/Se Bookshelf Drives

    Cover Screw Front Panel Screws Breakout Panel Figure 2.17 – 24 to 30 Amp GV3000/SE Bookshelf Drives 2-37 Installation...

  • Page 50: Figure 2.18 - 43 Amp Gv3000/Se Bookshelf Drives

    Cover Screw Front Panel *AC Input Power Screws Terminals Breakout Panel (L1, L2, L3) 45 47 48 U V W *Terminals are located PE L1 L2 L3 behind the cover and front panel. 28-31 *DC Bus Measuring Points (-)45, (+)47 Figure 2.18 –...

  • Page 51: Figure 2.19 - 24 To 30 Amp Gv3000/Se Bookshelf Drive

    Keypad/Display Cable Connector Regulator Board Regulator Board Ribbon Cable AC Input Power Terminals (L1, L2, L3) DC Bus Measuring Points (–)45, (+)47 Figure 2.19 – 24 to 30 Amp GV3000/SE Bookshelf Drive (Cover and Front Panel Removed) ATTENTION: The drive contains ESD- (Electrostatic Discharge) sensitive parts and assemblies.

  • Page 52: Figure 2.20 - Installing The Controlnet Option Board

    Keypad/Display Cable Connector Regulator Board Regulator Board Ribbon Cable ControlNet Option Board Figure 2.20 – Installing the ControlNet Option Board Step 4. Reattach the Cover Step 4.1 Remove enough tabs on the faceplate breakout panel to allow the Network Drop Cable through. Step 4.2 Route the Network Drop Cable through the breakout panel.

  • Page 53: Connecting The Gv3000/Se Drive To A Controlnet Network

    Connecting the GV3000/SE Drive to a ControlNet Network ATTENTION: Do not let any metallic surfaces on the BNC connectors, plugs, or optional accessories touch grounded metallic surfaces. This contact could cause noise on the network. Failure to follow this precaution could result in damage to equipment.

  • Page 54: Connecting A Programming Device To The Option Board's Network Access Port

    Channel B Programmable Channel A Logic Controller (PLC) Repeater Drop Cable GV3000/SE Drive Note: This diagram shows Terminator redundant media being used. Trunk Cable Figure 2.21 – Connecting a GV3000/SE Drive to the ControlNet Network You can run a second trunk cable between your ControlNet nodes for redundant media.With redundant media, nodes send signals on two separate segments.

  • Page 55: Setting Up The Gv3000/Se Drive

    HAPTER Setting Up the GV3000/SE Drive This chapter describes how to configure a GV3000/SE drive for use with a ControlNet network. The sections that follow describe the GV3000/SE parameters related to ControlNet operation. 3.1 Setting the Control Type (P.048) The first parameter that must be set up is P.048 (Volts/Hertz or Vector Regulation). This parameter is used to select the control type as volts/hertz or vector.

  • Page 56: Setting The Node Number

    3.2 Setting the Node Number (P.060) Use parameter P.060 (Network Drop Number) to assign a node number to the GV3000/SE drive. The node number can be changed (through a local operator interface) only when the drive is stopped. This parameter cannot be written over the ControlNet network .

  • Page 57: Setting The Run/Program Response

    3.4 Setting the Run/Program Response (P.061) ATTENTION: This parameter allows you to configure the drive to continue to run when the PLC is put into program mode. You must provide some form of hardwired stop, since stopping the drive through the network might not be possible.

  • Page 58: Setting The Communication Loss Response

    3.5 Setting the Communication Loss Response (P.062) ATTENTION: This parameter allows you to configure the drive to continue to run if a loss of network communication occurs. You must provide some form of hardwired stop in case of communication loss, since stopping the drive through the network might not be possible.
  • Page 59 ATTENTION: If P.062 = 2 and P.054 (Level Sense Start Enable) = ON and network communication is lost while the drive is running, the terminal strip stop input will function as a STOP/RUN input. If the terminal strip stop input is opened, the drive will stop. If the terminal strip stop input is closed, the drive will re-start.

  • Page 60: Setting The Network Output Register Sources P.066 To

    Parameter Range: 0 = IET fault 1 = Hold last reference 2 = Use terminal strip reference 3 = Use terminal strip control 4 = Use terminal strip control for nCL or F62 Default Setting: Parameter Type: Non-volatile, Tunable Refer also to parameters: 3.6 Setting the Network Output Register Sources P.066 to P.069) Parameters P.066 through P.069 define the signals written to network output registers...

  • Page 61: Option Port: Type And Version

    P.066 0 = Motor KW display value P.067 0 = Motor torque Network Module display value Network Output Register 1 Network Output Register 2 P.068 0 = Output power Network Output Register 3 factor Network Output Register 4 P.069 0 = Encoder counter (x 4) Figure 3.1 –...
  • Page 62 GV3000/SE AC Drive ControlNet Network Communication Option Board...

  • Page 63: Programming The Drive

    HAPTER Programming the Drive This section describes how to program the drive over the ControlNet network. 4.1 About ControlNet Network Communication The ControlNet network transports time-critical control information (e.g. drive reference and feedback information) as well as non-time-critical information (e.g. accessing drive parameters).

  • Page 64: Configuring Scheduled Data Transfers

    4.2.1 Configuring Scheduled Data Transfers Before the drive can communicate on the ControlNet network, you must configure its scheduled traffic information by using some type of ControlNet configuration software. By configuring scheduled traffic, you define how much data the drive will send, how often the data is sent, and where the data is written to and read from (mapped) in the programmable controller.

  • Page 65: Programming Scheduled Drive Reference Data

    4.2.2 Programming Scheduled Drive Reference Data To control the drive over the ControlNet network with the scheduled drive reference data, parameter P.000 must be set to OP, specifying the option board as the drive’s control source. The programmable controller controls the drive by using the drive reference data, which is transmitted over the ControlNet network as scheduled data.

  • Page 66: Using Scheduled Drive Feedback Data

    Table 4.3 – Scheduled Drive Reference Data (Continued) Word: Bit: Description: Use this bit to select torque or speed regulation. Torque/Speed The drive must be configured for vector control (P.048 = UEC and U.000 = 3). 0 = torque regulation 1 = speed regulation Use this bit to reset the error log.

  • Page 67: Table 4.4 - Scheduled Drive Feedback Data

    Scheduled drive feedback data is composed of from one to six words. The value you defined as the Input Size determines how many words of data the programmable controller accepts from the option board. During a scheduled data transfer, the option board writes the data contained in the Input Address to the programmable controller.
  • Page 68 Table 4.4 – Scheduled Drive Feedback Data (Continued) Word: Bit: Description: This bit indicates the status of digital input 3. Digital In 3 (Reset) This bit indicates the status of digital input 4. Digital In 4 (Run/Jog) This bit indicates the status of digital input 5. Digital In 5 (FL) This bit indicates the status of digital input 6.

  • Page 69: Using Unscheduled Transfers

    Table 4.5 – Signals That Can Be Displayed in Words 2 - 5 Value: Parameters OCL output Terminal Strip Analog Input (Normalized) Terminal Strip Analog Input Torque Reference Torque Feedback These signals are valid only in vector control. 4.3 Using Unscheduled Transfers Use the unscheduled transfer portion of the network update time (NUT) to: •...

  • Page 70: About Msg Instruction Timing

    To configure the MSG instruction, you must enter information about the data’s location, size etc. Use table 4.6 to help you. Table 4.6 – MSG Configuration Information In this field: Do this: PLC-5 Configuration Communication Command To read information from the drive, enter PLC5 Typed Read.

  • Page 71: Using The Drive Parameters Data (N10:X)

    Figure 4.2 shows how the drive information maps to the drive information integer files. Unscheduled Data Transfers (MSG) Instruction File in N10:0 N10:100 N11:0 N12:0 N20:0 Drive Option N10:99 N10:148 N11:14 N12:31 N20:148 Board Drive P.000 Reference Drive H/U.000 Write Display Information Status...

  • Page 72: Using The Drive Reference And Feedback Data (N12:X)

    4.3.6 Using the Drive Reference and Feedback Data (N12:X) When you use scheduled data transfers to transmit less than six words of either drive reference or feedback data, you can access the information that is not transmitted as scheduled data by using unscheduled data transfers. Use a MSG instruction to access any or all of the data, except the drive control word, which is read only.

  • Page 73: Figure 5.1 - Rslogix 5000: I/O Configuration Selection

    ATTENTION: The examples in this publication are intended solely purpose of example. There are many variables and requirements with any application. Rockwell Automation does not assume responsibility or liability (to include intellectual property liability) for actual use of the examples shown in this publication.

  • Page 74: Figure 5.2 - Rslogix 5000: New Module Selection

    Step 1. Right-click on the I/O Configuration folder and select New Module (figure 5.2). Figure 5.2 – RSLogix 5000: New Module Selection Step 2. Select the ControlNet module used by the controller. In this example (figure 5.3), a 1756-CNB Series B ControlNet Bridge is selected.Click OK. Figure 5.3 –...

  • Page 75: Configuring Controllogix Applications

    Step 3. Enter a Name, Slot number, and Revision number (figure 5.4). Click Next>. Figure 5.4 – Module Properties: Name Selection Step 4. This step is used to define controller-to-module behavior (figure 5.5). Inhibit Module inhibits/un-inhibits the connection to the module. The Major Fault check-box selects if a failure on the connection of this module causes a major fault on the controller if the connection for the module fails.

  • Page 76: Figure 5.6 - Module Properties: Identification/Status Screen

    Step 5. This window (figure 5.6) is displayed for informational purposes only. Click Next>. Figure 5.6 – Module Properties: Identification/Status Screen Step 6. This window (figure 5.7) is displayed for informational purposes only. Click Finish>>. Figure 5.7 – Module Properties: Informational Screen GV3000/SE AC Drive ControlNet Network Communication Option Board...

  • Page 77: Figure 5.8 - Rslogix 5000: I/O Configuration Folder

    Step 7. The 1756-CNB/B now appears in the I/O Configuration folder (figure 5.8). Figure 5.8 – RSLogix 5000: I/O Configuration Folder Step 8. Right-click on the 1756-CNB and select New Module (figure 5.9). Figure 5.9 – RSLogix 5000: New Module Selection Screen Configuring ControlLogix Applications...

  • Page 78: Figure 5.10 - Select Drive Type: Gv3000

    Step 9. To configure a GV3000 drive, select the GV300 (figure 5.10). Click OK. Figure 5.10 – Select Drive Type: GV3000 Step 10. Enter a Name, Node number, and Revision number (figure 5.11). Click Next>. Important: Electronic Keying should be set to disabled. Figure 5.11 –...

  • Page 79: Figure 5.12 - Module Properties: Rpi Selections

    Important: The RPI time must be set greater than or equal to the Network Update Time (NUT). Figure 5.12 – Module Properties: RPI Selections Step 12. This window (figure 5.13) is for informational purposes only. Click Finish>>. Module Properties – Cnet Bridge: 0 (GV3000 2.1) Figure 5.13 –...

  • Page 80: Figure 5.14 - Rslogix: Configure Additional Nodes Screen

    Step 13. The configured node (“GV3000” in this example) now appears under the 1756-CNB module in the I/O Configuration folder. Figure 5.14 – RSLogix: Configure Additional Nodes Screen Step 14. Repeat the previous steps for each additional node you need to configure. Step 15.

  • Page 81: Figure 5.16 - Download To The Controller Dialog Box

    Step 16. Select Communications / Download to download the configuration to the controller (figure 5.16). RSLogix automatically enters on-line mode when complete. Cnet_bridge: 0 (GV3000 2.1) Figure 5.16 – Download to the Controller Dialog Box Step 17. An Attention symbol is located next to the Node 2 (GV3000) icon in figure 5.17, which indicates the ControlNet scanner needs to be configured.

  • Page 82: Figure 5.18 - Rsnetworx For Controlnet Screen

    Figure 5.18 – RSNetWorx for ControlNet Screen Step 19. The Attention symbol on the RSLogix 5000 connection tree will disappear if the network has been configured properly. You are now ready to develop your ladder logic program. 5-10 GV3000/SE AC Drive ControlNet Network Communication Option Board...

  • Page 83: Configuring Slc500 Applications

    HAPTER Configuring SLC500 Applications Chapter 6 describes how to configure a SLC500 PLC on a ControlNet network with a GV 3000 drive. Both the 1747-SCNR and 1747-KFC15 modules are required to communicate fully with a drive and both must be configured as drops on the ControlNet network. If the application only calls for access to Drive Reference and Feedback Data (such as Drive Control and Status Words), and does not call for access to any N10, N11, or N12 drive parameters, the 1747-KFC card will not be required.

  • Page 84: 1747-Kfc15 Set Up

    Using the parameters suggested in chapter 4 of this manual, configure scheduled traffic with RSNetWorx, by doing a scanlist configuration of the 1747-SCNR module to the drive. It is recommended that Input and Output files are used instead of M1 and M0 files, as discrete I/O is more appropriate for critical data transfer.

  • Page 85: Figure 6.2 - Channel Configuration: Chan 0-System

    The communication parameters between the SLC500 and the KFC15 must be identical. Set the DIP switches on the KFC15 according to the application. In most cases, choose all default settings. However, the value 19200 is preferable over the default value (1200) for Serial Port Baud Rate. In RSLogix5000, choose Channel Configuration in the project tree and verify that the “General”...

  • Page 86: Figure 6.3 - Controller Properties: Controller Communications

    In the project tree, choose Controller Properties and Controller Communications. Set the appropriate Driver, Node and Path for Communications. The Node and Path must be the ControlNet Mode of the 1747-KFC15 module. After applying all settings, download to the processor. Figure 6.3 –...

  • Page 87: Scheduled Messaging (I/O)

    6.4 Scheduled Messaging (I/O) To use scheduled messaging, the Ladder Logic must include a line that sets a bit in the SCNR module. The processor must be in run or remote run. Include a line that has a coil that sets word 0, bit 10 in the SCNR module. [O:x:0/10], where x = the slot number where the SCNR module resides.

  • Page 88: Unscheduled Messaging

    Figure 6.6 – Scheduled Messaging Example 1b 6.5 Unscheduled Messaging Unscheduled communications must use PLC5 Typed Read and Write messages. In the example below, drive (Cnet mode 6) parameters at file address N10:0 through N10:9 are read into the controller registers N10:0 through N10:9. Important: For each message, the element size may not exceed the processor limit of 103 elements.

  • Page 89: Slc500 Support

    Figure 6.8 – Unscheduled Messaging Example 6.6 SLC500 Support For drives technical assistance, call 1-800-726-8112. For assistance from Rockwell Software, call 1-440-646-7800. To reach the Control and Information Group (SLC Modules), call 1-440-646-6800. Section 1.3 of this manual outlines the information that you need before calling for support.
  • Page 90 GV3000/SE AC Drive ControlNet Network Communication Option Board...

  • Page 91: Register Map

    HAPTER Register Map Table 7.1 – File N10:X (Drive Read/Write Parameters) File Parameter Address Parameter Name Number Type Notes N10:0 Control Source P.000 Configurable 0 = Front Panel (Local) 1 = Terminal strip 2 = Option Port (Network) 3 = Serial Port (PC-host) N10:1 Accel Time 1 (RAMP 1) P.001...
  • Page 92 Table 7.1 – File N10:X (Drive Read/Write Parameters) File Parameter Address Parameter Name Number Type Notes N10:26 Function Loss Response P.026 Tunable 0 = IET; 1 = Coast N10:27 Forward/Reverse Configure P.027 Tunable 0 = enable; 1 = rev. disable; 2 = latch N10:28 Speed Display Scaling P.028...
  • Page 93 Table 7.1 – File N10:X (Drive Read/Write Parameters) File Parameter Address Parameter Name Number Type Notes N10:58 Reserved P.058 Note 1 N10:59 Reserved P.059 Note 1 N10:60 Node Number P.060 Read Only 2 to 99 N10:61 Prog/Run Mode P.061 Configurable 0 = stop,1 = not stop, 3 = term strip control N10:62 Option Port: Communication...
  • Page 94 Table 7.1 – File N10:X (Drive Read/Write Parameters) File Parameter Address Parameter Name Number Type Notes N10:107 DC Braking Current H.007 Tunable 1 = 1% N10:108 DC Braking Time H.008 Tunable 30 = 3.0 sec N10:109 Avoidance Freq. Enable H.009 Tunable 0 = off;...
  • Page 95 Table 7.1 – File N10:X (Drive Read/Write Parameters) File Parameter Address Parameter Name Number Type Notes N10:115 Torque Reg. Integral Gain U.015 Tunable 2000 = 200.0 N10:116 Fld. Weakening Start RPM U.016 Configurable 1785 = 1785 RPM N10:117 Motor Top Speed U.017 Configurable 7200 = 7200 RPM N10:118...

  • Page 96: Table 7.2 - File N11:X (Drive Display Data (Read Only))

    Table 7.2 – File N11:X (Drive Display Data (Read Only)) File Address Name Description N11:0 Fault Word 1 This element displays the status of the drive fault bits. Some are vector (v), some are V/Hz (h), and some are common to both regulators(c). b00 Overcurrent (c) b08 Function Loss (c) b01 Overcurrent Accelerating (c)

  • Page 97: Table 7.3 - File N12:X (Drive Reference And Feedback Data)

    Table 7.3 – File N12:X (Drive Reference and Feedback Data) Drive Reference Data Drive Feedback Data N12:0 Drive Control Word N12:16 Drive Status Word N12:1 Speed/Torque Reference N12:17 Speed Feedback N12:2 Trim Reference N12:18 Selected Output 1 N12:3 Inertia Comp N12:19 Selected Output 2 N12:4 Speed PI High Limit N12:20 Selected Output 3...
  • Page 98 GV3000/SE AC Drive ControlNet Network Communication Option Board...

  • Page 99: Troubleshooting

    HAPTER Troubleshooting 8.1 Diagnostic LEDs The ControlNet Network Communication Option board has three bicolor (red/green) LEDs. The Health LED indicates the status of the network communication board and each of the two Communications LEDs indicates the status of its associated channel. The Health LED provides the status of the network option board.

  • Page 100: Communication Error Codes

    Table 8.2 – Communications LEDs LED State Probable Cause Recommended Action No power Turn power on Steady Red (A & B) Faulted unit Cycle power. If the fault persists, contact your Reliance Electric representative. Alternating Self test None Red/Green (A & B) Alternating Incorrect node configuration Check the network address and other ControlNet...
  • Page 101 LOSSARY This section defines some ControlNet network and GV3000/SE drive terminology. Configuration Manager Node The node responsible for distributing ControlNet configuration data to all nodes on the network. Configurable (parameter) A parameter that can be adjusted or changed only when the drive is stopped. Connection An opened communication path between two nodes on a ControlNet network.
  • Page 102 MSG Instruction (Message Instruction) Instructions used by ControlNet PLC-5 processors for peer-to-peer communications. NAP (Network Access Port) A port that provides a temporary network connection through an RJ-45 connector. Network A series of nodes connected by some type of communication medium. The connection paths between any pair of nodes can include repeaters, routers, bridges, and gateways.
  • Page 103 A component that connects products to the ControlNet trunk cable. A tap is required for each node and for both sides of each repeater.Terminator Terminator A 75-Ω resistor (mounted in a BNC plug) placed on the ends of segments to prevent reflections from occurring at the ends of cables.
  • Page 104 Glossary-4 GV3000/SE AC Drive ControlNet Network Communication Option Board...
  • Page 105 NDEX Numerics 9-pin D-shell connector, 1-1, 1-2 glossary, A-1 GV3000/SE drive, connecting to ControlNet network, 2-41 BNC connector, 1-1, 1-2 installation, 2-1 230 VAC drives, 1 to 20 HP, 2-12 230 VAC drives, 30 to 100 HP, 2-16 communication error codes, 8-2 460 VAC drives, 1 to 5 HP, 2-4 communication loss response, setting, 3-4 460 VAC drives, 100 to 150 HP, 2-26...
  • Page 106 connecting to, 2-42 node number, setting, 3-2 P.000 (Control Source), 3-2 P.048 (Volts/Hertz or Vector Regulation), 3-1 P.060 (Network Drop Number), 3-2 P.061 (Run/Program Response), 3-3 P.062 (Communication Loss Response), 3-4 P.063 (Network Reference Source), 3-7 P.064 (Network Trim Reference Source, 3-7 P.065 (Option Port: Type and Version, 3-7 P.066 to P.069 (Network Output Register Source 1 to 4), 3-6...
  • Page 108 U.S. Drives Technical Support Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: support@drives.ra.rockwell.com, Online: www.ab.com/support/abdrives Publication D2-3390-2 – March 2005 Copyright © 2005 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.

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