Rockwell Automation Reliance electric GV3000/SE Manual

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Installation manual (128 pages)

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Table of Contents
Introduction
Getting Assistance from Reliance Electric 2.0.0.0
Notes on Handling the GV3000/SE Drive
About the Drive
30-200 HP GV3000/SE Drive Componentlocations
Figure 2.2 - 30 and 40 HP Drive Component Locations
Figure 2.3 - 50 and 60 HP Drive Component Locations
Figure 2.4 - 75 and 100 HP Drive Component Locations
Figure 2.5 - 125 HP Drive Component Locations
Figure 2.6 - 150 and 200 HP Drive Component Locations
Regulator Board Description
Figure 2.7 - Regulator Board Component Locations
Jumper Locations and Settings 0.0.0
Analog Input Speed Reference Jumper(J4)
Analog Output Jumper (S17) "20
Figure 2.8 - Jumper J4 Settings for Analog Input Speed Reference
2.4.2 Wiring the Terminalstrip
Figure 2.9 - Jumper J17 Settings for Analog Outputs
RS-232 Communication Port
Option Board Gcommnector
Operator Interface Module Connector
Figure 2.11 - Keypad/Display
Figure 2.12 - Base Board Jumper Locations
Table 2.2- Settings of Jumpers on Base Board
Optional Equipment .0
Table 2.3- Standard Kits and Options
Planning before Installing
General Requirementsfor the Installation Site
Making Sure Environmental Conditions Are Met
Determining Total Area Required Based on Drive
Table 3.1 - Ambient Conditions
Table 3.2- Drive Dimensions and Weights
Figure 3.1 - Dimensions of 30 HP and 40 HP Drives
Figure 3.2 - Dimensions of 50 HP to 200 HP Drives
Verifying the Site Provides for Recommended Air Flow
Figure 3.3 - Recommendedair Flow Clearances
Verifying Power Module AC Input Ratings Match
Wiring Requirements for the Drive ou
Meeting Terminal Strip Input and Output Specifications
Determining Wire Size Requirement
Recommended Powerwire Sizes
Table 3.3-- Recommended Power Wire Sizes for 30 and 40 HP Drives
3.2.2.2 Recommended Control and Signal Wire Sizes
Table 3.4- Recommended Powerwire Sizes for 50 and 60 HP Drives
Table 3.6 - Recommended Powerwire Sizes for 125 HP Drive
Table 3.7 - Recommended Powerwire Sizes for 150 and 200 HP Drives
Table 3.8 - Recommendedterminal Strip Wire Sizes
3.2.2.3 Recommended Motor Lead Lengths
Figure 3.4 - How to Calculate Motor Lead Lengths
3.2.2.4 Recommended Serial Communication Cable Lengths
Selecting AC Input Line Branch Circuit Fuses, Circuit
Table 3.12 - Circuit Breaker Selection Values
Meeting Encoderspecifications (FVC Regulation Only)
Encoder Wiring Guidelines 2.0.0
Verifying Power Module Output Current Rating Is Greater
Than Motor Full Load AMPS
Figure 4.1 - Terminal Locations of 30 HP and 40 HP Drives
Figure 4.2- Terminal Locations of 50 HP to 200 HP Drives
Table 5.1 - AC Line Reactors
Figure 5.1 - Typical AC Input Electrical Connections
Table 7.1-- RS-232 Connections (Terminals 1-3)
Table 7.2- Encoder Connections (Terminals 4-9)
Table 7.3- Analog Output Connections (Terminals 10 and 11)
Table 7.4- Analog Speed/Torque Reference Connections
Table 7.6- Snubber Resistor Braking Connections (Terminals 26 and 27)
Figure 7.3 - Encoder Wiring Connections
Table 7.8- Wiring Signal and Control I/O to the Terminal Strip
Figure 9.1 - DC Bus Voltage Terminals of 30 HP and 40 HP Drives
Table 9.1- Resistance Checks
Table 9.2- Replacement Parts for the GV3000/SE Drives
Table A.1 - Service Conditions
Table A.2 - Environmental Conditions
Table A.3- Terminal Strip Input Specifications
Table A.4- Terminal Strip Output Specifications
Table A.5 - Terminal Strip RS-232 Specifications
Figure B.1 - 30-40 HP GV3000/SE System Wiring Diagram
Figure B.2 - 50-60 HP GV3000/SE System Wiring Diagram

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Hardware Reference,Installation, and Troubleshooting Manual D2-3392-7

RELIANCE

ELECTRICSL/

GV3000/SE AC Drive

30 - 200 HP, 460V AC

Version 6.07

@ Allen-Bradley - Rockwell Software

Automation

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Rockwell Automation Reliance electric GV3000/SE Manual

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