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Rockwell Automation Reliance Electric SP200 User Manual

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Installing and Operating
the SP200 AC Drive
Model A - Single Channel Analog
Model B - Preset Speed
Model C - Dual Channel Analog
Instruction Manual
D2-3408

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Summary of Contents for Rockwell Automation Reliance Electric SP200

  • Page 1 Installing and Operating the SP200 AC Drive Model A - Single Channel Analog Model B - Preset Speed Model C - Dual Channel Analog Instruction Manual D2-3408...
  • Page 2 The information in this manual is subject to change without notice. Throughout this manual, the following notes are used to alert you to safety considerations: ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Important: Identifies information that is critical for successful application and understanding of the product.

  • Page 3: Table Of Contents

    ONTENTS AND NSTALLATION HECKLIST Chapter 1 Identify Your Drive....................1-1 Chapter 2 Install the Drive ....................... 2-1 Chapter 3 Install External Components ................. 3-1 Install Branch Circuit Protection ..............3-1 Install an AC Input Disconnect ................ 3-2 Install Motor Overload Protection ..............3-2 Chapter 4 Wire Input Power and Output Power ..............
  • Page 4 Appendix A Technical Specifications................... A-1 Appendix B Alphabetical Listing of Parameters................B-1 Appendix C Compliance with EU Requirements ................. C-1 Appendix D Motor Cable Recommendations................D-1 Appendix E User Quick Reference Table..................E-1 Index ...........................Index-1 Installing and Operating the SP200 AC Drive...
  • Page 5 List of Figures Figure 1.1 – SP200 AC Drive ................... 1-1 Figure 1.2 – Model Number Structure ..............1-1 Figure 2.1 – Access Clearances and Installation Guidelines........2-1 Figure 2.2 – SP200 Drive Mounting Dimensions............2-2 Figure 4.1 – AC Input Power Connections ............... 4-2 Figure 4.2 –...
  • Page 6 List of Tables Table 3.1 – Required AC Branch Circuit Protection..........3-1 Table 6.1 – Run LED....................6-2 Table 6.2 – Program LED ..................6-2 Table 6.3 – Keypad Operation ..................6-3 Table 7.1 – Parameter Organization .................7-1 Table 9.1 – Problems Not Reported by Fault Codes ..........9-1 Table 9.2 –...

  • Page 7: Chapter 1 Identify Your Drive

    HAPTER Identify Your Drive This user’s manual describes the functionality of SP200 drives rated from 0.5 HP to 2 HP. Figure 1.1 shows the location of components. Item Description Nameplate Status LED Control Signal Terminal Block Motor Output Terminal Block Finger Guard (2) Blank Faceplate (Standard) Local Keypad (Optional)

  • Page 8: Chapter 2 Install The Drive

    HAPTER Install the Drive ATTENTION: Only qualified electrical personnel, familiar with the construction and operation of this equipment and the hazards involved, should install, adjust, operate, and/or service this equipment. Read and understand this instruction manual in its entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.

  • Page 9: Figure 2.2 - Sp200 Drive Mounting Dimensions

    The drive must be mounted vertically to a wall, a panel, or a DIN rail. Mounting dimensions are provided in figure 2.2. [ 2.83 ] [ .21 ] [ 2.36 ] [ 1.93 ] [ 5.5 ] [ 5.12 ] [ 5.5 ] Figure 2.2 –...

  • Page 10: Install External Components

    HAPTER Install External Components Install external components using the guidelines in the following sections. Each installation requires either: • an AC input disconnect and input fusing, or • a circuit breaker. ,QVWDOO%UDQFK&LUFXLW3URWHFWLRQ ATTENTION: Many local and national electrical codes require that upstream branch protection be provided to protect input power wiring.

  • Page 11: Install An Ac Input Disconnect

    3.2 Install an AC Input Disconnect ATTENTION: Many local and national electrical codes require that an input disconnect be provided in the incoming power lines. Failure to observe this precaution could result in severe bodily injury or loss of life. A user-supplied AC input disconnect must be provided in the incoming power lines in accordance with local and national electrical code guidelines.

  • Page 12: Chapter 4 Wire Input Power And Output Power

    HAPTER Wire Input Power and Output Power ATTENTION: This equipment is at line voltage when AC power is connected. Disconnect and lockout all ungrounded conductors of the AC power line before working on the unit. Failure to observe this precaution could result in severe bodily injury or loss of life.

  • Page 13: Wire Ac Power To The Drive And Motor

    4.1 Wire AC Power to the Drive and Motor Use the following procedure to wire power to the drive and motor. Step 1. Remove the finger guards by inserting a screwdriver in the slot at the front of each guard and pushing gently. Step 2.

  • Page 14: Chapter 5 Wire The Control Signal Terminal Block

    HAPTER Wire the Control Signal Terminal Block ATTENTION: If 2-wire control is selected, the drive will immediately run when powered up in the presence of a forward or reverse run command. Failure to observe this precaution could result in severe bodily injury or loss of life.

  • Page 15: Figure 5.2 - Model A Control Signal Terminal Block Wiring

    <1 <1 3-Wire Start 2-Wire Start Shield/Common Shield/Common +10 V +10 V Stop/Reset Function Loss/Reset Start Forward Run <2 Reverse Reverse Run Configurable Input Configurable Input 0 to 10 V 0 to 10 V Analog Analog 4 to 20 mA 4 to 20 mA Input Input...

  • Page 16: Install An Emergency Stop

    5.1 Install an Emergency Stop ATTENTION: The user must provide an external, hardwired emergency stop circuit outside of the SP200 drive circuitry. This circuit must disable the system in case of improper operation. Uncontrolled machine operation may result if this procedure is not followed. Failure to observe this precaution could result in severe bodily injury or loss of life.

  • Page 17: Chapter 6 Using The Local Keypad

    HAPTER Using the Local Keypad The optional keypad can be used to change parameter values, display operating conditions, and command drive operation. Figure 6.1 shows the SP200 drive keypad and identifies the keypad keys. In display mode, the UP ARROW key increments the local speed reference.

  • Page 18: Display Description

    The following sections describe the four-character display, the Run and Program LEDs, and step-by-step operation of the keypad. 6.1 Display Description The keypad has a four-character display which is used to show parameter numbers and parameter values. The keypad monitors its connection to the drive and will display if this connection fails due to electrical noise or a hardware failure.

  • Page 19: Step-By-Step Keypad Operation

    6.3 Step-by-Step Keypad Operation The following table provides detailed steps for keypad operation. Table 6.3 – Keypad Operation Desired Action User Steps Start the unit Press the green key to start the drive. Stop the unit Press the red key to stop the drive. Increment the local While in display mode (PROG LED is off), press the key to increase speed.

  • Page 20: Chapter 7 Editing Drive Parameters

    HAPTER Editing Drive Parameters The SP200 drive has two types of parameters: program parameters (P-xx), which configure the drive operation, and display parameters (d-xx), which display information regarding the drive status. Sections 7.1 and 7.2 provide descriptions of all drive parameters.

  • Page 21: Program Parameters

    7.1 Program Parameters Program parameters are used to configure drive operation. Important: Some parameters can be edited when the drive is running. Note the access code listed for each parameter (RO = read only; RW = read/write). The code listed indicates whether the parameter can be edited when the drive is running.
  • Page 22 P-03 Reverse Disable Model This parameter enables or disables Parameter Range: 0 = Reverse enabled output frequency in the reverse 1 = Reverse disabled direction. If reverse is disabled, a Default Setting: reverse command will be ignored. Running Access: P-04 Auto Restart Attempts Model Parameter Range:...

  • Page 23: Digital Input/Output Control Parameters (Group 1)

    7.1.2 Digital Input/Output Control Parameters (Group 1) P-10 Start Control Model Use this parameter to define the Parameter Range: 1 = Keypad control source of the run, stop, and direction 2 = 2-Wire control commands. 3 = 3-Wire control Default Setting: See section 9.2 for fault reset Running Access: methods.
  • Page 24 P-11 Configurable Input (continued) Model B: When P-11 is set to: Then the configurable input works as follows: 1 (Preset Speed) The configurable input is combined with Preset 1 and Preset 2 to select the command frequency from a set of preset speeds as shown in the table below.
  • Page 25 P-11 Configurable Input (continued) Model C: For 3-wire control, the configurable input always operates as a stop input, regardless of the value of parameter P-11 (Configurable Input Select). The configurable input must be maintained on to enable the drive to run. If the configurable input is off, the drive will stop according to the specified stop mode.

  • Page 26: Speed Reference Parameters (Group 2)

    P-13 Configurable Output Level Model Use this parameter to define the turn Parameter Range: 0 to 999.9 (x.x decimal) on/off threshold for the configurable Default Setting: output. Its definition and units depend Running Access: on P-12 (Configurable Output). • If P-12 is set to 0, 1, 2, or 3, this parameter is not used. •...

  • Page 27: Figure 7.2 - Speed Reference Source For Model B Drives

    Input Terminal Status Resulting Speed Term 8 Term 7 Term 6 Parameter 41 Preset Speed 1 42 Preset Speed 2 43 Preset Speed 3 44 Preset Speed 4 45 Preset Speed 5 46 Preset Speed 6 47 Preset Speed 7 48 Preset Speed 8 0DLQ 6SHHG...

  • Page 28: Selecting The Speed Reference For Model C Drives

    7.1.3.2 Selecting the Speed Reference for Model C Drives Figure 7.2 shows the logic that is used to establish the source of the speed reference for model C drives. See the parameter descriptions for additional configuration information. 3URFHVV 5HI 6HOHFW $QDORJ ,QSXW  3 3URFHVV...
  • Page 29 Step 2. Set P-29 (Process Operation) = 2 to select PI control as the process operation. Step 3. Set P-20 (Main Speed Reference) = 4 to select P-29 (Process Operation) as the main speed reference. Step 4. Set P-26 (Process Proportional Gain) and P-27 (Process Integral Gain) to nonzero values that are chosen to match the dynamics of the process being controlled and also the desired response.
  • Page 30 P-23 Analog Input 1 Gain Model When using analog input 1 for a Parameter Range: 0.0 to 110.0 (x.x%) speed reference, use this parameter Default Setting: 100.0 to set the level of the analog input Running Access: used to command Maximum Speed (P-01).
  • Page 31 P-27 Process Integral Gain Model Use this parameter to specify the Parameter Range: 0 to 10.00 (x.x decimal) integral gain (Kp) for the closed loop Default Setting: process PI controller. It is used only Running Access: when P-29 (Process Operation) is set to 2 or 3 to select PI control or inverted PI control.

  • Page 32: Dynamic Control Parameters (Group 3)

    7.1.4 Dynamic Control Parameters (Group 3) P-30 Acceleration Time 1 Model Use this parameter to define the time Parameter Range: 0 to 600.0 (x.x seconds) it will take the drive to ramp up from Default Setting: 0 Hz to P-01 (Maximum Speed). Running Access: P-31 Deceleration Time 1...
  • Page 33 P-35 DC Brake Current Model Use this parameter to specify the Parameter Range: 10 to 150 (%) output current level that is applied to Default Setting: the motor during DC injection braking. Running Access: Important: DC injection braking can cause motor thermal failure if used improperly or excessively.

  • Page 34: Fixed Speed Parameters (Group 4)

    P-38 Avoidance Frequency Band Model This parameter specifies the width of Parameter Range: 0 to 30.0 (x.x Hz) the frequency avoidance band. If the Default Setting: 0 (disabled) speed reference is within the band Running Access: defined by this parameter and P-37 (Avoidance Frequency), then the resultant speed reference is below the avoidance band as shown in the following illustration.
  • Page 35 P-42 Preset Speed 2 Model Use this parameter to define the commanded drive frequency when Parameter Range: 0 to 240.0 (x.x Hz) it is selected by the control inputs Default Setting: and the drive is operating in the preset mode. Running Access: P-43 Preset Speed 3...
  • Page 36 P-47 Preset Speed 7 Model Use this parameter to define the Parameter Range: 0 to 240.0 (x.x Hz) commanded drive frequency when it Default Setting: 50.0 is selected by the control inputs and Running Access: the drive is operating in the preset mode.
  • Page 37 P-51 Base Frequency Model Use this parameter to set the motor Parameter Range: 0 to 240 (Hz) rated nameplate frequency. Default Setting: Running Access: P-52 Breakpoint Voltage Model Use this parameter to define the Parameter Range: 0 to rated drive voltage (V) voltage corresponding to Default Setting: P-53 (Breakpoint Frequency) for a...

  • Page 38: Utility Parameters (Group 6)

    P-55 Auto Torque Boost Model Use this parameter to specify the Parameter Range: 0 to 150 (%) additional voltage (derived from the Default Setting: torque producing component of the Running Access: output current, Iq) that is added to the voltage command for improved low speed torque performance.
  • Page 39 P-63 Analog Input Display Units Model Use this parameter to scale the units Parameter Range: 0 to 9999 for d-08 (Analog Input 1 Units) and Default Setting: d-09 (Analog Input 2 Units) display Running Access: parameters. Enter the number to be displayed at the maximum analog input level.

  • Page 40: Display Parameters

    7.2 Display Parameters Display parameters show information regarding the drive status. These parameters are always read only. d-00 Command Frequency This parameter represents the Parameter Range: 0 to 240.0 (x.x Hz) frequency that the drive is Running Access: commanded to output. This command may come from any of the frequency sources selected by P-20 (Main Speed Reference) or P-21 (Alternate Speed Reference).
  • Page 41 d-05 Input Status This parameter displays the status of Parameter Range: 0000 to 7111 the inputs that are connected to the Running Access: control signal terminal block. For Model A (Single Channel Analog), the value is formatted as follows: Digit = 1 if the Function Loss/Reset Input (#3) is ON Digit = 1 if the Forward Run Input (#4) is ON Digit = 1 if the Reverse Run Input (#5) is ON Digit = 1 if the Configurable Input (#6) is ON...
  • Page 42 d-06 Drive Rating Parameter Range: This parameter defines the drive 0 to 255 voltage and horsepower rating as Running Access: shown in the table below. ID Code Drive HP 230 V, 1 Phase 230 V, 3 Phase 460 V, 3 Phase 0205 0205 0405...

  • Page 43: Chapter 8 Check The Installation

    HAPTER Check the Installation ATTENTION: Only qualified electrical personnel, familiar with the construction and operation of this equipment and the hazards involved, should install, adjust, operate, and/or service this equipment. Read and understand this manual in its entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.

  • Page 44: Check The Direction Of Motor Rotation

    8.2 Check the Direction of Motor Rotation ATTENTION: The following procedures require rotating parts and/or electrical circuits to be exposed. Stay clear if the motor must be running. Disconnect, lockout, and tag the power source if contact must be made. Failure to observe this precaution could result in severe bodily injury or loss of life.

  • Page 45: Diagnostics And Troubleshooting

    HAPTER Diagnostics and Troubleshooting ATTENTION: Only qualified personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, and/or service this equipment. Read and understand this instruction manual in its entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.

  • Page 46: Problems Reported By Fault Codes

    9.2 Problems Reported by Fault Codes The SP200 AC drive will generate a fault in response to several different conditions. The presence of any fault will disable all PWM outputs and terminate the run state. The drive will coast to stop. The drive has a bicolor (green/red) LED, located just above the mini-DIN connector, which indicates drive status.

  • Page 47: Table 9.2 - Fault Codes And Corrective Actions

    Table 9.2 – Fault Codes and Corrective Actions Display No. of Fault Code LED Flashes Fault Description Fault Cause Corrective Action Control Input Illegal control input - 3-wire: Verify Start and Jog inputs sequence. are not both ON. - 2-wire: Verify that only one input (Forward, Reverse, or Jog) is on.

  • Page 48: Appendix A Technical Specifications

    PPENDIX Technical Specifications Input/Output Ratings • AC line voltage (±10%): 100 - 120 VAC, single phase 200 - 240 VAC, single-phase 200 - 240 VAC, 3-phase 380 - 460 VAC, 3-phase • AC line frequency: 47 to 63 Hz • Maximum symmetrical RMS fault current: 100,000 A •...
  • Page 49 Operating Performance • Input frequency resolution: 0.4% analog; 0.1 Hz digital • Output frequency resolution: 0.1% • Output voltage regulation: 3% • Power dip control ride through time: 100 msec minimum Drive Power Loss • Typical Full load power loss: Input Voltage Unit HP Typical Power Dissipation (W)
  • Page 50 PPENDIX Alphabetical Listing of Parameters Program Parameters Acceleration Time 1 P-30 Deceleration Time 2 P-33 Acceleration Time 2 P-32 Internal/Jog Frequency P-40 Alternate Speed Reference P-21 Main Speed Reference P-20 Analog Input Display Units P-63 Maximum Speed P-01 Analog Input 1 Gain P-23 Minimum Speed P-00...

  • Page 51: Appendix C Compliance With Eu Requirements

    89/336/EEC when installed as described within the Electromagnetic Compatibility section that follows. Contact the Rockwell AutoFax service in the United States at 216-646-7777 (or your local Rockwell Automation office if outside the U.S.) for copies of the Declaration of Conformity (DOC).

  • Page 52: Figure C.1 - Grounding, Control, And Motor Connections

    • Use shielded cable or grounded metal conduit for control wiring both inside and outside the enclosure, all the way to the control source. Bring the shield as close to the control terminals as possible. Connect the shield to the SP200 shield/ common (terminal 1) and to the PE terminal on the input side (top) of the SP200 drive.

  • Page 53: Appendix D Motor Cable Recommendations

    PPENDIX Motor Cable Recommendations D.1 Drive-to-Motor Cable Distance The cable distance between the drive and motor is limited for the following three reasons: 1. Long drive-to-motor cables can produce peak voltages that can damage motors having an electrical insulation system less than that of MG-1 (1600 V). The use of output line reactors can affect the limit.
  • Page 54 Drive Rating SP200 Drive Limit 1000 V Shielded Cable or Wires in Conduit Unshielded Cable Motor Limit 2 kHz 4 kHz 6 kHz 8 kHz 2 kHz 4 kHz 6 kHz 8 kHz Input Reactor Volts HP (kW) None 120 / 240 0.5 (0.37) —...

  • Page 55: Appendix E User Quick Reference Table

    PPENDIX User Quick Reference Table Parameter Name Default User Value/Date P-00 Minimum Speed P-01 Maximum Speed P-02 Motor Overload Current 100% of rated drive amps P-03 Reverse Disable P-04 Auto Restart Attempts P-05 Current Limit P-10 Start Control P-11 Configurable Input 2 (A) / 1 (B) / 0 (C) P-12 Configurable Output...

  • Page 56: Index

    NDEX Numbers Control signal terminal block location, 1-1 wiring, 5-1 to 5-2 0 to 10 V input, wiring, 5-1, 5-2 Current Limit (P-05), 7-3 4 to 20 mA input, wiring, 5-1 , 5-2 DC Brake Current (P-35), 7-14 AC input disconnect, installing, 3-2 DC Brake Time at Stop (P-36), 7-14 AC input power, connecting, 4-1 to 4-2 Deceleration Time 1 (P-31), 7-13...
  • Page 57 Input Status (d-05), 7-22 Parameters Installation alphabetical listing, B-1 AC input power, 4-1 to 4-2 display, 7-21 to 7-23 AC input disconnect, 3-2 editing, 6-3 branch circuit protection, 3-1 program, 7-2 to 7-20 emergency stop, 5-3 Planning, installation, 2-1 grounding, 4-2 Power off checks, 8-1 motor overload protection, 3-2 Preset Speed 1 (P-41), 7-15...
  • Page 58 Stopping the unit using local keypad, 6-3 Technical Specifications, A-1 Terminal block model A, 5-2 model B, 5-2 model C, 5-2 Testing drive under load, 8-2 Troubleshooting, 9-1 to 9-3 Wire routing, 2-1 Wire size, 4-1, D-1 Wire type, drive-to-motor, D-1 Wiring control signal terminal block, 5-1, 5-2 input power, 4-1 to 4-2...
  • Page 59 Documentation Improvement Form Use this form to give us your comments concerning this publication or to report an error that you have found. For convenience, you may attach copies of the pages with your comments. After you have completed this form, please return it to: Reliance Electric RGA (Technical Publications) 25001 Tungsten Road...
  • Page 60 Reliance Electric / 24703 Euclid Avenue / Cleveland, Ohio 44117 / (216) 266-7000 Printed in U.S.A. D2-3408 April 1998...

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