Alutech CU-TR400-868 Installation And Operation Manual
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Alutech CU-TR400-868 Installation And Operation Manual

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Installation and Operation Manual
English
Control units U-TR230-868 / U-TR400-868
07.2020
www.alutech-group.com

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Summary of Contents for Alutech CU-TR400-868

  • Page 1 Installation and Operation Manual English Control units U-TR230-868 / U-TR400-868 07.2020 www.alutech-group.com...

  • Page 2: Table Of Contents

    ENGLISH CONTENTS Safety rules and warnings ..........1.1.

  • Page 3: Safety Rules And Warnings

    Do not start installation and operation of the product if you have any questions or if you do not understand anything. If necessary, contact your nearest ALUTECH service or o ce. It is not allowed to make changes to any elements of the product design and use the product for other purposes.

  • Page 4: During Operation

    SAFETY RULES AND WARNINGS within the visibility of doors at a height of not less than 1.5 meters and at a safe distance from moving elements. Control devices should not be publicly available. In the case of using radio remote controls, make sure that the installation location of the control unit provides high-quality radio signal reception (there are no shielding and re ective surfaces, other sources of radio emission).

  • Page 5: Product Description

    Direct application is operation control of drives TR series CU-TR230-868: TR-3531-230, TR-5024-230, TR-3531-230E, TR-5020-230E, TR-5024-230E CU-TR400-868: TR-5024-400, TR-10024-400, TR-13018-400, TR-5013-400E, TR-5020-400E, TR-5024-400E, TR-10024-400E, TR-13018-400E, TR-13012-400E The drive system is a set of devices (electric drive, electric control unit, safety, control, alarm devices, sensors) that control the door movement and ensure the safe operation of doors.

  • Page 6: Speci Cations

    PREPARATION FOR INSTALLATION SPECIFICATIONS Table 1 FEATURE CU TR230 868 CU TR400 868 Supply voltage 230 V ± 10% ~ 400 V ± 10% 3 N~ Network frequency, Hz Maximum drive power, kW Maximum power consumption in standby mode (without additional devices), W 12 V DC / max.

  • Page 7: Installation

    NETWORK AND ELECTRIC DRIVE CONNECTIONS The network connection is performed to connector 1 of the unit (CU-TR230-868 — g. 8, CU-TR400-868 — g. 9). L is phase (phases), N is neutral. Protective earth is connected to connector 2. When connecting to the network, there should be provided a device disconnecting all poles from the network (for instance, automatic circuit breaker), which ensures full disconnection under conditions of over-voltage category III.

  • Page 8: Connection Of Switches / Drive Encoder

    5.L and P.L contacts, which must be used when switching on in the unit menu the settings P5–F7 and P5–F1 (tab. 13), respectively. Contact P.L is not used in the CU-TR400-868 control unit! Make sure that connector 18 is installed with a crossbar (is included in complete kit).
  • Page 9 ELECTRICAL CONNECTIONS CONNECTOR CONTACT DESCRIPTION The input of the control devices ‘Stop’ ( g. 14, STOP) with a normally closed contact (NC). Actuation will immediately stop the door movement or block the start of the door movement +24 V Power output of additional devices. Supply voltage 24 V DC (DC) / max. 250 mA +12 V Power output of additional devices.

  • Page 10: Settings

    SETTINGS SETTINGS The setting is performed using the buttons, the setting inscription is displayed on the control panel display 14 ( g. 8 / 9). — button to enter the settings menu and exit the menu — button to enter the setting and con rm the selected value —...

  • Page 11: Setting The End Position Of Doors

    SETTINGS SETTING THE END POSITION OF DOORS ATTENTION! The end position setting is di erent for drive models with mechanical switches and encoder. ATTENTION! During the settings, control the door movement using the buttons of the unit is performed in manual mode (pressing and holding the button). When the control unit is supplied, the manual operation mode is set (P3–F1–on, tab.
  • Page 12 SETTINGS When the inscription ‘- -’ appears on the bottom of display, using or if necessary set the doors in the position of full closing to con rm the installed position. The inscription ‘- -’ will Press appear with a dot When the inscription ‘- -’...

  • Page 13: Radio Control Setting

    SETTINGS RADIO CONTROL SETTING Before programming the remote controls for the rst time, clear the memory of the control unit from the previously recorded radio remote controls. If the remote control is lost, in order to prevent unauthorized access, it is necessary to delete the number of the lost remote control from the memory.
  • Page 14 SETTINGS SETTINGS F1 F5 DESCRIPTION OF RADIO CONTROL COMMANDS CONTROL COMMAND MEANING LIGHTING (TURN ON) Performing either TURN ON or TURN OFF, or TURN ON / OFF when setting the outputs of connectors 7–9 (tab. 2) for lighting operation LIGHTING LIGHTING (TURN OFF) (settings P3–F4…F6, tab.
  • Page 15 SETTINGS 6.2.1. REMOTE CONTROL RECORDING If you record a previously recorded remote control, the remote control button or buttons will be rerecorded with new control commands! no — when recording remotes, the inscription means that the maximum number of remotes is recorded.
  • Page 16 SETTINGS F3 — Record of four buttons of the remote control with any control command selected in the setting When entering the setting for all buttons of the remote control (b1–b4), the default value of the control command is 00. (tab. 4). Table 6 Enter the setting menu (tab.
  • Page 17 SETTINGS 6.2.2. CHANGING RECORDED REMOTE CONTROL COMMANDS F4 — Changing the control commands of all buttons on the remote control by the recording number of the remote It is necessary to know the remote record number in the control unit! No remote required.
  • Page 18 SETTINGS F5 — Changing the control command of a recorded remote control button Recorded remote is required! Table 8 Enter the setting menu (tab. 3) and select the P2 menu. Select the F5 setting. After the desired setting appears, press The display will show rc, which means waiting for the remote control signal ×3 Press the remote control button 3 times, the command of which you want...
  • Page 19 SETTINGS 6.2.4. DELETING THE REMOTE CONTROL AND DEFINING THE REMOTE RECORD F7 — Determining the number of the remote control record in memory F8 — Deleting the remote control by code Recorded remote is required! Table 10 Enter the setting menu (tab. 3) and select the P2 menu. Select F7 or F8.

  • Page 20: Setting Operation Parameters

    SETTINGS 6.2.5. DELETING ALL REMOTES F0 — DELETING ALL REMOTES Deleting all remotes recorded to the control unit is performed! Table 12 Enter the setting menu (tab. 3) and select the P2 menu. Select the F0 setting. After the desired setting appears, press After the inscription dL appears, press and hold it for ~ 5 s until a dot appears on the display, which will mean the deleting all remotes...
  • Page 21 SETTINGS FACTORY MENU SETTING DESCRIPTION VALUES VALUE Setting to disable the built-in obstacle detection system when opening (P5–F1). Designed to avoid false positives when using the built-in obstacle detection system (P5–F1) in the unit when opening the doors. The position of the beginning of contact of the damper (springs) of doors located at the end of opening is adjusted.
  • Page 22 SETTINGS FACTORY MENU SETTING DESCRIPTION VALUES VALUE Operation of the SBS and OP inputs (tab. 2, 01 — SBS STEP BY STEP connector 20). When setting the outputs of OP OPEN connectors 7–9 for two-way control (values 05 02 — SBS STEP BY STEP and 06, tab.
  • Page 23 SETTINGS FACTORY MENU SETTING DESCRIPTION VALUES VALUE Operating time when opening 01, 02, 03…99: 01 — 1 s Operating time when closing 99 — 99 s In P5–F3 and P5–F4, the time for continuous movement of doors between the end positions is set.
  • Page 24 SETTINGS FACTORY MENU SETTING DESCRIPTION VALUES VALUE PHOTOTEST function. When the setting is on, before starting the movement, an automatic veri cation of the operation of the photocells connected to the input PH1 is performed (tab. 2, no — disabled connector 20).
  • Page 25 SETTINGS FACTORY MENU SETTING DESCRIPTION VALUES VALUE Operating time LOAD 1 after the command no — load does not of the remote control LOAD 1 ENABLE. The turn o according operating time of the outputs of the connectors to time (it turns 7–9 (value 13, tab.
  • Page 26 SETTINGS VALUE DESCRIPTION No full closing. Activation will always accur, except for full closing in standby mode. Fig. 21 is an example of connecting a tra c light using the second connector (second relay) to turn o the tra c light (red light) when fully closing Tra c light on EXIT with two-way regulation.

  • Page 27: Reset To Factory Settings

    SETTINGS RESET TO FACTORY SETTINGS Reset to the factory settings will restore the setting values that are set by default when the control unit has been delivered (tab. 13). ATTENTION! Door position settings will not be saved. To set the door position, follow the steps in section ‘6.1.

  • Page 28: Cycle Counter Data

    SETTINGS CYCLE COUNTER DATA The number of completed cycles in a six-digit form is displayed in the setting when changing the display inscription (maximum 999,999 cycles). The example shows the counter value 123 456 cycles: Table 16 Press and hold for ~5 s, until entering the setting menu After the inscription P1 appears, press After the inscription P0 appears, press...

  • Page 29: Inscription

    INSCRIPTION INSCRIPTION Table 17 — LEDs 19 ( g. 8, 9) INSCRIPTION PURPOSE LIGHT ON LIGHT OFF Radio control command (the LED lights up in red if the remote control is not recorded or the control command is Is supplied Is not supplied not assigned to the control button / lights up in green if the control command is assigned to the control button)
  • Page 30 INSCRIPTION INSCRIPTION DESCRIPTION Opening command is activated Closing command is activated Stop of movement according to the STOP control command Control command is activated from input A (connector 20) Control command is activated from input P (connector 20) or PARTIALLY OPEN command of the radio remote control is activated Input A is activated (connector 20) Operation of control devices is blocked.

  • Page 31: Veri Cation Of Operation And Commissioning

    VERIFICATION OF OPERATION AND COMMISSIONING VERIFICATION OF OPERATION AND COMMISSIONING This is an important step in installing a drive system: • See section ‘1. Safety rules and warnings’ . All rules and requirements must be met. • Read the manuals of the drive system devices (electric drive, safety devices, controls, etc.). All rules and requirements specified in the manuals must be followed.

  • Page 32: Maintenance Service

    MAINTENANCE SERVICE Commissioning of the drive system can only be carried out after a successful veri cation. Partial commissioning or temporary operation is not permissible. • Prepare and store the technical documentation for the automation kit. The documentation should contain: installation and operation instructions, maintenance schedule, diagram of the drive system and laying of electrical cables.

  • Page 33: Malfunctions And Recommendations For Their Elimination

    MALFUNCTIONS AND RECOMMENDATIONS FOR THEIR ELIMINATION 10. MALFUNCTIONS AND RECOMMENDATIONS FOR THEIR ELIMINATION ATTENTION! When looking for the cause of an incorrect operation or malfunction, refer to the description of the control unit inscription: LEDs (tab. 17) and display (tab. 18). ATTENTION! In the event of malfunction that cannot be resolved using the information in this manual, you must contact the service department.
  • Page 34 To access, unscrew the four screws 6, CU-TR230-868 / remove the connectors and cover 13 Ø6.3×32 CU-TR400-868 ( g. 8 / 9) for CU-TR400-868 1 A 250 V AC (FU2) Ø5×20 CONTROL UNITS U TR230 868 / U TR400 868...

  • Page 35: Storage, Transportation, Disposal

    − does not apply to a battery; − completed manual is not provided. Information about service is located at: http://www.alutech-group.com/feedback/service/ Documents on con rmation of conformity of the product (certi cates / declarations) are located at: https://alutech-group.com/product/auto/automatics-promgate/DOCUMENTS/...

  • Page 36: Commissioning Certi Cate

    COMMISSIONING CERTIFICATE 13. COMMISSIONING CERTIFICATE Serial number and production date data from the product label Information on the organisation, authorised to perform mounting and maintenance name, address, phone Mounting date day, month, year L. S. Signature of the person, in charge of mounting signature full name The consumer (Client) has checked the content of the set, is informed on and agrees with the...

  • Page 37: Information On The Performed Works

    INFORMATION ON THE PERFORMED WORKS 14. INFORMATION ON THE PERFORMED WORKS The table contains works performed during installation and operation of the product: data of the drive, connected additional devices, safety devices, settings made (di erent from the factory values), veri cations, maintenance, changes, etc. OWNER SPECIALIST DATE...

  • Page 38: Information On Repairs During Warranty Period

    Importer to the EU / Authorised representative of the Manufacturer: ALUTECH Systems s.r.o., 348 02, Czech Republic Bor u Tachova, CTPark Bor, Nova Hospoda 19, DS-EXIT 128 Phone / fax: + 420 374 6340 01, e-mail: info@cz.alutech-group.com CONTROL UNITS U TR230 868 / U TR400 868...
  • Page 39 ATTENTION! Dimensions in manual drawings are in millimeters. ACHTUNG! Die Abmessungen auf den Abbildungen in der Anleitung sind in Millimetern angegeben. ATTENTION ! Les dimensions des gures dans le présent manuel sont en millimètres. M 1:1 Control unit (1 pc.) Steuergerät (1 Stk.) Bloc de commande (1 pc.) Cable input:...
  • Page 40 90°...
  • Page 41 Electric Elektromechanischer Antrieb Commande mécanique drive Control unit Steuergerät Bloc de commande Wicket sensor Schlupftürkontakt (bei der Capteurs de portillon (when installing the wicket) Installation der Schlupftür) (lors d’installation du portillon) Weakening sensors Sensoren für Seilabspannung Capteurs d’a aiblissement (breakage) of the cable (Seilbruch) (rupture) câble Spring breakage sensors...
  • Page 42 display window Displayfenster écran de l’a cheur OPEN button Taste ÖFFNEN bouton OUVRIR STOP button Taste STOPP bouton STOP CLOSE button Taste SCHLIESSEN bouton FERMER black schwarz noir blue blau bleu rouge yellow gelb jaune...
  • Page 45 230 V~ 230 V / 50 Hz (1N + PE) 400 V 400 V / 50 Hz (3N + PE) MENU: P1-F0-01 <50mm (NC) Spring (NC) Open (NC) ENCODER OP.L Close (NC) CL.L IN_S Function switches Funktionsschalter des Antriebes Interrupteurs de fonction Interrupteurs des positions Limit switches Endschalter...
  • Page 46 MENU: P1-F0-02 ENCODER OP.L CL.L IN_S MENU: P7-F4-02 Green Grün Vert Brown Braun Brun White Weiß Blanc...
  • Page 47 – + – + MENU: P7-F3-on – – + – MENU: P3-F4-16 P7-F3-on – – + TEST NC COM TEST...
  • Page 48 230 V MENU: MENU: P3-F4-01 P3-F5-02 J1.3 J2.3 J1.2 J2.2 J1.1 J2.1 Signal lamp Signalleuchte Lampe de signalisation Lighting lamp Beleuchtungslampe Lampe d’éclairage 230 V MENU: P3-F4-03 J1.3 Feu de J1.2 Tra c light Ampel signalisation J1.1 Green Grünes Licht Feu vert Rotes Licht Feu rouge...
  • Page 49 230 V TL 2 TL 1 MENU: MENU: P3-F4-05 P3-F5-06 J1.3 J2.3 J1.2 J2.2 J1.1 J2.1 Feu de Tra c light Ampel signalisation Green Grünes Licht Feu vert Rotes Licht Feu rouge MENU: P3-F6-07 J3.3 230 V J3.2 J3.1 TL 1 TL 2 MENU: MENU:...

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