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BendPak MDS-6EXT Installation And Operation Manual

6,000 lb. / 2,722 kg. capacity mid-rise scissor car lift
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INSTALLATION AND OPERATION MANUAL
6,000 LB. / 2,722 KG. CAPACITY
MID-RISE SCISSOR CAR LIFT
Models:
• MDS-6EXT
• MDS-6EXTF
• MDS-6LP
• MDS-6LPF
RECEIVING
The shipment should be thoroughly inspected as soon as it
is received. The signed Bill of Lading is acknowledgment
by the shipping carrier as receipt of this product as listed
in your invoice as being in a good condition of shipment. If
any of these goods listed on this Bill of Lading are missing
or damaged, do not accept goods until the shipping carrier
makes a notation on the freight bill of the missing or dam-
aged goods. Do this for your own protection.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTAL-
LATION AND OPERATION. BY PROCEEDING WITH LIFT INSTALLATION
AND OPERATION YOU AGREE THAT YOU FULLY UNDERSTAND AND
COMPREHEND THE FULL CONTENTS OF THIS MANUAL. FORWARD THIS
MANUAL TO ALL OPERATORS. FAILURE TO OPERATE THIS EQUIPMENT AS
DIRECTED MAY CAUSE INJURY OR DEATH.
BE SAFE
Your new lift was designed and built with safety in mind.
However, your overall safety can be increased with proper
training and thoughtful operation on the part of the operator.
DO NOT operate or repair this equipment without reading
this manual and the important safety instructions shown
inside. Keep this operation manual near the lift at all times.
Make sure that ALL USERS read and understand this
manual.
Rev. A 02/21/2017
P/N 5900030
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
www.bendpak.com

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Summary of Contents for BendPak MDS-6EXT

  • Page 1 Rev. A 02/21/2017 P/N 5900030 INSTALLATION AND OPERATION MANUAL 6,000 LB. / 2,722 KG. CAPACITY MID-RISE SCISSOR CAR LIFT Models: • MDS-6EXT • MDS-6EXTF • MDS-6LP • MDS-6LPF RECEIVING BE SAFE The shipment should be thoroughly inspected as soon as it Your new lift was designed and built with safety in mind.

  • Page 2: Warranty / Serial Number

    Every effort has been taken to ensure complete and accurate instructions have been included in this manual, however, possible product updates, revisions and or changes may have occurred since this printing. BendPak Ranger reserves the right to change specifications without incurring any obligation for equipment previously or subsequently sold. Not responsible for typographical errors.

  • Page 3: Definitions Of Hazard Levels

    Support your claim with copies of the bill of product, or property damage. lading, freight bill, invoice, and photographs, if available. Our willingness to assist in helping you process your claim does not make BendPak responsible for collection of claims or replacement of lost or damaged materials.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Warranty / Serial Number ............2 Definitions of Hazard Levels .

  • Page 5: Installer / Operator Agreement/ Protective Equipment

    • I understand that BendPak lifts are designed to be installed in indoor locations only. Failure to follow parts. Sturdy leather work shoes with steel installation instructions may lead to serious personal...

  • Page 6: Safety / Warning Instructions

    INTRODUCTION 1. Carefully remove the crating and packing materials. 2. Check the voltage, phase, and proper amperage CAUTION! Be careful when cutting steel banding requirements for the motor shown on the motor plate. Wiring should be performed by a certified electri- material as items may become loose and fall causing cian only.

  • Page 7: Tools Required

    IMPORTANT NOTE: BendPak lifts are supplied with installation instructions and concrete fasteners meeting the criteria as prescribed by the American National Standard “Automotive Lifts - Safety Requirements for Construction, Testing, and Validation” ANSI/ALI ALCTV-2011. Lift buyers are responsible for any special regional structural and/or seismic anchoring requirements specified by any other agencies and/or codes such as the Uniform Building Code (UBC) and/or International Building Code (IBC).

  • Page 8: Main Assembly View / Parts Inventory

    ASSEMBLIES CAN SLIDE AND CAN CAUSE INJURY. PRIOR TO REMOVING ANY STRAPPING OR SHIPPING BOLTS, MAKE SURE THE LIFT IS HELD SECURELY BY A FORK LIFT OR SOME OTHER HEAVY LIFTING DEVICE. PARTS INVENTORY Be sure to take a complete inventory of parts prior to beginning installation. MDS-6EXT / MDS-6LP...
  • Page 9 CONCRETE - PROPRIETARY AND CONFIDENTIAL MDS-6EXTF NOTE: UNLESS OTHERWISE SPECIFIED. THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:25 THE WRITTEN PERMISSION OF BENDPAK INC. IS SHEET 1 OF 1 PROHIBITED.

  • Page 10: Floor Plan/Layout Dimensions

    2650 *Recommended 2000 *Recommended MDS-6EXT MDS-6EXTF * NOTE: Vehicle jacking points vary. Check your vehicle jacking point locations before committing to above measurements. Adjust platform width as desired. The rubber contact blocks should be positioned at the middle of the platforms during use for optimum performance.
  • Page 11 FLOOR PLAN/LAYOUT DIMENSIONS 1018 1430 40" - 46" 40" - 46" 1018 mm - 1168 mm 1018 mm - 1168 mm 2326 *Recommended 1676 *Recommended MDS-6LP MDS-6LPF * NOTE: Vehicle jacking points vary. Check your vehicle jacking point locations before committing to above measurements. Adjust platform width as desired.

  • Page 12: Step 3 / Locating Unit

    Fig. 3.1 PIT INSTALLATION Recommended Pit Width 40" - 46" 38” - 45” 11’ Minimum 11’ Minimum To Nearest Obstruction To Nearest Obstruction Step 3: Locating the Lift An air supply (minimum: 50 psi / 10 CFM) is required 1. Before selecting an installation site, check for proper for the safety-lock mechanisms to disengage.

  • Page 13: Clearances

    Step 4: Locating the Console 6. Secure the Power Unit Console to the floor using two 3/8" screws, supplied. 1. Select a site for the Power Unit Console that permits operators to have a full, unobstructed view of the lift. 7.

  • Page 14: Step 6 / Flow Divider / Hydraulic Hose Installation

    4. Install the two 90° fittings and one straight fitting in the 7. Route the 1/4" Poly-Flow Air Tubing through the hole Flow Divider, configured as shown. (See Fig. 5.3 ). at the back of the Power Console and connect to the Push Button Air Safety Switch.
  • Page 15 It may be necessary to add hose extensions to 2. Install the 90 Degree Hydraulic Fitting in the pressure accommodate installation. If so, keep the power hoses port of the Power Unit. The pressure port is covered as close to equal length as possible to provide equal with a plastic plug.

  • Page 16: Step 7: Power Unit Installation

    1. Have a certified electrician run the power supply to the motor. Refer to the data plate found on the motor for proper power supply and wire size. CHECK WITH BUILDING PLANS PRIOR TO Note: The standard power unit is 220 VAC. It is already DRILLING ANY HOLES IN FLOOR.
  • Page 17 ALL WIRING MUST BE PERFORMED BY A LICENSED ELECTRICIAN. DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITHOUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE-ENERGIZED UNTIL ALL MAINTENANCE AND/OR INSTALLATION PROCEDURES ARE COMPLETED.

  • Page 18: Step 8 / Routing Air Line Hoses

    Step 8: Routing Air Lines Hoses 1. Connect the Air Safety Cylinders to the Air Safety Valve using the Tee Fitting and the Air Line. Route the Air Line as shown in Fig. 8.1, making sure to position the push button air valve with the INLET facing towards the AIR SOURCE and the OUTLET facing towards the lift.

  • Page 19: Step 9: Anchoring Lift Assemblies

    4. Using compressed air or vacuum, remove all excess dust from the holes, then install the anchor bolts. (See Fig 9.3) NOTE: BENDPAK LIFTS ARE SUPPLIED WITH INSTALLATION Fig. 9.3 INSTRUCTIONS AND CONCRETE FASTENERS MEETING THE CRITERIA AS PRESCRIBED BY THE AMERICAN NATIONAL STANDARD "AUTOMOTIVE LIFTS -...

  • Page 20: Step 11 / Lift Start Up / Final Adjustments

    Step 11: Lift Start Up 1. Make sure the Power Unit Reservoir is full with 6 quarts / 1.5 gallons of 10 WT hydraulic oil or Dexron- III automatic transmission fluid. Other approved ALWAYS MAKE SURE THE SAFETY IS IN LOCKED options are Dexron VI, Mercon V, Mercon LV, or POSITION BEFORE ANY ATTEMPT IS MADE TO comparable.

  • Page 21: Step 12: Operation Instructions

    Use only qualified lift service personnel and genuine BendPak parts to make repairs. • DO NOT stand in front of a vehicle while it is being positioned in the lift bay.
  • Page 22 • Always use care when loading a vehicle onto the lift. • ALWAYS REMOVE tool trays, stands, and so on be- Position the lift adapters to contact at the vehicle fore lowering the lift. manufacturer’s recommended lift points. Raise lift until adapters contact vehicle.
  • Page 23 Lowering the Lift 4. Position any pads underneath the vehicle making sure that they make secure contact with the frame or other recommended lifting point. Remove all tools or other objects from the lift area. 2. Raise the lift at least two inches to provide adequate Raising the Lift clearance for the safety to operate.

  • Page 24: Maintenance Instructions

    • Daily: Inspect lift pads for damage or excessive wear. Replace as required with genuine BendPak parts. SAFE LIFT OPERATION The safe use of this lift and the other lifts in your shop is critical in preventing employee injuries and damage to custom- ers’...

  • Page 25: Safe Lift Operation

    SAFE LIFT OPERATION It is important to know your lift’s load limit. Be careful that you do not overload the lift. If you are unsure what the load limit is, check the data plate found on the lift or contact the manufacturer. The center of gravity should be followed closely to what the manufacturer recommends.
  • Page 26 SAFE LIFT OPERATION ONLY TRAINED OPERATORS should operate this lift. All non-trained personnel should be kept away from work area. Never let non-trained personnel come in contact with or operate the lift. USE THE LIFT CORRECTLY. Always use the lift in the proper manner. Never use lifting adapters other than what is approved by the manufacturer.

  • Page 27: Mds-6K & Mds-6Kf Labels

    MDS-6K_Warning_Label-NEW(B).pdf BEND BENDPAK LIFTS ARE SUPPLIED WITH CONCRETE FASTNERS MEETING THE CRITERIA AS PRESCRIBED BY ASTM E488 - 96(2003). LIFT BUYERS ARE RESPONSIBLE FOR ANY SPECIAL REGIONAL STRUCTURAL AND/OR SEISMIC ANCHORING REQUIREMENTS SPECIFIED BY ANY OTHER AGENCIES AND/OR CODES SUCH AS THE UNIFORM BUILDING CODE (UBC) AND/OR INTERNATIONAL BUILDING CODE (IBC).

  • Page 28: Labels Positioning

    POSITIONING OF LABELS...

  • Page 29: Troubleshooting Guide

    Troubleshooting Issue: Lift Will Not Raise Possible Causes with Solution Numbers • Air in oil … 1, 2, 8, 13 • Motor runs backwards … 7, 14, 11 • Cylinder binding … 9 • Pump damaged … 10, 11 • Cylinder leaks internally …...
  • Page 30 Issue: Motor Will Not Run Possible Causes with Solution Numbers • Fuse blown … 5, 2, 1, 3, 4 • Limit switch burned out … 1, 2, 3, 4 • Microswitch burned out … 1, 2, 3, 4 • Motor burned out … 1, 2, 3, 4, 6 •...
  • Page 31 Issue: Lift Will Not Raise When Loaded Possible Causes with Solution Numbers • Air in oil … 1, 2, 3, 4 • Motor runs backwards … 10, 12, 9 • Cylinder binding … 5 • Pump damaged … 5, 9 •...

  • Page 32: Bolt Torque Specifications

    Issue: Lift Will Not Stay Up Possible Causes with Solution Numbers • Air in oil … 1, 2, 3 • Valves are leaking … 6 • Cylinders leak internally … 7 • Lowering valve leaks … 4, 5, 1, 7, 6 •...

  • Page 45: Maintenance Log

    Maintenance Log...
  • Page 46 Maintenance Log...
  • Page 47 Maintenance Log...

This manual is also suitable for:

Mds-6extfMds-6lpMds-6lpf

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