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Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User's Manual
Kelly Puma mini series KLS-N
Modest size & all around Sinusoidal Brushless PM Motor Controllers
MiniKLS2412ND MiniKLS4812ND MiniKLS7210NV MiniKLS7235M
MiniKLS2412NV MiniKLS4812NV MiniKLS7210ND MiniKLS7235ND
MiniKLS2420ND MiniKLS4820ND MiniKLS7215NV MiniKLS8420NV
MiniKLS2420NV MiniKLS4820NV MiniKLS7215ND MiniKLS8420ND
MiniKLS2430M
MiniKLS2430ND MiniKLS4830ND MiniKLS7220NV MiniKLS8430ND
MiniKLS2435M
MiniKLS2435ND MiniKLS4835ND MiniKLS7225ND MiniKLS8435ND
User's Manual
Devices Supported:
MiniKLS4830M
MiniKLS4835M
MiniKLS7220ND MiniKLS8430M
MiniKLS7225M
MiniKLS7230M
MiniKLS7230ND MiniKLS9620ND
V1.21
MiniKLS8435M
MiniKLS9620M
Rev. 1.21
Nov. 2023
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Table of Contents
Related Manuals for Kelly Puma MiniKLS7235M
Summary of Contents for Kelly Puma MiniKLS7235M
- Page 1 Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 Kelly Puma mini series KLS-N Modest size & all around Sinusoidal Brushless PM Motor Controllers User’s Manual Devices Supported: MiniKLS2412ND MiniKLS4812ND MiniKLS7210NV MiniKLS7235M MiniKLS2412NV MiniKLS4812NV MiniKLS7210ND MiniKLS7235ND MiniKLS2420ND MiniKLS4820ND MiniKLS7215NV MiniKLS8420NV...
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Page 2: Table Of Contents
Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 Contents Chapter 1 Introduction ................. 2 1.1 Overview ................... 2 Chapter 2 Features and Specifications ............3 2.1 General functions ................3 2.2 Features .................... 4 2.3 Specifications ..................5 2.4 Name Regulation ................ -
Page 3: Chapter 1 Introduction
This manual introduces the Kelly sinusoidal wave brushless BLDC motor controllers’ features, their installation and their maintenance. Read the manual carefully and thoroughly before using the controller. If you have any questions, please contact the support center of Kelly Controls. -
Page 4: Chapter 2 Features And Specifications
Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 Chapter 2 Features and Specifications 2.1 General functions (1) Extended fault detection and protection. Customers can read the error message in PC software or Android APP also. (2) Monitoring battery voltage. It will stop driving if the battery voltage is too high and it will progressively cut back motor drive power as battery voltage drops until it cuts out altogether at the preset “Low Battery Voltage”... -
Page 5: Features
Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 (22) KLS-N can support Broadcast type CAN Bus function. It is 250Kbps.CAN bus is not included in KLS-N controller by default.CAN bus is only an optional function for KLS-N. -
Page 6: Specifications
The name regulation of Kelly BLDC motor controllers KLS2412ND KLS: Kelly BLDC motor controller based on sinusoidal waveform which is supposed to work with BLDC motor with three hall sensors. All KLS controllers can do regen brake function by default. - Page 7 Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 Kelly Mini KLS-N - Sinusoidal Brushless Permanent Magnet Motor Controller Model Nominal Max Operating Peak Current Continuous Voltage Voltage 1 Minute Current 12-24V 9-32V 120A Up to 80A*...
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Page 8: Chapter 3 Wiring And Installation
Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 Chapter 3 Wiring and Installation 3.1 Mounting the Controller The controller can be oriented in any position which should be as clean and dry as possible, and if necessary, shielded with a cover to protect it from water and contaminants. - Page 9 Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 Figure 1: KLS2412ND KLS2420ND KLS4812ND KLS4820ND KLS7210ND KLS7215ND KLS7220ND KLS8420ND (Mini) mounting holes' dimensions (dimensions in millimeters)
- Page 10 Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 Figure 12: KLS2412NV KLS2420NV KLS4812NV KLS4820NV KLS7210NV KLS7215NV KLS7220NV KLS8420NV (Mini) mounting holes' dimensions...
- Page 11 Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 (dimensions in millimeters) Figure 3: KLS2430M KLS2435M KLS4830M KLS4835M KLS7225M KLS7230M KLS7235M KLS8430M KLS8435M KLS9620M （Mini） mounting holes' dimensions (dimensions in millimeters)
- Page 12 Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 Figure 4: KLS2430ND KLS2435ND KLS4830ND KLS4835ND KLS7225ND KLS7230ND KLS7235ND KLS8430ND KLS8435ND KLS9620ND (Mini) mounting holes' dimensions (dimensions in millimeters)
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Page 13: Connections
Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 3.2 Connections 3.2.1 Pin definition of KLS-N Controller waterproof connector Figure 10:... - Page 14 Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 Figure11:Compact connectors...
- Page 15 Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 Figure 12: Mini waterproof connectors 1，The switch signal is valid to 12V 2，12V only can be used for LED or switch signals , with a total current not exceeding 20mA.
- Page 16 Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 DJ7091Y-2.3-11 Pin Definition (14) REV_SW: Reverse switch input. Orange (6) RTN: Signal return or power supply return. Black (12) FWD: Forward switch or can be enabled as High speed switch function. White (11) 12V:12V Source Red .
- Page 17 Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 3.2.2 Standard Wiring of KLS-N Controller Figure 11: KLS-N controller standard wiring (Battery voltage can be used for controller supply) 3.2.3 Optional wiring of KLS-N controller The 12V input signal of the pin supplies the second braking function of the controller.
- Page 18 Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 Figure 12: Wiring of brake switch(12V): 12V is provided by external source. Figure 13: Wiring of brake switch(12V): 12V is provided by KLS-N controller on pin11 Figure 14: Wiring diagram for motor temperature sensor NOTE: KLS controller can support KTY84-130/150 and KTY83-122 thermistors.
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Page 19: Installation Check List
Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 Figure 16：SM-4P connector for communication interface on KLS-N controller 3.3 Installation Check List Before operating the vehicle, complete the following checkout procedure. Use buzzer code as a reference as listed in Table 1. -
Page 20: Chapter 4 Programmable Parameters
Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 acceleration and good power. Chapter 4 Programmable Parameters KLS Configuration program allow users to set parameters according to the vehicle actual working environment so as to be at its best. - Page 21 (7)TPS High Err: Hall active pedal, if higher than the value, report the fault of TPS Type. Range: 80~100 As you may know, the output of hall throttle from Kelly is about from 0.86V to 4.2V. Our controller will report 3.3 error code if the output of hall throttle is below 0.5V or above 4.5V by default.
- Page 22 Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 type at 2. As the same goes,it is valid to adjust the high threshold voltage above 4.5V or below 4.5V. Usually the hall output voltage is 4.2V Max.If you adjust it to lower value which is near 4.2V,it may trigger the error code in normal way.
- Page 23 Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 Range: 20~100 By default, it is set at 100%.Both F-N-R control and three speed function used the same pin12.Needless to say, we can not use both functions at the same time. Three Gears switch is supposed to enable F-N-R control.
- Page 24 Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 way. The motor speed will increase when the throttle is from 0V to 5V. If you enable joystick for this controller in user program, you will start the motor from 2.5V position.2.6V to 5V is forward.2.4V to 0V is backward.
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Page 25: Step 2
Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 The boost function is still based on limiting of the motor current and battery current settings in user program. If disabled, the controller can provide brake sensor regen mode on the same pin as pin2.In simple, boost and brake analog regen used the same pin as pin2. -
Page 26: Step 3
Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 Suggestion: Set according to the real motor poles on the nameplate of the motor, factory default is at 8. (3)Speed Sensor Type: Speed Sensor Type, 2:Hal, 3:Resolver, 4:Line Hall. Range: 2~4 Different sensors type. - Page 27 Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 (5)Brake Time: Brake Time, the time of Brake Torque from 0 to max, accuracy 0.1s. Range: 1~250 Factory set is 15 (6)Brake Rls Time: Brake Release Time, the time of Brake Torque from max to 0, accuracy 0.1s.
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Page 28: How To Use Identification Angle Operation Function
Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 (13)Torque Speed Kp:3000 Torque Speed Ki:80 Speed Err Limit:1000 These parameters are used for PID adjustment. If the acceleration is too aggressive, please reduce these three parameters at the same time, vice versa. Please change the Torque Speed Kp every 1000 units,Torque speed Ki every 100 units and Speed Err limit every 500 units. - Page 29 Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 2,Please connect the controller to user program by using an USB to RS232 cable and SM-4A DB9(RS232) Converter.
- Page 30 Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 Customers also can use a Z-TEK USB to RS232 cable and SM-4A DB9(RS232) Converter to connect the controller to an Android Tablet. The third option is customers can buy our Bluetooth converter to connect the controller to Android Phone.
- Page 31 Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 3,Please download the controller user program from our website for free. www.kellycontroller.com/support.php Please install the user program in your computer, Tablet or Phone. 4,Please turn on the key switch so that the controller can get power supply from B+/B- and Pin7.Please try to open the user program in your computer or other devices.
- Page 32 Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 9,Please turn off the power supply again. Please wait about a few seconds to turn on the power supply one more time. 10,Please try to connect the controller to user program again. You will see 85 in the identification angle item.
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Page 33: Chapter 5 Maintenance
Identification angle operation. • Use a straight through RS232 cable or USB converter provided by Kelly to connect to a host computer. Provide >+18V to PWR（for a 24V controller, provide >+8V）. Wire power supply return(supply negative) to any RTN pin. - Page 34 Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 Caution: •Make certain that the motor is connected before trying to run Identification angle function in the configuration software. The controller needs to be connected to batteries, motor and throttle before Identification operation. That is to say, it is not enough to connect only power supply(PWR=pin7) to batteries for Identification Angle operation.
- Page 35 Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 2. There may be excessive load on the +5V supply caused by too low a value of Regen or throttle potentiometers or incorrect wiring. 3. Controller is damaged. Contact Kelly about a warranty repair.
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Page 36: Contact Us
Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual V1.21 Contact Us: Kelly Controls Home Page: http://www.KellyController.com Download user manual,instructions and user program: www.kellycontroller.com/support.php E-mail: Sales@Kelly-Controls.com Phone: (01) 224 637 5092...