Z GRILLS ZPG-1000D4E Owner's Manual

Z GRILLS ZPG-1000D4E Owner's Manual

Wood pellet grills

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WOOD PELLET GRILLS
ZPG-1000D4E
OWNER'S MANUAL
MON TO FRI, 8:00 A.M. - 5:00 P.M. PACIFIC STANDARD TIME
SERVICE CONTACT: 1-833-947-4557/1-833-ZGRILLS
EMAIL: support@zgrills.com
WEBSITE: www.zgrills.com
VN102023

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Summary of Contents for Z GRILLS ZPG-1000D4E

  • Page 1 WOOD PELLET GRILLS ZPG-1000D4E OWNER’S MANUAL MON TO FRI, 8:00 A.M. - 5:00 P.M. PACIFIC STANDARD TIME SERVICE CONTACT: 1-833-947-4557/1-833-ZGRILLS EMAIL: support@zgrills.com WEBSITE: www.zgrills.com VN102023...
  • Page 3: Table Of Contents

    CONTENTS IMPORTANT SAFETY INFO COMPONENT LIST ASSEMBLY INSTRUCTIONS INITIAL FIRING INSTRUCTIONS SUBSEQUENT START-UP OPERATING TIPS MAINTENANCE & CLEANING TROUBLESHOOTING DIGITAL THERMOSTAT CONTROL WIRING DIAGRAM Z GRILLS SUPPORT 3-Y LIMITED WARRANTY...
  • Page 4 SAVE THIS MANUAL FOR FUTURE REFERENCE...
  • Page 5: Important Safety Info

    IMPORTANT SAFETY INFO GENERAL WARNINGS Please read this entire manual before installation and use of the pellet fuel-burning appliance. Failure to follow these instructions could result in property damage, bodily injury or even death. Contact local building or fire officials about restrictions and installation inspection requirements in your area.
  • Page 6 DO NOT place anything heavy on top of hopper lid. It is not a shelf and is a tip hazard. Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or ‘freshen up’ a fire in this appliance. Keep all such liquids well away from the appliance when in use.
  • Page 7 There is no guarantee that other brands of pellets are suitable for use in Z GRILLS. And Z GRILLS assumes no liability for any loss, damage or injury caused by the use of any other brands of pellets.
  • Page 8: Component List

    COMPONENT LIST ITEM DESCRIPTION ITEM DESCRIPTION Grill Chamber Hopper Burner Gasket Lid Handle Left Plate RTD Temperature Probe Left Door Upper Pivot Heat Baffle Left Door Top Warming Bottom Pivot Middle Warmiing Magnet Fixing Plate Porcelain Grills Beam Body Frame Magnet Grease Drain Back Board...
  • Page 9 HARDWARE PACKAGE LIST ITEM DESCRIPTION ITEM DESCRIPTION Step Screw 8#-32 Bolt 1/4-20×1/2 Flange Bolt 1/4-20 Hexagon Bolt 1/4-20×1/2 Bolt 8#-32×4/17 Bolt 8#-32 ×3/8 Open End Wrench Hexagon Kep Nut 8#-32 Screwdriver Hexagon Bolt 1/4-20×3/4 Hexagon Bolt 1/4-20×3/5 Gasket (OD0.79×ID0.33) Hex Nut 1/4-20...
  • Page 10: Assembly Instructions

    ASSEMBLY INSTRUCTIONS PARTS DIAGRAM HOPPER BURNER ASSEMBLY...
  • Page 11 BODY FRAME ASSEMBLY 1.ASSEMBLING OF BOTTOM BASE 1.Turn the Platform (42) upside down. Install the wheels (without brake)(47) in the screw holes. Tighten with wrench. Note: The 2 wheels (without brake)(47) should be installed on the side near the magnet base. And the 2 wheel (with brake)(46) should be installed on the other side.
  • Page 12 2.MOUNTING THE BODY FRAME 1.Secure Left Plate (34) on the Platform (42) with Bolt (A). 2.Secure Right Plate (45) on the Platform (42) with Bolt (A). 3.Secure Back Board (41) on the Platform (42) with Bolt (A) and link with Left Plate (34) and Right Plate (45).
  • Page 13 3.ASSEMBLING OF HOPPER 1.Insert Hopper Top Assembly (48) into Hopper Bottom Assembly (50), align the holes. Make sure hopper opens to the front (control side). Insert the Bolts (C) through the holes in the Hopper and Hexagon Nuts (D), then open the Hopper Lid and tighten it from inside. The four sides are installed in the same way.
  • Page 14 5.MOUNTING THE HOPPER TO THE CHAMBER 1.Open the Lid, insert the Hopper into the Chamber, then using the Bolts (E) and Gaskets (F) install it in sequence from inside. Note: the upper pair of Bolts and Gaskets need to be threaded through the Grease Drain Pan Support (51).
  • Page 15 7.POSITIONING THE DOOR 1.Align the holes in the Left Door (36) with the holes in the Handle (43). Place a Gasket (F) on each Hexagon Bolt (B) and tighten with Wrench. Repeat the former step to assemble the Right Door (44). 2.Take the Left Door (36) with handle assembled.
  • Page 16 8.POSITIONING THE HEAT BAFFLE Position The Heat Baffle (4) on the locating brackets which are on the inside walls of the Grill. The notched legs should be facing downward. 9.ATTACHING SIDE SHELF 1.Use two Bolts (A) to install the Side Shelf (11) from the inside of the Grill Chamber(1).
  • Page 17 10.POSITIONING THE GREASE DRAIN PAN Position The Grease Drain Pan (9) over the Firepot. The notched legs of the Grease Drain Pan should be facing downward to fit onto the locating brackets so that the grease can flow into the Grease Drain Tube. 11.ATTACHING THE CHAMBER DOOR HANDLE 1.Penetrate Hexagon Bolt (M) through Gasket (F) , Lid,Lid guide(59) and directly into the Lid Handle (2) and tighten.
  • Page 18 12.POSITIONING THE PORCELAIN GRILL AND WARMING RACK Position the Porcelain Grills (7) inside the cooking area and locate the Warming Rack (6)(5) on the rack support inside the chamber. 13.POSITIONING THE ASH TRAY 1.Install the Ash Tray Handle (13) on the Ash Tray (12) with Bolts (A) and Nuts (I). 2.Insert the Ash Tray (12) into the Grill Chamber (1).
  • Page 19 14.HANG ON THE GREASE BUCKET Locate the Grease Drain Tube which is on the right side of the chamber, then hang the Grease Bucket (10) on the hook. WIFI Antenna The grill comes with WIFI antenna that is packed neatly together with the power cable underneath the hopper.
  • Page 20: Initial Firing Instructions

    Please read this manual carefully and follow it step by step before starting your Z Grills for the first time and each time the grill runs out of pellets. 1.Remove the Porcelain Grills, Warming Rack, Grease Drain Pan and Heat Baffle from the interior of the grill.
  • Page 21: Subsequent Start-Up

    Temperature Dial to any cooking setting desired. 5.If this step is not successful, see TROUBLESHOOTING or contact Z GRILLS Technical Support to help diagnose the problem.
  • Page 22: Operating Tips

    OPERATING TIPS 1.Like all grills, the actual temperature of this grill and the cooking times will be affected by external temperature, humidity, wind conditions, quality of pellets, etc. 2.It is beneficial to shelter your grill from the wind. This will aid in temperature output, heat retention and heat recovery time when the lid is open.
  • Page 23: Maintenance & Cleaning

    2.It is highly recommended that you use Z GRILLS Cover to protect your grill . 3.You can use a high-quality car wax on the outside surfaces of your grill to protect it’s finish.
  • Page 24 Clean the ash from the Ash Tray of the grill periodically. If excessive ash is in the firepot, it may cause the fire to go out. This is especially true in the SMOKE setting. A shop vac is an excellent tool to use for removing the ash. WARNING: MAKE SURE THE GRILL FIRE IS OUT, THE UNIT IS OFF, UNPLUGGED AND COLD BEFORE ATTEMPTING TO CLEAN ASH FROM THE GRILL.
  • Page 25: Troubleshooting

    TROUBLESHOOTING CAUTION: Make sure the grill is completely cool and unplugged before you do any inspection, cleaning, maintenance or service work. Potential Problem Solution Cause Make sure the power cord is plugged Power in. Verify there is power at the electrical outlet.
  • Page 26 Pellets pellets. When contacting customer support Contact please have the following information Z GRILLS available: Your authorized Z Grills Customer dealer, your name, phone number, Get your new parts Service or your address, your Z Grill serial number and Z GRILLS part identification number.
  • Page 27: Digital Thermostat Control Wiring Diagram

    DIGITAL THERMOSTAT CONTROL WIRING DIAGRAM WIFI ANTENNA Usage of the Meat Probe Put the plug of the Meat Probe into the control panel (PROBE1 or PROBE2 or PROBE3 or PROBE4) Insert the Probe into the food to measure the temperature The P1 temperature of the control panel is displayed as the temperature of PROBE1, while the P2 temp is displayed as the temp of...
  • Page 28 CONTROL BOARD Press once the Control knob to turn on the grill, the screen will display for 1 second, and then display the code information to enter the working state, the default gear is 275F. Press and hold for 2 seconds to enter the Menu screen. Press and Hold for 5 seconds to power off.
  • Page 29: Z Grills Support

    Thank you for purchasing a Z GRILL! If you have any question, please contact customer support or your Z GRILL dealer. Z GRILLS, INC. offers the best technical and sales support in the industry. When calling customer please be prepared to provide the following information: 1.Dealer's name and date of purchase...
  • Page 30: 3-Y Limited Warranty

    Z GRILLS, Inc. shall not be liable if you install, operate, clean or maintain your grill without following the owners' manual instructions. Misuse, abuse, alteration and natural disasters...

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