Sumake SAF-100 Instruction Manual

Sumake SAF-100 Instruction Manual

Spindle type automatic screw driving module
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INSTRUCTION MANUAL
SAF-100
ITEM NO.:
SPINDLE TYPE AUTOMATIC SCREW DRIVING MODULE
SAF-100-I-1908A-YM

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Summary of Contents for Sumake SAF-100

  • Page 1 INSTRUCTION MANUAL SAF-100 ITEM NO.: SPINDLE TYPE AUTOMATIC SCREW DRIVING MODULE SAF-100-I-1908A-YM...
  • Page 2: Table Of Contents

    Table of Contents 1. Introduction・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・3 2. Item inspection・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・3 3. Safety precautions・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・4 4. Specification (1) Exterior・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・6 (2) Working environment ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・6 (3) weight ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・6 (4) Working stroke・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・7 (5) Parts Nomenclature・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・7 5. Installation (1) Positioning ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・8 (2) Electric screwdriver connection ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・9 (3) Signal connector・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・9 (4) Cylinder connection ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・9 6.
  • Page 3 9. Troubleshooting (1) Stripping ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・12 (2) Working fail・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・13 (3) Electric screwdriver breakdown ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・13 (4) Abnormal vibration ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・13 (5) Abnormal vibration ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・13 10. Maintenance・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・13...
  • Page 4: Introduction・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・3

    1. Introduction The SAF-100 Automatic Screw Feeder is suitable to automatic production to saves the trouble of manually picking screws as practiced conventionally. Furthermore, the machine can feed the screw to screwdriver also screwing to work-piece automatically. The working stability characteristic can enhance productivity, reduce human cost.
  • Page 5: Safety Precautions・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・4

    3. Safety precautions Follow instructions depicted in the manual and operate the machine correctly. <Be sure to follow the instructions> (1) Warning sign: 【Prohibition Sign】 Fire, electric shock, or personnel injury or death may occur if not observed 【Alarm Sign】 Damage of properties, or electric shock or injury of personal may occur if not observed.
  • Page 6 (2) Safety rules : NOT let contaminants such as water or oil enter into machine Please connect use correct voltage to work. Follow instructions depicted in the manual and operate the machine correctly DO NOT dismantle or modify the machine. If machine smoke, dropped from high place, influent, please remove the power cord and send the product for repair NOT place and operate the machine on an unstable table。...
  • Page 7: Specification

    4. Specification (1) Exterior: Model No. Dimension SAF-100 (2) Working environment : Model SAF-100 Voltage Power supply :AC 220V Air pressure 5.5(±0.5)kg/cm =0.54(±0.05)MPa Temperature 10℃~ 40℃ (3) Weight: Model SAF-100 Weight (㎏) 7.2KG...
  • Page 8: Working Stroke・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・7

    (4) working stroke: SAF-100: (5) Parts Nomenclature:...
  • Page 9: Installation

    5. Installation (1) Positioning: Positioning hole  Please fix according to the illustration and se screw to integrate SAF-100 with bracket.  Install height Adjustment steps: A﹒ Push main cylinder to Min. B﹒ Move second cylinder to Max. C﹒ Place one screw to jaw.
  • Page 10: Electric Screwdriver Connection ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・9

    (2) Electric screwdriver connection: SAF-100: (3) Signal connector: (4) Cylinder connection:...
  • Page 11: Pre-Job Checking・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・10

    6. Pre-job Checking (1) Install each item correctly. (2) Confirm that all power connectors, signal joint and air joint are properly installed in place. (3) Confirm the input power is correct. (4) Confirm that each sensor and cushion are positioned. (5) Confirm that all parts are securely locked (6) Confirm the working air pressure (at 5.5(±0.5)kg/cm2 7.
  • Page 12: Operating Steps

    C. Loosen fix screw to move sensor. The sensor will be lit once aim to inductive object. D. Fix screw (Remark 3: Please refer to 5-3 for sensor signal connector) 5) Feeding: after connecting with screw feeder, please ensure the screw can fed to tip of jaw. And the screw shank need exceed jaw.
  • Page 13 9. Troubleshooting (1) Stripping : 1) During replacement, the Work-Piece is not in correct position. Check if the Work-Piece position is accurate. 2) The torque setting of screwdriver is too big to working. Please adjust the screwdriver torque setting.(as shown in the figure.) 3) The BIT is bent and cannot be accurately aligned to the screw position.
  • Page 14 (2) Working fail: 1) The screwdriver torque setting is too low.  Adjust the torque of the screwdriver to the proper setting(refer to 9-1-2) 2) Workpiece screw hole positioning deviation  Correct the positioning of the work-piece or fixture so that the screw hole is aligned with the center of the screwdriver.
  • Page 15 EU Declaration of Conformity (DOC) SUMAKE INDUSTRIAL CO., LTD. 4F, No. 351, Yangguang St., Neihu District, Taipei City, Taiwan declare in sole responsibility that the equipment Equipment: AUTOMATIC SCREW FEEDER Model/ Serial No.: SNF-A1, SNF-A2, SNF-A3, SNF-A4, SNF-A8, SNF-A9, SNF-A10, SNF-A11, SNF-A12, SNF-A13, SF40TH, SF30A,...
  • Page 16 NOTE www.SUMAKE.com www.AIRCOMPRESSOR.com.tw...

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