Daikin AAF AstroPure 500 IR Installation, Operation And Maintenance Manual
Daikin AAF AstroPure 500 IR Installation, Operation And Maintenance Manual

Daikin AAF AstroPure 500 IR Installation, Operation And Maintenance Manual

Portable air purification system

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AstroPure
Portable Air Purification System
INSTALLATION, OPERATION, AND MAINTENANCE MANUAL
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Summary of Contents for Daikin AAF AstroPure 500 IR

  • Page 1 AstroPure ™ Portable Air Purification System INSTALLATION, OPERATION, AND MAINTENANCE MANUAL...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS: Introduction and Precautions ......................3 Precautions & Warnings ........................3 Important Safety Instructions ......................5 Intended Use ............................. 6 Product Overview & Installation Instructions .................. 7 Platform Overview ..........................7 Speci cations ............................ 8 Shipping and Receiving ........................8 Unpacking ............................
  • Page 3: Introduction And Precautions

    INTRODUCTION AND PRECAUTIONS Introduction This document contains the information necessary to receive, assemble, install, operate, and maintain AAF AstroPure Air Purification System properly. The purchaser, installer, and operator of the filtration system MUST read and comply with this document in its entirety. Observe these precautions in order to prevent property damage or injury.
  • Page 4 INTRODUCTION AND PRECAUTIONS (CONT’D) Precautions & Warnings (Cont’d) • Do not use in the following places - Where oil or flammable gases are used or may leak. Fire or smoke may result from ignition or suction towards the unit; injury may result from degradation or cracking plastic. - Where there are corrosive gases or metal dust particles.
  • Page 5: Important Safety Instructions

    INTRODUCTION AND PRECAUTIONS (CONT’D) Important Safety Instructions 1. READ AND SAVE THESE INSTRUCTIONS 2. WARNING – To reduce the risk of fire, electrical shock, or injury to persons, observe the following: a. Equipment must be installed and operated with filters specified in this document. Other filters cannot be substituted, as this will impact the performance of the equipment.
  • Page 6: Intended Use

    INTRODUCTION AND PRECAUTIONS (CONT’D) Important Safety Instructions (Cont’d) 2. WARNING – To reduce the risk of fire, electrical shock, or injury to persons, observe the following: (Cont’d) q. Examples of abnormality or damage: • The unit does not operate even if the switch is turned on. •...
  • Page 7: Product Overview & Installation Instructions

    PRODUCT OVERVIEW & INSTALLATION INSTRUCTIONS Platform Overview The AAF Flanders AstroPure Air Purification platform includes two capacity ranges: a 0-500CFM and 500-1000CFM unit. Part Number Model Number Additional Description 393-500-100 AstroPure 500 IR Indoor Portable Unit – Air Recirculation – 0-500CFM 393-500-200 AstroPure 500 IE Indoor Portable Unit –...
  • Page 8: Speci Cations

    PRODUCT OVERVIEW & INSTALLATION INSTRUCTIONS (CONT’D) Specifications Product Model Internal portable unit - Internal portable unit - Internal portable unit - Internal portable unit - recirculation mode exhaust air mode recirculation mode exhaust air mode Non-ducted Ducted (12" collar) Non-ducted Ducted (12"...
  • Page 9: Unpacking

    PRODUCT OVERVIEW & INSTALLATION INSTRUCTIONS (CONT’D) Unpacking Carefully remove the equipment from the shipping carton and inspect for any damage that may have occurred during transportation. Two workers at minimum are required to lift the unit from the container. Remove unit from shipping carton. Ensure when the unit is removed from the package that it is placed upon smooth, level, and stable ground.
  • Page 10: Installation Instructions

    PRODUCT OVERVIEW & INSTALLATION INSTRUCTIONS (CONT’D) Installation Instructions 1. Read and observe all safety instructions included in this document for safe installation & operation. 2. Determine where the AAF AstroPure Air Purification System is to be installed. 3. Remove the equipment from the packaging as described in the Unpacking section of this document.
  • Page 11: Quick Start Guide & Operation

    QUICK START GUIDE & OPERATION Quick Start Guide 1. Read and observe all safety and installation instructions provided in the Introduction and Installation Instructions section of this document. 2. After completion of installation, turn on the power switch located on the back of the unit. 3.
  • Page 12: Air Flow Calculation

    QUICK START GUIDE & OPERATION (CONT’D) Air Flow Calculation Per ASHRAE guidelines and other relevant guidelines, the feet coverage of each unit can be calculated using the following example: CFM = (Ceiling Height) x (Room Square Footage) x (ACH) x (1hr/60min) As an example, if the unit is installed in a 35’...
  • Page 13: Ec Motor Speed Adjustment

    QUICK START GUIDE & OPERATION (CONT’D) EC Motor Speed Adjustment The unit has been equipped with an EC motor and controller to allow customization of air flow settings or noise levels. This adjustment can be done directly in the control panel (see Control Panel section for more information).
  • Page 14: Wiring Diagram

    QUICK START GUIDE & OPERATION (CONT’D) Wiring Diagram Motor Specification AstroPure 1000 EC motor - 1 HP – 11.45 Amp – 115/120 V – 50/60 Hz - 1phase - 15 Amp fuse - Rotation: counter-clockwise - Motor must start at 1 +/- 0.2 VDC, 10% PWM, AT 600 +/- 10 RPM AstroPure 500 EC motor - 0.33 HP –...
  • Page 15: Maintenance & Service

    MAINTENANCE & SERVICE Filter Replacement Important note: The filters can be contaminated with various particles, including viable and potentially infectious contaminants. Suppose it is suspected that filters could be contaminated with contagious pollutants. In that case, it is recommended that before starting filter replacement, all designated PPE devices must be available, in good condition, and used during filter replacement.
  • Page 16: Filter Replacement

    MAINTENANCE & SERVICE (CONT’D) Filter Replacement 4. When the Back Panel is removed, you will see the HEPA and Pre-filters. MEGAcel I eFRM 18" x 18" x 11-½" PN/ 905-301-090 (1 unit) VariCel 2+ HC NH 16" x 16" x 4" PN/ 3102040-609 (1 unit) Figure 3 Note: If your equipment has the knob retention brackets (used only for shipping transportation),...
  • Page 17 MAINTENANCE & SERVICE (CONT’D) Filter Replacement 5. Replacement of the HEPA filter Step A – Identify the brackets Figure 5 Figure 4 Step B – Remove the Brackets (Left and Right). Slide the bracket to the side (forward or backward, depending on your model) then pull tto remove.
  • Page 18 MAINTENANCE & SERVICE (CONT’D) Filter Replacement 5. Replacement of the HEPA filter (Continued) Step C – Remove the knob fasteners. To remove, use your hands to loosen the knob by turning counterclockwise (Figure 8). Knob fasteners that hold the HEPA filters (4 pieces (2 left and 2 right) Figure 8 Install/Remove the HEPA filter by sliding it into...
  • Page 19 MAINTENANCE & SERVICE (CONT’D) Filter Replacement 6. Replacement of the pre-filter To remove, use your hands to loosen the knob by turning counterclockwise (Figure 11). Figure 11 Figure 10 Install/Remove the pre-filter by sliding it into the lower-filter track (Figure 12). Check to ensure the airflow arrow position is pointed UPWARD.
  • Page 20: Replacement Parts

    MAINTENANCE & SERVICE (CONT’D) Replacement Parts Prefilters The prefilter can last up to six (6) months, depending on the indoor air contamination levels. It is recommended to replace it over an interval of four to six (4–6) months. Efficiency Description Nominal Dimensions Actual Dimensions Part Number...
  • Page 21: Overview And Main Screen

    CONTROL PANEL (CONT’D) Control Panel – Screen Overview Button Names Control Panel – Screen Overview Startup Screen...
  • Page 22: Filter's Pressure Drop And Particulate Matter Counting Screen

    CONTROL PANEL (CONT’D) Control Panel – Screen Overview Main Screen Control Panel – Screen Overview Filter’s Pressure Drop and Particulate-Matter Counting Screen...
  • Page 23: Decontamination And Other Set-Up Screen

    CONTROL PANEL (CONT’D) Control Panel – Screen Overview Decontamination Cycle, Standby, & PM Indicator/Alert Control Panel – Screen Overview Schedule Programming...
  • Page 24: Operations Mode- Functionality

    CONTROL PANEL (CONT’D) OPERATIONS MODE – FUNCTIONALITY Screen Button Action Turn on/Off the equipment Press the (1) power button to cycle fan On/Off. Changing the speed fan To change the fan speed, please use the (4) Up or (6) Down buttons.
  • Page 25 CONTROL PANEL (CONT’D) OPERATIONS MODE – FUNCTIONALITY Screen Button Action Set standby function On the “PM and Filter Pressure Drop”, press (5) Return to move the “Room Decontamination screens”. Press and hold for 5 secs (3) Enter button, the eld will start blinking use the (4) Up or (6) Down buttons to select the number desired and (3) Enter button to move on the eld until the Standby eld.
  • Page 26 CONTROL PANEL (CONT’D) OPERATIONS MODE – FUNCTIONALITY Screen Button Action Setting Autonomous Operation Schedule On the “Room Decontamination”, press (5) Return to move the “Schedule programming”. Press and hold for 5 secs (3) Enter button, and the eld will start blinking use the (4) Up or (6) (Down) buttons to select the number desired and (3) Enter button to move on the eld (day, start and stop) To copy the same settings from the previous day, press...
  • Page 27: Troubleshooting Guide

    CONTROL PANEL (CONT’D) PM Alert: Figure 1 Categories Values PM 2.5 µg/m³ Good 0.0 - 12.0 These messages will not be displayed. Moderate 12.1 - 35.4 Unhealthy for Sensitive People 35.5 - 55.4 Unhealthy 55.5 - 150.4 Only these messages will be displayed. Very Unhealthy 150.5 - 250.4 Hazardous...
  • Page 28: Warranty

    APPENDIX A – WARRANTY AAF INTERNATIONAL LIMITED WARRANTY The Seller warrants that it will provide free replacement parts in the event any product manufactured by the Seller proves defective in material or workmanship for a period of twelve (12) months from initial startup or eighteen (18) months from date of shipment, whichever expires sooner.
  • Page 29: Manual Revision History

    APPENDIX B – MANUAL REVISION HISTORY Revision Revision Date Description of Change Approval Version 12/24/2020 Initial edition Revision B – adding new information about control 03/25/2021 panel Adding new information about control panel and 09/14/2021 sound levels Add appendix A and B about the installation of the Bracket- Change the appendix for Steps 1, 2 and 3;...
  • Page 30 For Technical or Application Questions: Email: astropure@aafintl.com AAF International Locations AAF, the world’s largest manufacturer of air Americas Europe Asia & Middle East filtration solutions, operates production, Louisville, KY Cramlington, UK Riyadh, Saudi Arabia warehousing and distribution facilities in 22 Atlanta, GA Gasny, France Shah Alam, Malaysia...

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