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Hydraulic Calibration Pump
0 ... 700 bar (0 ... 10,000 psi)
Dear user,
We have made every effort to ensure the accuracy of the contents of this User
Manual. Should any errors be detected, we would greatly appreciate to receive
suggestions to improve the quality of the contents of this User Manual.
For more detailed technical data about the Beamex PGHH Hydraulic
Calibration Pump 0 ... 700 bar (0 ... 10,000 psi), please contact the
manufacturer.
PGHH
© Beamex 2023
Beamex Oy Ab
Ristisuonraitti 10
FIN-68600 Pietarsaari
Finland
Tel:
E-mail:
Website:
8802700 / PGHHuEng / Version 2.0
+358-10-5505000
sales@beamex.com
service@beamex.com
https://www.beamex.com
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Table of Contents
Related Manuals for BEAMEX PGHH
Summary of Contents for BEAMEX PGHH
- Page 1 Manual. Should any errors be detected, we would greatly appreciate to receive suggestions to improve the quality of the contents of this User Manual. For more detailed technical data about the Beamex PGHH Hydraulic Calibration Pump 0 … 700 bar (0 … 10,000 psi), please contact the manufacturer.
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Page 2: Table Of Contents
Table of Contents Prologue................... 3 Typographical Conventions................ 3 Unpacking and Inspection................3 Feedback....................4 Safety Precautions and Warnings..........5 Specifications.................. 7 About PGHH..................9 Operating instructions..............12 Troubleshooting................17 Leak Test....................18 Maintenance................... 19 Disposal..................21... -
Page 3: Prologue
Unpacking and Inspection At the factory, each new PGHH passes a careful inspection. It should be free of scrapes and scratches and in proper operation condition upon receipt. The receiver should, however, inspect the unit for any damage that may have occurred during transportation. -
Page 4: Feedback
• Bx 1215 male to 1/4" NPT male pressure fitting for the Pressure Hose to be connected to the DUT (Device Under Test) • Bonded seals for EXT/PGHH • Copper gaskets for G1/4" B fittings • A filling bottle with a cap •... -
Page 5: Safety Precautions And Warnings
Warning: Only personnel with good experience and knowledge of pressure media, pressure instruments and connections are allowed to work with the PGHH pump. Incorrect use may result in damage to the pump, the instrument connected to the pump and/or personal injury. - Page 6 Please notice, that the product warranty may be voided if these instructions are not followed. Warning: Do not use PGHH in any other way than as described in this user manual.
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Page 7: Specifications
0 … 700 bar / 0 ... 10,000 psi On the side: G1/4" female port with Pressure Connectors pre-installed Bx 1215 male fitting for connecting a Beamex 630 bar / 9,100 psi hose At the top: Pre-installed G1/4" B female fitting for connecting a Beamex EXT External Pressure Module EXT60...1,000,... - Page 8 Specifications - 8 The 630 bar Pressure Hose Length 1 m / 39.37" Internal diameter 2 mm / 0.08" Outer diameter 5 mm / 0.2" Working pressure 630 bar / 9,100 psi Bursting pressure 2,000 bar / 29,000 psi Smallest bending radius 20 mm / 0.78"...
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Page 9: About Pghh
About PGHH - 9 About PGHH Figure 1: PGHH overview Legend: Fine adjust Fitting for the Pressure Hose Fitting for the optional Beamex EXT External Pressure Module Vent valve Reservoir filling plug 200 ml / 12.2 in Reservoir Stroke selector Prime/High... - Page 10 About PGHH - 10 Figure 2: PGHH, bottom view Legend: Reservoir drain screw DIN 912, M5 x 6 O-ring 4 x 2 mm...
- Page 11 O-ring 8 x 2 mm for the Reservoir filling plug 1/8" bonded seal (usit) for the Vent valve Release valve ball M8 bonded seal (usit) 10. G1/4" B female fitting for connecting a Beamex EXT External Pressure Module 11. PGHH pressure plug G1/4" male with an O-ring...
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Page 12: Operating Instructions
Operating instructions - 12 Operating instructions Remove the PGHH G1/4" male pressure plug from the pressure fitting (3 in Figure 1: PGHH overview) on top of the pump. Connect the optional Beamex EXT External Pressure Module, other pressure measurement device or indicator to the pump using the... - Page 13 Operating instructions - 13 Connect the Pressure Hose to the Bx 1215 fitting (2 in Figure 1: PGHH overview) and leave the other end loose. Adjust the Fine adjust (1 in Figure 1: PGHH overview) to the bottom (fully clockwise). Close the Vent valve (4 Figure 1: PGHH overview) by turning it fully clockwise.
- Page 14 Operating instructions - 14 Figure 4: An example of the connections Legend: Beamex EXT External Pressure Module PGHH pump DUT (Device Under Test) Calibrator...
- Page 15 Figure 1: PGHH overview). If overtightened, the Release valve ball (8 in Figure 3: PGHH, detailed top view) or top of the pump may get damaged or even the whole Vent valve may break. Start generating the pressure. When squeezing starts to feel heavy...
- Page 16 11. To fully release the pressure from the system, turn the PGHH’s Vent valve counterclockwise. Squeeze the handles fully and only then return the Stroke selector to the prime position.
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Page 17: Troubleshooting
Troubleshooting - 17 Troubleshooting If the pump assembly fails to indicate a pressure increase after considerable pumping action of the handle, the following should be examined: • Check to ensure that the connections between the pump, the hose end and the attached instrument(s) are tight and repeat operating instructions step 7;... -
Page 18: Leak Test
If you suspect that the pump is leaking, you can easily test it by following these steps: Connect the optional Beamex EXT External Pressure Module to the pump (on top) or use the hose to connect the pump to calibrator's internal high pressure module. -
Page 19: Maintenance
Pressure compensation screw with a new one. If the pump is leaking or it is damaged, you can perform the repairs yourself or you can send it to Beamex Service. All spare parts (with video instructions) are available at https://shop.beamex.com/. - Page 20 Warning: If the pump is accidentally dropped, it may get damaged. Warning: Please remember to empty any fluid from the Reservoir before sending the pump for service! Otherwise additional waste handling fee may be charged. Caution: Always depressurize the PGHH when it is left unsupervised.
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Page 21: Disposal
Disposal - 21 Disposal Incorrect disposal can put the environment at risk. Dispose the instrument components and packaging materials in an environmentally compatible way and in accordance with the country-specific waste disposal regulations.
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