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Summary of Contents for schmersal AZM400Z-ST-I1-1P2P
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Page 1: Table Of Contents
INSTRUCTIONS FOR OPERATION AND ASSEMBLY Solenoid interlock AZM400Z-ST-I1-1P2P Table of Contents 1 About this document 1.1 Function 1.2 Target group of the operating instructions: authorised qualified personnel 1.3 Explanation of the symbols used 1.4 Appropriate use 1.5 General safety instructions 1.6 Warning about misuse... -
Page 2: About This Document
Warning:Failure to comply with this warning notice could lead to physical injury and/or damage to the machine. 1.4 Appropriate use The Schmersal range of products is not intended for private consumers. The products described in these operating instructions are developed to execute safety-related functions as part of an entire plant or machine. -
Page 3: Warning About Misuse
Further technical information can be found in the Schmersal catalogues or in the online catalogue on the Internet: products.schmersal.com. The information contained in this operating instructions manual is provided without liability and is subject to technical modifications. There are no residual risks, provided that the safety instructions as well as the instructions regarding mounting, commissioning, operation and maintenance are observed. -
Page 4: Special Versions
2P2P 2 serial diagnostic output and 2 p-type safety outputs (only for ST2) without Manual release Emergency exit With securing holes for Bowden cable assembly without without electronic manual release (Only for ST) with electronic manual release (Only for ST2) Actuator AZM400-B1 Versions AZM400Z-...-BOW may only be used in connection with Bowden cable release ACC-AZM400-BOW-.M-.M, which is... -
Page 5: Technical Data
The user must evaluate and design the safety chain in accordance with the relevant standards and the required safety level. If multiple safety sensors are involved in the same safety function, the PFH values of the individual components must be added. The entire concept of the control system, in which the safety component is integrated, must be validated to the relevant standards. - Page 6 Safety classification Standards EN ISO 13849-1 EN IEC 61508 Safety classification - Interlocking function Performance Level, up to Category PFH value 1.00 x 10⁻⁹ /h PFD value 9.00 x 10⁻⁵ Safety Integrity Level (SIL), suitable for applications in Mission time 20 Year(s) Safety classification - Guard locking function Performance Level, up to...
- Page 7 Note The maximum tightening torque of the cover screw (cover triangle) is 0.55 Nm. Mechanical data - Connection technique Termination Connector M12, 8-pole, A-coded Mechanical data - Dimensions Length of sensor 46.7 mm Width of sensor 77.8 mm Height of sensor 156.7 mm Ambient conditions Degree of protection...
- Page 8 External wire and device fuse rating 2 A gG Time to readiness, maximum 1,500 ms Switching frequency, maximum 0.3 Hz Open / close cycle (motor), minimum Minimal average cycle time (with continuous operation) 20 s Utilisation category DC-12 24 VDC / 0.05 A Electrical data - Control inputs Guard locking function Designation, Control inputs E1 und E2 (p-schaltend), E3 (n-schaltend)
- Page 9 This device complies with the nerve stimulation limits (ISED SPR-002) when operated at a minimum distance of 100 mm. Changes or modifications not expressly approved by K.A. Schmersal GmbH & Co. KG could void the user's authority to operate the equipment.
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Page 10: Mounting
This device complies with the nerve stimulation limits (ISED CNR-102) when operated at a minimum distance of 100 In the event of changes or modifications that have not been expressly approved by K.A. Schmersal GmbH & Co. KG, the user's authorisation to use the device may become ineffective. - Page 11 The approach direction must only be from the X and Y directions. The maximum distance of 7 mm between the actuator and the solenoid interlock must be maintained so that the stipulated holding force and the safe clamping function is achieved according to SIL 3. The construction of the guard door is to be designed so that it is not possible to move the guard system with the actuator on the Z axis so far that the distance between the interlock and the actuator is greater than 7 mm.
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Page 12: Manual Release
3.2 Manual release For the machine set-up, the solenoid interlock can be unlocked in a de-energised condition. Turning the triangle of the manual release using the triangular key to the position releases the solenoid interlock. The normal locking function is only restored after the manual release has been returned to its original position Triangular key TK-M5 (101100887) available as accessory. -
Page 13: Emergency Exit -T
Then no other actions are required, the safety and diagnostic units remain off. System condition (only valid during the initialising phase): Main supply Auxiliary supply System condition Locking bolt remains in position (safety outputs switched off) 24 V dependent on the control inputs 24 V Locking bolt is retracted automatically (unlock) -
Page 14: Dimensions
3.6 Dimensions All measurements in mm. AZM400Z-ST AZM400Z-ST2 14-27... -
Page 15: Actuator And Accessories
AZM400 with emergency exit AZM400Z-ST..-T AZM400Z-ST2..-T Manual release with cover Emergency Exit Locking bolt (extended) Connector plug M12, 8-pole Connector plug M12, 5-pole RFID Sensor 3.7 Actuator and accessories Actuator AZM400-B1 (not included in delivery) 15-27... - Page 16 Mounting plate, part of the mounting set MS-AZM400 (available as accessory) Lockout tag SZ400 (available as accessory) For detailed information and assembly instructions, see operating instructions SZ400 16-27...
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Page 17: Electrical Connection
Bowden cable release ACC-AZM400-BOW-.M-.M (available as accessory) Observe the additional notes in the operating instructions of the Bowden cable release. 4 Electrical connection 4.1 General information for electrical connection The electrical connection may only be carried out by authorised personnel in a de-energised condition. 17-27... -
Page 18: Control Options In The Normal Operating Mode
The voltage inputs A1 (and H1 with the AZM400Z-ST2..), and the control inputs E1, E2 and E3 must have a permanent protection against over-voltage. The use of PELV supply units according to EN 60204-1 is recommended. The safety outputs can be integrated into the safety circuit of the control system. The required electrical cable fuse protection must be integrated in the installation. -
Page 19: Requirements For The Connected Safety-Monitoring Module
100 ms. The safety inputs of the safety-monitoring module must be able to blank a test impulse of < 1 ms. Information for the selection of suitable safety-monitoring modules can be found in the Schmersal catalogues or in the online catalogue on the Internet: products.schmersal.com. - Page 20 Function safety Pin configuration of Colour codes of the Possible colour code switchgear the connector M12. 8- Schmersal connector of other commercially pole plugs available connector to DIN 47100 plugs according to EN 60947-5-2 Control input 1...
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Page 21: Wiring Examples
Function safety Pin configuration of Colour codes of the Possible colour code switchgear the connector M12, 5- Schmersal connector of other commercially pole plugs available connector to DIN 47100 plugs according to EN 60947-5-2 Functional earth connection 3... -
Page 22: Actuator Teaching / Actuator Detection
Key, wiring Connector plug M12, 8-pole Control input 1 Control input 1 Control input 2 Safety output 1 Safety output 2 Diagnostic output Wiring example 2: AZM400Z-ST2 Key, wiring Connector plug M12, 8-pole Connector plug M12, 5-pole Control input 1 Control input 2 Control input 3 Safety output 1... -
Page 23: Active Principle And Diagnostic Functions
Solenoid interlocks with standard coding are ready to use upon delivery. Individually coded solenoid interlocks and actuators will require the following "teach-in" procedure: 1. Switch the solenoid interlock's voltage supply off and back on. 2. Introduce the actuator in the detection range. The teach-in procedure is signalled at the solenoid interlock, green LED off, red LED on, yellow LED flashes (1 Hz). -
Page 24: Diagnostic Outputs
Arrangement of the LEDs 6.3 Diagnostic outputs The short-circuit proof diagnostic output OUT or OUT1 and OUT2 of the ST2 version can be used for central visualisation or control functions, e.g. in a PLC. I It indicates the switching condition as shown in the table 1. The diagnostic outputs OUT or OUT1 and OUT2 are not safety relevant outputs. - Page 25 Table 1: Diagnostic information of the solenoid interlock AZM400 System Control Safety Diagnostic outputs condition signals outputs Guard ST version locking green yellow Y1, Y2 version version function OUT1 OUT2 Door open Unlock unlocked (bolt retracted) Door closed Unlock Flashes 24 V unlocked (bolt...
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Page 26: Set-Up And Maintenance
Actuator Unlock Flashes teaching can quickly completed Only I2: Unlock Flashes 24 V 24 V Actuator has been taught (Manipulatio n protection time is running) after 30 min. disabling due to fault see flash code Table 2: Error messages / flash codes red diagnostic LED Flash codes (red) Designation Autonomous... -
Page 27: Maintenance
The safety switchgear must be disposed of in an appropriate manner in accordance with the national prescriptions and legislations. 27-27 Schmersal Ltd., Sparrowhawk Close, WR14 1GL Malvern The details and data referred to have been carefully checked. Images may diverge from original. Further technical data can be found in the manual. Technical amendments and errors possible.
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