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Summary of Contents for schmersal AZM400Z-ST-I2-1P2P-T-DU
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Page 1: Table Of Contents
INSTRUCTIONS FOR OPERATION AND ASSEMBLY Solenoid interlock AZM400Z-ST-I2-1P2P-T-DU Table of Contents 1 About this document 1.1 Function 1.2 Target group of the operating instructions: authorised qualified personnel 1.3 Explanation of the symbols used 1.4 Appropriate use 1.5 General safety instructions 1.6 Warning about misuse... -
Page 2: About This Document
Warning: Failure to comply with this warning notice could lead to physical injury and/or damage to the machine. 1.4 Appropriate use The Schmersal range of products is not intended for private consumers. The products described in these operating instructions are developed to execute safety-related functions as part of an entire plant or machine. -
Page 3: Warning About Misuse
Further technical information can be found in the Schmersal catalogues or in the online catalogue on the Internet: products.schmersal.com. The information contained in this operating instructions manual is provided without liability and is subject to technical modifications. There are no residual risks, provided that the safety instructions as well as the instructions regarding mounting, commissioning, operation and maintenance are observed. -
Page 4: Special Versions
2P2P 2 serial diagnostic output and 2 p-type safety outputs (only for ST2) without Manual release Emergency exit With securing holes for Bowden cable assembly without without electronic manual release (Only for ST) with electronic manual release (Only for ST2) Actuator AZM400-B1 Versions AZM400Z-...-BOW may only be used in connection with Bowden cable release ACC-AZM400-BOW-.M-.M, which is... -
Page 5: Technical Data
The user must evaluate and design the safety chain in accordance with the relevant standards and the required safety level. If multiple safety sensors are involved in the same safety function, the PFH values of the individual components must be added. The entire concept of the control system, in which the safety component is integrated, must be validated to the relevant standards. -
Page 6: Mechanical Data
Number of safety contacts Safety classification Vorschriften EN ISO 13849-1 EN IEC 61508 Safety classification - Interlocking function Performance Level, up to Category PFH value 1.00 x 10⁻⁹ /h PFD value 9.00 x 10⁻⁵ Safety Integrity Level (SIL), suitable for applications in Mission time 20 Year(s) Safety classification - Guard locking function... - Page 7 Note (Type of the fixing screws) Property class min. 10.9 Tightening torque of the screw 8 Nm Mechanical data - Connection technique Termination Connector M12, 8-pole Mechanical data - Dimensions Length of sensor 65.3 mm Width of sensor 77.8 mm Height of sensor 166.7 mm Ambient conditions...
- Page 8 Operating current while bolt movement, peak 600 mA / 100 ms Rated operating voltage 24 VDC Operating current 50 mA Required rated short-circuit current 100 A External wire and device fuse rating 2 A gG Time to readiness, maximum 1,500 ms Switching frequency, approx.
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Page 9: Status Indication
Current, Utilisation category DC-12 0.25 A Voltage, Utilisation category DC-13 24 VDC Current, Utilisation category DC-13 0.25 A Test pulse interval, typical 1000 ms Test pulse duration, maximum 0.5 ms Classification ZVEI CB24I, Source Classification ZVEI CB24I, Sink Electrical data - Diagnostic outputs Design of control elements short-circuit proof, p-type Voltage drop U... -
Page 10: Mounting
This device complies with the nerve stimulation limits (ISED CNR-102) when operated at a minimum distance of 100 In the event of changes or modifications that have not been expressly approved by K.A. Schmersal GmbH & Co. KG, the user's authorisation to use the device may become ineffective. - Page 11 Use in temperatures below freezing is permitted only with dry cold. The customer must take this into account when assembling the safety switch. Actuating directions and switch distances The AZM400 can be operated within the following tolerance limits: X axis ±...
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Page 12: Manual Release
The safety equipment must be designed so that there is no crushing hazard due to the movement of the bolt. Mounting of the actuators Refer to the mounting instructions manual for the corresponding actuator. To avoid any interference inherent to this kind of system and any reduction of the switching distances, please observe the following guidelines: Metal parts and magnetic fields in the area of the solenoid interlock and the actuator can influence the switch distance or lead to malfunctions... -
Page 13: Electrical Manual Release - E (For -St2)
After successful commissioning the attached cover is to be screwed onto the manual release and then secured with the appropriate seal. The maximum tightening torque of the cover screw is 0.55 Nm. Locked position Unlocked position 3.3 Electrical manual release - E (for -ST2) The electrical manual release can be achieved with an additional auxiliary power supply. -
Page 14: Assembly With Mounting Set
Do not turn beyond the end stop. Locked position Unlocked position To ensure correct operation of emergency exit -T the safety door/guard must not be in a mechanically tensioned state. 3.5 Assembly with mounting set When using 40 mm aluminium profile, the optimum mounting set MS-AZM400 can be used. This consists of two mounting plates including four bolt and four nuts. -
Page 15: Dimensions
3.6 Dimensions All measurements in mm. 15-32... - Page 16 AZM400Z-ST AZM400Z-ST2 AZM400 with emergency exit 16-32...
- Page 17 AZM400Z-ST..-T AZM400Z-ST2..-T 17-32...
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Page 18: Actuator And Accessories
Manual release with cover Emergency Exit Locking bolt (extended) Connector plug M12, 8-pole Connector plug M12, 5-pole RFID Sensor 3.7 Actuator and accessories Actuator AZM400-B1 (not included in delivery) Mounting plate, part of the mounting set MS-AZM400 (available as accessory) 18-32... - Page 19 Lockout tag SZ400 (available as accessory) For detailed information and assembly instructions, see operating instructions SZ400 19-32...
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Page 20: Electrical Connection
Bowden cable release ACC-AZM400-BOW-.M-.M (available as accessory) Observe the additional notes in the operating instructions of the Bowden cable release. 4 Electrical connection 20-32... -
Page 21: General Information For Electrical Connection
4.1 General information for electrical connection The electrical connection may only be carried out by authorised personnel in a de-energised condition. The voltage inputs A1 (and H1 with the AZM400Z-ST2..), and the control inputs E1, E2 and E3 must have a permanent protection against over-voltage. -
Page 22: Requirements For The Connected Safety-Monitoring Module
The outputs used for the control must correspond to the Performance Level (PL) of the guard system. To achieve the PL e the control must have tested outputs as these are not tested by the AZM400. Independent of the version used, the notes in the Operating Instructions of the used controller should be observed. These could include: - Shielded installed cable - Minimum interval every 24 hours... -
Page 23: Wiring Configuration And Connector Accessories
Information for the selection of suitable safety-monitoring modules can be found in the Schmersal catalogues or in the online catalogue on the Internet: products.schmersal.com 4.4 Wiring configuration and connector accessories Pin assignment of the version AZM400Z-ST-… Function safety Pin configuration of... -
Page 24: Wiring Examples
Function safety Pin configuration of Colour codes of the Possible colour code switchgear the connector M12, 5- Schmersal connector of other commercially pole plugs available connector to DIN 47100 plugs according to EN 60947-5-2 Functional earth connection 3... - Page 25 Key, wiring Connector plug M12, 8-pole Control input 1 Control input 1 Control input 2 Safety output 1 Safety output 2 Diagnostic output Wiring example 2: AZM400Z-ST2 25-32...
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Page 26: Actuator Teaching / Actuator Detection
Key, wiring Connector plug M12, 8-pole Connector plug M12, 5-pole Control input 1 Control input 2 Control input 3 Safety output 1 Safety output 2 Functional earth connection OUT1 Diagnostic output 1 OUT2 Diagnostic output 2 5 Actuator teaching / actuator detection Solenoid interlocks with standard coding are ready to use upon delivery. -
Page 27: Diagnostic-Leds
short) will lead to a warning message, the disabling of the diagnostic output OUT of the ST version and OUT2 of the ST2 version and the delayed shutdown of the safety outputs. safety outputs are disabled if the error warning is active for 30 minutes. -
Page 28: Diagnostic Information
6.4 Diagnostic information 28-32... - Page 29 Table 1: Diagnostic information of the solenoid interlock AZM400 System Control Safety Diagnostic outputs condition signals outputs Guard ST version locking green yellow Y1, Y2 version version function OUT1 OUT2 Door open Unlock unlocked (bolt retracted) Door closed Unlock Flashes 24 V unlocked (bolt...
- Page 30 Actuator Unlock Flashes teaching can quickly completed Only I2: Unlock Flashes 24 V 24 V Actuator has been taught (Manipulatio n protection time is running) after 30 min. disabling due to fault see flash code Table 2: Error messages / flash codes red diagnostic LED Flash codes (red) Designation Autonomous...
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Page 31: Set-Up And Maintenance
7 Set-up and maintenance 7.1 Functional testing The safety function of the safety components must be tested. The following conditions must be previously checked and met: 1. Check max. axial misalignment of actuator and solenoid interlock. 2. Check max. angle displacement. 3. - Page 32 32-32 K.A. Schmersal GmbH & Co. KG, Möddinghofe 30, 42279 Wuppertal The details and data referred to have been carefully checked. Images may diverge from original. Further technical data can be found in the manual. Technical amendments and errors possible.
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