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SGY-120-D
Fully Pneumatic Piston Filling Machine
SGY Series (Liquid Only)
Operation Manual
(Please read it carefully before using the machine!)
ATTENTION:
Machine must be completely torn down, cleaned, sanitized, and
lubricated with H3 food grade lubricant prior to use. A recommended
lubricant has been provided.
Please note the hose provided is NOT sanitary hose unless specifically
requested. The machine is 316SS Food Grade equipment.
This machine requires an air compressor.
We would recommend a 20+ gallon compressor.
The air requirements for this machine are 5cfm@90psi.
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Summary of Contents for Cleveland SGY-120-D
- Page 1 SGY-120-D Fully Pneumatic Piston Filling Machine SGY Series (Liquid Only) Operation Manual (Please read it carefully before using the machine!) ATTENTION: Machine must be completely torn down, cleaned, sanitized, and lubricated with H3 food grade lubricant prior to use. A recommended lubricant has been provided.
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Page 2: Table Of Contents
Instruction of Fully Pneumatic Filling Machine of SGY Series Table of Contents Chapter 1 Overview ......................3 1-1 Overview ........................... 3 1-2 Features ............................ 3 1-3 Parameters ..........................3 1-4 Working Principle ........................3 1-5 Working Process ........................4 1-6 Available Range ......................... 4 Chapter 2 Operation Instruction .................... -
Page 3: Chapter 1 Overview
Instruction of Fully Pneumatic Filli ng Machine of SGY Series Chapter 1 Overview 1-1 Overview The SGY series fully pneumatic filling machines are newly designed for liquid, paste, and cream filling, and its filling amount can be adjusted as required based on the specified range, featuring high stability, reliability and filling accuracy. -
Page 4: Working Process
Instruction of Fully Pneumatic Filling Machine of SGY Series 1-5 Working Process Open the inlet valve, adjust the working air pressure and select the working status (automatic or semiautomatic). During the operation, the rotary cylinder linkage is turned (opens a path towards the front while sealing towards the top), the fill head cylinder moves upwards to open the discharge valve, the piston cylinder actuates to move the piston forward, which dispenses material for filling ( the speed can be adjusted by the “Behind”... - Page 5 Instruction of Fully Pneumatic Filli ng Machine of SGY Series 1-7 Introduction to Parts and Specifications Fill head air cylinder Air regulator Fill head reducer nozzle Protective covering Stainless T joint Rotating hand wheel Draw hose Indicator Draw hose check valve Threaded adjustment shaft Product chamber Crossmember...
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Page 6: Chapter 2 Operation Instruction
Instruction of Fully Pneumatic Filling Machine of SGY Series Chapter 2 Operation Instruction 2-1 Preparation 1. Precautions The inlet air pressure should be 0.5-0.8Mpa and the working air pressure should be 0.4-0.5 Mpa. Keep all appendages clear of moving parts during operation. 2. -
Page 7: Operation Method
Instruction of Fully Pneumatic Filli ng Machine of SGY Series 2-2 Operation Method Connect the air source and slide the air inlet collar toward the machine. Check whether the air pressure meter is in the specified range (roughly reading in the “12-3 o’clock” range). If not, draw the air pressure knob outwards to unlock, rotate the pressure regulator until the pressure is in the specified range (0.40.5Mpa) and push the knob back in to lock. -
Page 8: Fault Analysis And Troubleshooting
Instruction of Fully Pneumatic Filling Machine of SGY Series 2-3 Fault Analysis and Troubleshooting Symptom Troubleshooting Analysis Check whether the air pressure valve is Open it open Check whether the gas source is open Open it Check whether the value on air pressure Adjust it to 5-8KG/CM meter is qualified Check whether there is leakage on the... -
Page 9: Safety Instruction
Instruction of Fully Pneumatic Filli ng Machine of SGY Series 2-4 Safety Instruction You can use soap and warm water to clean the machine. Fill hopper with cleaning agent and water; cycle until discharge is clear of any product; fill hopper with clean water and cycle until water is clear. -
Page 10: Chapter 3 Machine Specification
Instruction of Fully Pneumatic Filling Machine of SGY Series Chapter 3 Machine Specification 3-1– SGY Series Single & Dual Head (same size just x 2) Hose Dimensions Measurements are in inches. Model Dispensing Hose Draw Hose Inside Diameter Outside Diameter Inside Diameter Outside Diameter SGY-60... -
Page 11: 3-2- Sgy Series Machine Capacities
Instruction of Fully Pneumatic Filli ng Machine of SGY Series 3-2– SGY Series Machine Capacities Model No. Filling Capacity Pressure Filling Speed Dimension Weight Range Precision (min./bottle) LxWxH inches (lb) (MPa) SGY-60 0.34 - 2.0 oz / 10ml - 60ml 0.4-0.6 1%-2% 0-50... -
Page 12: 3-2- Sgy Series Machine Dimensions
Instruction of Fully Pneumatic Filling Machine of SGY Series 3-2– SGY-D Series Machine Dimensions MODELS: SGY - 60 , SGY - 120 , SGY - 250 *Dimensions may vary by model MODELS: SGY - 250 0 , SGY - 500 0 *Dimensions may vary by model MODELS: SGY - 50 0 , SGY - 1 00 0 *Dimensions may vary by model...
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