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Rockwell Automation M3575RH Series Instruction Manual

Snubber braking kits for ac drives enclosed resistor modules, enclosed transistor modules

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Snubber Braking Kits for AC Drives
Enclosed Resistor Modules, Enclosed Transistor Modules
M3575RH__, M3575RL__, M3575TH__, M3575TL__
ATTENTION: Only qualified electrical personnel familiar with the construction and operation of
this equipment and the hazards involved should install, adjust, operate, and/or service this
!
equipment. Read and understand this manual and other applicable manuals in their entirety
before proceeding. Failure to observe this precaution could result in severe bodily injury or loss
of life.
Product Description
Snubber Braking kits connect to 230 VAC and 460 VAC GV3000/SE, SP120, SP500, and VSM500 drives.
These kits dissipate the power regenerated by the motor during rapid deceleration or during overhauling load
conditions.
The regenerated energy is normally consumed, as shown in figure 1, by mechanical loss, by the motor, and by
the drive. The remaining energy is stored in the drive's DC bus capacitor. If the remaining energy causes the
capacitor voltage to rise above the normal operating range, the Braking Unit will discharge the regenerated
energy before the drive voltage becomes excessive.
Energy
Regenerated
by the Motor
Consumption
by Mechanical
Loss
Power resistors are used to dissipate the energy. When the DC bus voltage rises above normal level, either a
built-in transistor (in GV3000/SE bookshelf drives) or an external transistor (used with NEMA-type GV3000/SE,
SP500, and VSM500 drives) automatically switches the dynamic braking resistors on in
pulse-width-modulation (PWM) mode to absorb the excess energy. The transistor is turned fully on at 375 VDC
for 230 VAC input drives and at 750 VDC for 460 VAC input drives. The snubber resistors are sized to provide
the power dissipating capability required for the duty cycle of the application.
Snubber Braking Kits for AC Drives
Model Numbers
Instruction Manual D2-3439-1
Consumption
in the Motor
Itself (approx.
10 to 20% of
Output
Figure 1 – Dissipation of Energy Regenerated by the Motor
Consumption
Storage in
by the Drive
Capacitor of
Itself
the Drive
Discharge of
Regenerated
Energy at
Braking Unit
1

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Summary of Contents for Rockwell Automation M3575RH Series

  • Page 1 Snubber Braking Kits for AC Drives Enclosed Resistor Modules, Enclosed Transistor Modules Model Numbers M3575RH__, M3575RL__, M3575TH__, M3575TL__ Instruction Manual D2-3439-1 ATTENTION: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, and/or service this equipment.
  • Page 2 Snubber Braking kits are available: • as an Enclosed Resistor module for use with an AC drive containing a built-in transistor switching circuit (such as the GV3000/SE Bookshelf AC drive) or for use in conjuction with an enclosed transistor module (M/N M3575T__) •...
  • Page 3 Tables 1 and 2 show the rating data for the Enclosed Resistor Braking kits. Table 1 – Enclosed Resistor Braking Kit Ratings (230 VAC) Braking Braking Watts Load Max. Duty Ohms Braking Kit Braking Enclosure ± 10%) Model Number Cycle Peak Continuous Rating...
  • Page 4 Table 2 – Enclosed Resistor Braking Kit Ratings (460 VAC) Braking Braking Watts Load Max. Duty Ohms Braking Kit Braking Enclosure ± 10%) Model Number Cycle Peak Continuous Rating Type M3575RH1M M3575RH1MF M3575RH2M 1492 M3575RH2MF M3575RH3M 2238 M3575RH3MF M3575RH4M 2984 M3575RH4MF M3575RH5B 4000...
  • Page 5 Table 3 shows the acceptable matches, by braking horsepower, between GV3000/SE Bookshelf drives and Enclosed Resistor Braking kits. For actual sizing information, refer to “Selecting and Sizing Snubber Braing Resistors” on page 18 of this manual. Table 3 – Matching Enclosed Resistor Braking Kits with GV3000/SE Bookshelf Drives GV3000/SE Can use snubber resistor kits rated at the following braking HP Bookshelf Drive...
  • Page 6 Sized for 1/4” Bolts or Studs Terminal Strip 1.00 Dimension in mm (in) Enclosure Type 323,8 76,2 95,6 304,8 266,7 28,7 (12.75) (3.0) (7.70) (12.0) (10.5) (1.13) (8.7) 323,8 101,6 95,6 44,5 304,8 266,7 28,7 (12.75) (4.0) (7.70) (1.75) (12.0) (10.5) (1.13) (8.7)
  • Page 7 Front View Side View 29" 22" 2.5" 3.5" 2.0" 2.0" Field Connection Terminals Are Located Behind Filter Screen 4.25" 0.56" 25" 18" Foot Print Dimensions Chassis Dim.A Dim.B 21.88" 31" 38.75" 40" 47.75" 47.75" .56" X 1.0" 14.75" (4 Places) 1.0"...
  • Page 8 Installing the Enclosed Resistor Braking Kit ATTENTION: Equipment is at line voltage when AC power is connected to the drive. The drive’s DC bus capacitors retain hazardous voltages after input power has been disconnected. After disconnecting input power, wait five (5) minutes for the DC bus capacitors to discharge and then check the DC bus voltage with a voltmeter to ensure the DC bus capacitors are discharged before touching any internal components.
  • Page 9 Braking Resistor Unit Field Connection Notes ATTENTION: Only qualified personnel familiar with the construction and operation of this equipment and the hazards involved should install or service this equipment. The user is responsible for conforming with all applicable local, national, and international codes. Failure to observe these precautions could result in personal injury and/or damage to, or destruction of, the equipment.
  • Page 10 Typical Resistive Load See Terminal Strip Detail Resistive Load Connections 1/2" Coarse Threaded Studs #8 Screw Terminals JUM PER (DO NO T REM O VE) 115 VAC 115 VAC OVERTEMP ALARM OUTPUT NEUT Fan Power / Alarm Connections Figure 5 – Floor-Standing Grid Resistor Unit Field Connections Enclosed Resistor Modules, Enclosed Transistor Modules...
  • Page 11 ACTIVE BRAKING: A red LED that turns on when the dynamic braking transistor turns on. Note that if this indicator is on continuously, the AC line voltage may be high. Use an input transformer to reduce the incoming AC line voltage to the AC drive or consult your local Rockwell Automation - Reliance Electric sales office for assistance.
  • Page 12 Table 5 – Matching Enclosed Transistor Kits and Enclosed Resistor Kits (230 VAC) 6% Duty Cycle 20% Duty Cycle Transistor Resistor Peak Continuous Resistor Peak Continuous Braking Kit Braking Amps Braking Kit Braking Braking Braking Kit Braking Braking Enclosure Model Number Model Number Watts Watts...
  • Page 13 Table 6 – Matching Enclosed Transistor Kits and Enclosed Resistor Kits (460 VAC) 6% Duty Cycle 20% Duty Cycle Transistor Braking Kit Resistor Peak Continuous Resistor Braking Peak Continuous Model Braking Amps Braking Kit Braking Braking Kit Model Braking Braking Enclosure Number Model Number...
  • Page 14 Sized for 1/4” Bolts or Studs Terminal Strip 1.00 Dimension in mm (in) Enclosure Type 323,8 76,2 95,6 304,8 266,7 28,7 (12.75) (3.0) (7.70) (12.0) (10.5) (1.13) (8.7) 323,8 101,6 95,6 44,5 304,8 266,7 28,7 (12.75) (4.0) (7.70) (1.75) (12.0) (10.5) (1.13) (8.7)
  • Page 15 Installing the Enclosed Transistor Braking Kit ATTENTION: Equipment is at line voltage when AC power is connected to the drive. The drive’s DC bus capacitors retain hazardous voltages after input power has been disconnected. After disconnecting input power, wait five (5) minutes for the DC bus capacitors to discharge and then check the DC bus voltage with a voltmeter to ensure the DC bus capacitors are discharged before touching any internal components.
  • Page 16 Field Connections Indicators ACTIVE BRAKING BRAKING DC BUS See Note 1 GREEN 22 AWG 22 AWG TWISTED TWISTED ACTIVE BRAKING 1 (C) 2 (NC) CONTROL 3575C1 3 (NO) POW ER CONTROL 24VDC FAN BOARD 22 AW G RED 22 AW G BLUE RES + DC - RES -...
  • Page 17 Braking Transistor Unit Field Connection Notes ATTENTION: Only qualified personnel familiar with the construction and operation of this equipment and the hazards involved should install or service this equipment. The user is responsible for conforming with all applicable local, national, and international codes. Failure to observe these precautions could result in personal injury and/or damage to, or destruction of, the equipment.
  • Page 18 Selecting and Sizing Snubber Braking Resistors Continuous duty snubber braking resistors must be selected for the transistor switching circuit versions of the Braking unit. Use the following procedure to select the snubber resistors: Step 1. Calculate the regenerated power (P ) from the load and the pattern of operation.
  • Page 19: Troubleshooting

    Troubleshooting If a problem occurs on start-up or during normal operation, refer to the table below. Problem Corrective Action Resistor Braking Unit Drive trips on overvoltage or – Ensure that the resistive load module is properly connected to the drive’s self-limits its decel rate braking control circuitry.
  • Page 20 U.S. Drives Technical Support Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: support@drives.ra.rockwell.com, Online: www.ab.com/support/abdrives Trademarks not belonging to Rockwell Automation are property of their respective companies. Publication D2-3439-1 - March 2000 Copyright © 2000 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.