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Related Manuals for Hitachi Relion SAM600
Summary of Contents for Hitachi Relion SAM600
- Page 1 Relion SAM600 Switchgear control unit SAM600-IO Version 2.2 Commissioning manual...
- Page 3 Document ID: 1MRK511447-UEN Issued: June 2023 Revision: E Product version: 2.2 © 2017 - 2023 Hitachi Energy. All rights reserved...
- Page 4 Copyright This document and parts thereof must not be reproduced or copied without written permission from Hitachi Energy, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software and hardware described in this document is furnished under a license and may be used or disclosed only in accordance with the terms of such license.
- Page 5 This document has been carefully checked by Hitachi Energy, but deviations cannot be completely ruled out. In case any errors are detected, the reader is kindly requested to notify the manufacturer.
- Page 6 Directive 2004/108/EC) and concerning electrical equipment for use within specified voltage limits (Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by Hitachi Energy in accordance with the product standard EN 60255-26 for the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive.
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Page 7: Table Of Contents
Checking the IED operation....................24 5.4.2 IED start-up sequence ......................24 Setting up communication between PCM600 and the IED..........25 5.5.1 When IED has blank front panel..................25 Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... - Page 8 Identifying the function to test in the technical reference manual ........46 Control..........................46 9.3.1 Apparatus control APC......................46 Logic............................46 9.4.1 Tripping logic, common 3-phase output SMPPTRC ............46 9.4.1.1 Three-phase operating mode..................46 9.4.1.2 1ph/3ph operating mode ..................... 47 Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved...
- Page 9 General IED status.......................59 11.2 Fault tracing.........................60 11.2.1 Internal fault indications.....................60 11.2.2 Using LHMI service kit-connected PC................61 11.2.3 Diagnosing the IED status via the LHMI hint menu............62 Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved...
- Page 10 Table of contents 1MRK511447-UEN Rev. E 11.2.4 Hardware re-configuration....................63 11.3 Repair instruction........................ 64 11.4 Repair support........................64 11.5 Maintenance........................64 Section 12 Glossary....................... 65 Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved...
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Page 11: Introduction
Application manual Technical manual Communication protocol manual Cyber security deployment guideline IEC07000220-4-en.vsd IEC07000220 V4 EN-US Figure 1: The intended use of manuals throughout the product lifecycle Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 12: Document Revision History
First release for product version 2.2 2019-05 2.2.1 PTP enhancements and corrections 2.2.2 Document not released 2.2.3 Document not released 2.2.4 Document not released Table continues on next page Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 13: Related Documents
It might indicate the presence of a hazard which could result in corruption of software or damage to equipment or property. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 14: Document Conventions
DPGAPC DRPRDRE DRPRDRE DRPRDRE INDCALH INDCALH INDCALH ITBGAPC IB16FCVB ITBGAPC L4UFCNT L4UFCNT L4UFCNT LD0LLN0 LLN0 LPHD LPHD MVGAPC MVGGIO MVGAPC Table continues on next page Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... - Page 15 SSCBR SSIMG SSIMG SSIMG SSIML SSIML SSIML SXCBR SXCBR SXCBR SXSWI SXSWI SXSWI TEIGAPC TEIGGIO TEIGAPC TMAGAPC TMAGGIO TMAGAPC VSGAPC VSGGIO VSGAPC WRNCALH WRNCALH WRNCALH Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved...
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Page 17: Safety Information
Always connect the IED to protective earth, regardless of the operating conditions. This also applies to special occasions such as bench testing, demonstrations and off-site configuration. This is class 1 equipment that shall be earthed. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 18: Caution Signs
Take care to avoid electrical shock during installation and commissioning. M2693-2 v2 Changing the active setting group will inevitably change the IED's operation. Be careful and check regulations before making the change. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 19: Available Functions
Integer to boolean conversion with logical node representation, 16 bit TEIGAPC Elapsed time integrator with limit transgression and overflow supervision Table continues on next page Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 20: Communication
GOOSE function block to receive a single point value ALGOS Supervision of GOOSE subscription AGSAL Generic security application component LD0LLN0 IEC 61850 LD0 LLN0 Table continues on next page Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 21: Basic Ied Functions
Signal matrix for binary inputs SMBO Signal matrix for binary outputs SMMI Signal matrix for mA inputs ATHSTAT Authority status Table continues on next page Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... - Page 22 Safe file copy function ALTMS Time master supervision ALTIM Time management CAMCONFIG Central account management configuration CAMSTATUS Central account management status TOOLINF Tools information COMSTATUS Protocol diagnostic Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved...
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Page 23: User Interface
(LHMI) to help the user to trouble shoot a device in field when status information in PCM600 is limited. It can also be used as a support tool during commissioning, maintenance or testing activities. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 24: Display
The LHMI service kit keypad for SAM600-IO contains push-buttons which are used to navigate in different views or menus. The push-buttons are also used to acknowledge alarms, reset indications and provide help. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... - Page 25 IED status LEDs Navigation The arrow buttons are used for navigation. To scroll information, press the arrow button several times or simply keep it pressed down. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved...
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Page 26: Led Indication
The LHMI service kit for SAM600-IO includes three status LEDs above the display: Ready, Start and Trip. Table 7: Ready LED (green) LED state Description Auxiliary supply voltage is disconnected. Normal operation. Flashing Internal fault has occurred. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 27: Front Communication
The default IP address for the IED front port is 10.1.150.3 and the corresponding subnetwork mask is 255.255.255.0. Ensure not to change the default IP address of the IED. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 28: Connecting The Lhmi Service Kit To Sam600-Io
GUID-705B215D-CAB0-4371-BDFF-C6D9DF3096BA v1 For more information on LHMI as a user interface, refer to the Operation manual. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 29: Starting Up
Check that the auxiliary supply voltage remains within the permissible input voltage range under all operating conditions. Check that the polarity is correct before energizing the IED. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 30: Energizing The Ied
If the upper row in the window indicates ‘Fail’ instead of ‘Ready’ and the green LED flashes, an internal failure in the IED has been detected. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 31: Setting Up Communication Between Pcm600 And The Ied
IED as shown in the Figure 6. This behavior is a result of lost communication at read-back, the change is still saved in the IED. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... - Page 32 If an IED is equipped with optical LC interface, a converter between RJ-45 and LC is needed. Select Search programs and files in the Start menu in Windows. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved...
- Page 33 Starting up IEC13000057-1-en.vsd IEC13000057 V1 EN-US Figure 7: Select: Search programs and files Type View network connections and click on the View network connections icon. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved...
- Page 34 Figure 9: Right-click Local Area Connection and select Properties Select the TCP/IPv4 protocol from the list of configured components using this connection and click Properties. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved...
- Page 35 Use the ping command to verify connectivity with the IED. Close all open windows and start PCM600. The PC and IED must belong to the same subnetwork for this set-up to work. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved...
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Page 36: Writing An Application Configuration To The Ied
IED specifications. Checking optical connections M16022-2 v8 Check that the optical connections are correct. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... - Page 37 An IED equipped with optical connections has an minimum space requirement of 180 mm for plastic fiber cables and 275 mm for glass fiber cables. Check the allowed minimum bending radius from the optical cable manufacturer. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved...
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Page 39: Configuring The Ied And Changing Settings
Each logical I/O module has an error flag that indicates signal or module failure. The error flag is also set when the physical I/O module of the correct type is not detected in the connected slot. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 41: Establishing Connection And Verifying The Iec 61850 Communication
Ethernet ports. Verify that either signal status (depending on which connection that was removed) is shown as Error and the that other signal is shown as Ok. Be sure to re-connect the removed connection after completed verification. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 43: Testing Ied Operation
45 ms, and this will continue for up to 10 minutes. To avoid this, configure PTP (IEEE 1588) to On for the access point where the merging unit is configured. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 44: Preparing The Ied To Verify Settings
Choose Yes, press E and exit the menu. The yellow start LED above the LCD will start flashing when the IED is in test mode. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 45: Preparing The Connection To The Test Equipment
IED under test. To ensure correct results, make sure that the IED as well as the test equipment are properly earthed before testing. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 46: Releasing The Function To Be Tested
Test mode is set to On, are reset when a new test mode session is started. Procedure Click the Function test modes menu. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 47: Forcing Of Binary Input/Output Signals For Testing
Right click on the IED in the plant structure and select Signal Monitoring. Click on the List View tab. Click Forcing Session in the menu IED/Start Forcing. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... - Page 48 Click Cancel to abort the changes and revert back to actual IED values. IEC15000032 V1 EN-US Regardless if the forcing changes are commited or canceled, the forcing is still active. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved...
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Page 49: How To Undo Forcing Changes And Return The Ied To Normal Operation
PCM600 will revert all forced signals back to unforced and the real signal values will immediately take effect again. If the IED is left in test mode, then it is still possible to perform new forcing operations from PCM600 Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 51: Testing Functionality By Secondary Injection
When the IED is brought into normal service it is recommended to delete all recordings, made during commissioning to avoid confusion in future fault analysis. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 52: Event Recorder (Er) And Event List (El)
9.4.1.1 Three-phase operating mode SEMOD54375-106 v11 Check that AutoLock and TripLockout are both set to Off . Initiate a three-phase fault. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 53: 1Ph/3Ph Operating Mode
In addition to other tests, the following tests, which depend on the complete configuration of an IED, should be carried out. Procedure Make sure that AutoLock and TripLockout are both set to Off. Initiate different single-phase-to-earth faults one at a time. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 54: Circuit Breaker Lockout
All trip outputs (TRL1, TRL2, TRL3) and functional outputs TRIP and TR3P must be active and stay active after each fault, CLLKOUT should be set. Reset the lockout. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 55: Completing The Test
LevelAlmLimit or activate binary input signal SENLVLALM, check that outputs LVLALM and ALARM are activated after a set time delay of tLevelAlarm. Liquid level lockout input SENLVLLO can be used to set LVLLO. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 56: Testing The Gas Medium Supervision For Temperature Alarm And Temperature Lockout Conditions
If current need to be injected for a particular test, it should be done in the phase selected by the PhSel parameter. Follow the sequence for positioning the auxiliary contacts before testing: POSCLS POSOPN Test of CB contact operation time Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... - Page 57 9.2. Enable SPC input. Also activate SPD after a time greater than set time SpcTmAlmLev. 9.3. At this condition, SPCALM is activated. 10. Test of CB gas pressure indication Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved...
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Page 58: Completing The Test
Operating procedures for the PC aided methods of changing the active setting groups are described in the corresponding PCM600 documents and instructions for the operators within the SCS are included in the SCS documentation. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 59: Completing The Test
Off. Restore connections and settings to the original values, if changed for testing purposes. Exit test mode SEMOD53244-3 v6 The function can be returned to normal operation if the test mode was activated by a binary input. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 61: Commissioning And Maintenance Of The Fault Clearing System
The periodicity of all tests depends on several factors, for example the importance of the installation, environmental conditions, simple or complex equipment, static or electromechanical IEDs, and so on. The normal maintenance praxis of the user should be followed. However, Hitachi Energy's recommendation is as follows: Every second to third year •... -
Page 62: Preparation
Hitachi Energy protection IEDs are preferably tested by aid of components from the COMBITEST testing system described in information B03-9510 E. Main components are RTXP 8/18/24 test switch usually located to the left in each protection IED and RTXH 8/18/24 test handle, which is inserted in test switch at secondary testing. -
Page 63: Trip Circuit Check
Thus a list should be prepared of all items disturbed during test so that all can be put back into service quickly and without overlooking something. It should be put back into service item by item and signed by the responsible engineer. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 65: Troubleshooting
Check that the I/O module has been configured and connected to the IOP1- block. If the problem persists, contact your Hitachi Energy representative for service. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 66: Fault Tracing
Optical Ethernet Module error status. Also the internal signals, such as INT--FAIL and INT--WARNING can be connected to binary output contacts for signalling to a control room. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 67: Using Lhmi Service Kit-Connected Pc
The events in the internal event list are time tagged with a resolution of 1ms. This means that, when using the PC for fault tracing, it provides information on the: Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 68: Diagnosing The Ied Status Via The Lhmi Hint Menu
LDCM system frequency System frequency is different in local and remote end of LDCM link. Check the parameter FrequencySel at both ends. Table continues on next page Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 69: Hardware Re-Configuration
IED and the IED is restarted with some part of the configuration still requiring the module. Moving a module in an IED from one position to another Procedure: Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... -
Page 70: Repair Instruction
An alternative is to open the IED and send only the faulty circuit board to Hitachi Energy for repair. When a printed circuit board is sent to Hitachi Energy , it must always be placed in a metallic, ESD- proof, protection bag. The user can also purchase separate replacement modules. -
Page 71: Glossary
Telecommunications Union. CAN carrier module CCVT Capacitive Coupled Voltage Transformer Class C Protection Current Transformer class as per IEEE/ ANSI CMPPS Combined megapulses per second Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved... - Page 72 Dynamic random access memory Disturbance report handler Digital signal processor Direct transfer trip scheme Ethernet configuration tool EHV network Extra high voltage network Electronic Industries Association Electromagnetic compatibility Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved...
- Page 73 IEC 60870-5-103 Communication standard for protection equipment. A serial master/slave protocol for point-to-point communication IEC 61850 Substation automation communication standard Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved...
- Page 74 Line data communication module Local detection device LON network tool Local operating network Miniature circuit breaker Mezzanine carrier module Milli-ampere module Main processing module MVAL Value of measurement Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved...
- Page 75 A balanced serial interface for the transmission of digital data in point-to- point connections RS485 Serial link according to EIA standard RS485 Real-time clock Remote terminal unit Substation Automation Select-before-operate Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved...
- Page 76 Current transformer class according to IEC Transformer Module. This module transforms currents and voltages taken from the process into levels suitable for further signal processing. Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved...
- Page 77 Three times zero-sequence current.Often referred to as the residual or the earth-fault current Three times the zero sequence voltage. Often referred to as the residual voltage or the neutral point voltage Switchgear control unit SAM600-IO Commissioning manual © 2017 - 2023 Hitachi Energy. All rights reserved...
- Page 80 Hitachi Energy Sweden AB Grid Automation Products SE-721 59 Västerås, Sweden Phone +46 (0) 10 738 00 00 https://hitachienergy.com/protection-control Scan this QR code to visit our website © 2017 - 2023 Hitachi Energy. All rights reserved...