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Linak LIFT40 Series User Manual

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LIFT
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User Manual
LINAK.COM/MEDLINE-CARELINE

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Summary of Contents for Linak LIFT40 Series

  • Page 1 LIFT ™ User Manual LINAK.COM/MEDLINE-CARELINE...

  • Page 2: Table Of Contents

    LIFT | Contents Preface ............................4 Declaration of incorporation of partly completed machinery ..........5 Important information ....................... 6 General warnings ........................7 General recommendations ....................... 10 General warranty periods ......................11 Electromagnetic Compatibility (EMC) ..................12 EMC Warnings ������������������������������������������������������������������������������������������������������������������������ 12 Electrostatic discharge (ESD) ����������������������������������������������������������������������������������������������������...
  • Page 3 LIFT | BAL50 ............................66 CHL50 External Charger ......................69 Contacts ............................. 73...

  • Page 4: Preface

    This User Manual does not address the end user� It is intended as a source of information for the equipment or system manufacturer only, and it will tell you how to install, use and maintain your LINAK product/system� The manufacturer of the end product has the responsibility to provide a User Manual where relevant safety information from this manual is passed on to the end user�...

  • Page 5: Declaration Of Incorporation Of Partly Completed Machinery

    DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY LINAK A/S Smedevænget 8 DK - 6430 Nordborg LINAK DESKLINE ® LINAK A/S hereby declares that products, characterised by the following models and types: Control Boxes CBD6S Linear Actuators DB5, DB6, DB14, LA23, LA31 Lifting Columns...

  • Page 6: Important Information

    Persons who do not have the necessary experience or knowledge of LINAK products should not use these� Moreover, persons with reduced physical or mental abilities must not use the products, unless they are under surveillance or they have been thoroughly instructed in the use of the equipment by a person who is responsible for the safety of these persons�...

  • Page 7: General Warnings

    Do not use chemicals� Inspect the actuator system regularly for damage and wear� Do not expose LINAK actuator system components to high intensity ultraviolet radiation disinfection lamps� This may damage the enclosure, supporting parts and cables� LINAK actuators and electronics are not designed for use within the following fields: •...
  • Page 8 LIFT | A LINAK control box, actuator and accessory component must, in the final application, be placed where it is not exposed to any impact� This is to prevent damage if a passer-by accidentally hits it with an object or when cleaning the floor with a broom or a mop� On a medical bed e�g� this might be underneath the mattress support platform�...
  • Page 9 LIFT | Be aware that during the design of medical devices, the risk of personal injury (for instance squeezing of fingers or arms) must be minimised� If irregularities are observed, the actuator must be replaced� All cables must be mounted in such a way that they are not trapped or exposed to tension or sharp objects when the application is moved in different directions�...

  • Page 10: General Recommendations

    - Do not sideload the actuator� - Do not step on or kick any LINAK component� When the equipment is not in use: - Switch off the mains supply or pull out the plug in order to prevent unintentional operation�...

  • Page 11: General Warranty Periods

    Batteries are covered by a specific product warranty of 12 months� External products that are not manufactured by LINAK A/S: 12 months are added to the warranty period, for instance for transportation and stocking� Relabelling of these products only takes place, if the production date exceeds one year from the date of dispatch to the customer�...

  • Page 12: Electromagnetic Compatibility (Emc)

    2014/30/EU� The systems are designed to meet all requirements of applicable standards and have been tested to meet IEC 60601-1-2 requirements� Emission: LINAK Actuator Systems are CISPR 11, Group 1, Class B products, comply with IEC 61000-3-2, Class A and IEC 61000-3-3 unless stated otherwise in the relevant section of this document� Immunity: Test levels are according to Professional Healthcare Facility and Home Healthcare Facility Environment�...

  • Page 13: Electrostatic Discharge (Esd)

    ESD� • LINAK can only guarantee the lifetime of ESDS devices if they are handled in the same way from production at LINAK A/S until they are mounted in the manufacturer’s application� It is therefore important that the ESDS devices are not removed from the ESD protected packaging before they are physically within the EPA area at the customer premises�...

  • Page 14: Rf Transmitter/Receiver Properties

    LIFT | 14 RF transmitter/receiver properties Some LINAK products emit RF-power by intention for communication purposes� Frequency band of transmission: 2402 MHz - 2480 MHz Type: BLUETOOTH Low Energy BLE 4�2 ® Modulation: GFSK Maximum Effective Radiated Power (ERP): 10 dBm FCC and IC Statements For RF-emitting products (e�g�...

  • Page 15: Symbols

    LIFT | 15 Symbols The following symbols are used on the LINAK product labels, where applicable: IEC 60417-5172: Compliance to all relevant EC directives Class II equipment IEC 60417-5840: UK Conformity Assessment Applied part type B IEC 60417-5019: Regulatory compliance mark:...
  • Page 16 LIFT | 16 Electrical Testing Laboratories (ETL) marking Due to space limitations, the complete ETL marking demands are not represented on the marking plates� The full ETL recognised component markings are shown here: C/N 120690 C/N 4008004 C/N 4008838 Conforms to ANSI/AAMI Std. ES60601-1 Conforms to ANSI/AAMI Std.

  • Page 17: Batteries

    Do not use or store LINAK battery packs in places where the ambient temperature exceeds 50 °C, such as inside a hot automobile, in direct sunlight, or in front of a stove or a source of intense heat�...

  • Page 18: Lithium Ion Batteries

    LINAK explicitly disclaims lost profits, failure to realise expected savings, any claim against our customers by a third party, or any other commercial or economic losses of any kind, even if LINAK has been advised of the possibility of such damages or losses�...
  • Page 19 Mounting instructions must be followed in order to avoid exposing batteries to water� In general, recharging of battery must take place every 6 months� However, please note: - New Li-Ion batteries, shipped from LINAK are in a deep-sleep state, where the self-discharge is very little...
  • Page 20 Allow the battery to settle to room temperature before use� Lithium ion batteries are not intended for use in outdoor applications and indoor pool environments� If the battery is completely discharged, then recharge the battery before storage� Always use correct LINAK charger DO NOT: Heat or burn the batteries�...

  • Page 21: Lead Acid Batteries

    (silicone ring or joint filler) is not damaged and that it is correctly placed in the groove� Hereafter, the screws in the cover are to be fastened with approx� 1 Nm� If necessary, replacement sealing is available at LINAK� The battery compartment is supplied with ventilation that ensures correct and necessary airing of the battery compartment�...

  • Page 22: System Description

    Connect the different actuators to the different channels on the control box� Each channel is marked with a number (e�g� “1”, “2”, “3”……�)� Check that all plugs are well connected and firmly pushed into the connector� Due to the fact that LINAK ®...

  • Page 23: General Environmental Conditions

    If the actuator is assembled in the application and is exposed to push or pull during transportation, the actuator can be damaged� Do not drop a LINAK component or otherwise damage the housing during disassembly or transportation� We do not recommend to use a LINAK component that has been damaged�...

  • Page 24: Information On Start-Up, Deinstallation And Operation

    • The actuator/lifting column system may only be used in an environment corresponding to the IP rating of the system� LINAK products are marked with the actual IP rating on the label� • If any individual parts are suspected to be damaged, do not install the parts, but return them for inspection/service�...

  • Page 25: Cleaning

    LIFT | 25 Cleaning The products can be cleaned as described in the following according to their IP protection stated on the product label� The IP code specifies the protection degree provided by the enclosures� For most products, only the protection against ingress of water (second characteristic numeral) is specified, ingress of solid foreign objects or dust (first characteristic numeral) is not specified and therefore replaced by the letter X in the code�...

  • Page 26: Ipx6 Washable

    Dekotaminationsanlagen)� Description: At LINAK, the washing test takes place in an instrument washing machine, which is fitted and programmed in such a way that it duplicates the process used in a typical hospital installation for the cleaning of beds and other medical equipment�...

  • Page 27: Rinsing Aids

    • They must not contain caustic solutions • They must not change the surface structure or adhesive properties of the plastic • Must not break down grease LINAK washing profile according to LINAK washing machine IEC 60601-2-52 °C 70.0 65.0 60.0...

  • Page 28: Ipx6 Washable Dura

    IPX6 Washable DURA™ Description of washing test LINAK washable products frequently go through a fully controlled washing test� The LINAK term “IPX6 Washable DURA” signifies that the products conform exclusively to this test� The “IPX6 Washable DURA” washing test is used to ensure that products that are rated “IPX6 Washable DURA”...

  • Page 29: Cable Wash

    LIFT | 29 LINAK washing profile for the “IPX6 Washable DURA” process LINAK washing profile according to LINAK washing machine DURA (Note: The temperature is measured at the unit) Cable wash Before the washing procedure starts In order to maintain the flexibility of the cables, it is important that the cable is placed in such a way that the cable’s own weight does not strain the coil...

  • Page 30: General Maintenance

    • LINAK products must be IPX6 Washable and IPX6 Washable DURA when cleaning in wash tunnels • O-rings: When individual parts are replaced in a LINAK IPX6, IPX6 Washable or IPX6 Washable DURA system, the O-rings must be replaced at the same time on all parts� On all products where replaceable cables or fuses have been dismounted or replaced, the O-ring must be replaced, and the O-rings and the receptacle insert must be greased with an acid-free Vaseline�...

  • Page 31: Repair And Disposal

    LINAK service centre� In order to avoid the risk of malfunction, all actuator repairs must only be carried out by an authorised LINAK Service shop or repairers, as special tools and parts must be used�...

  • Page 32: Troubleshooting

    LIFT | 32 Troubleshooting Symptom Possible cause Action - The actuator is not connnected - Connect the actuator to the to the control box control box No motor sound or movement of piston rod - Blown fuse in the control box - Fuse must be changed - Cable damaged - Send actuator for repair...

  • Page 33: Cal40

    • Default functionality – when charging, the LIFT40 will not be able to operate any actuators • It is only possible to use the battery BAL40 with either of the CAL40 control boxes • Use only original LINAK mains cables to ensure proper connection to internal charger...
  • Page 34 LIFT | 34 General functionality – LIFT40 Remove battery 1) Lift handle upwards to release lock 2) Grab handle, pull out and slightly to the right 3) Lift off the battery - carry in handle Grab handle Lift off Open up Mounting battery 1) With open handle - position battery base over the guide track and lower it in place 2) Steer in upper part of battery...
  • Page 35 LIFT | 35 Mounting of cables and cable cover LIFT40 control boxes have a uniquely designed cable cover which also works as an integrated cable cover when closed� To close cable cover: - mount cable plugs in control box (1) - push in the hand control cable locking mechanism - slide cable cover directly into...
  • Page 36 LIFT | 36 wist es (5) To open cable cover: - below battery (3) - insert flat head screwdriver in groove� Twist carefully and release cable cover lock (4) - pull cable cover downwards and release from grooves (5) Cable routing and management Cable management is possible on the control box backside�...
  • Page 37 LIFT | 37 LED indicators Battery indication CAL40+ LED1 - LED2 - LED3 LED state Capacity Buzzer LED 1-3 constantly on Full LED 1-2 constantly on Single beep on key LED 1 constantly on activation LED 1, left side, switches Buzzing continually when from green to yellow and Two cycles left...
  • Page 38 LIFT | 38 System status CAL40+ PRIORITY LED4 + LED5 LED state States in Comments Reset Buzzer (Not listed = off) normal use LED 4 Buzzer in flashing according Not ready to Wait until accordance Pairing BLE to BLE pairing operate ready with BLE...
  • Page 39 LIFT | 39 Battery indication CAL40 States in normal use LED state Buzzer state LED3 (not listed = off) (not listed = off) High LED constantly on Single beep at start LED slowly flashing of key activation (needs charging) LED slowly flashing/ Two cycles left synchronous/toggling Constant...
  • Page 40 LIFT | 40 System status CAL40 PRIORITY LED 3+5 LED state States in Comments Reset Buzzer (not listed = off) normal use LED 5 constantly Release Emergency Not ready to emergency (only when key is stop activated operate button pressed) LED 3+5 New current slowly flashing...
  • Page 41 LIFT | 41 How to use the SWL adjustment function With LIFT40 it is possible to configure software for the use of the standard or advanced SWL function or even both if needed� When preparing the control box software, it is possible to make preparations for the use of a standard SWL hand control or the use of a customised hand control�...
  • Page 42 LIFT | 42 Recommendations • Always use locking mechanism and O-ring� • Using the Safe Working Load (SWL) adjustment functionality allows easy current limit setting to help the lift comply with the ISO 10535 requirement� • The SWL adjustment functionality is recommended to use for channel 1 when adjusting the lifting actuator to fit the SWL load rating of the lift�...
  • Page 43 LIFT | 43 Pairing BLE hand control When pairing a wireless hand control, follow this instruction: How to pair a LINAK Wireless LIFT40+ ® Move within two meters of the patient lift. Beep Beep Enter Direct Pairing Mode by activating key 1 and magnet in 3 seconds.
  • Page 44 CAL40 – Mounting on Patient Lift LIFT40 is mounted by means of minimum 2 screws Front view (not supplied by LINAK)� Screw type: ISO7380-1 / M5 and L = 20 mm or 25 mm Washer type: ISO7089 / M5, d1 = 5�3 mm / d2 = 10 mm / s = 1mm...
  • Page 45 Warnings • Never connect the programming box directly to the hand control port� • To avoid injury, the battery should not be mounted in transport situations� Use LINAK original packaging to store battery during transportation� • Use blind plug when cleaning/washing down to maintain the IP degree�...

  • Page 46: Bal40

    LIFT | 46 BAL40 The BAL40 lead acid battery pack is part of the LIFT40 product series specially developed for patient lifts� Usage Compatibility: CAL40/CAL40+/CHL40 Duty cycle: Max� 10% or 2 minutes continuous use followed by 18 minutes without use at a max� discharge current of 10 A Charging: Via external wall charger CHL40 and CH01 or via CAL40 or CAL40+ with internal charger�...
  • Page 47 LIFT | 47 General functionality – LIFT40 Taking off battery 1) Lift handle upwards to release lock 2) Grab handle, pull out and slightly to the right 3) Lift off the battery - carry in handle Grab handle Lift off Open up Mounting battery 1) With open handle (1) - position battery base over the guide track and lower it in place...
  • Page 48 • Allow the battery to settle to room temperature before use or charging� • Only use correct LINAK charger (CHL40 or integrated charger in the CAL40 or CAL40+ control box)� • Do not exceed the duty cycle as it will shorten the product life, reduce performance and eventually activate excess temperature protection�...

  • Page 49: Chl40 External Charger

    LIFT | 49 CHL40 External Charger The CHL40 charger is an important part of the LIFT40 family� It functions as a wall charger when mounted on the wall, but also as a more mobile charger simply placed horizontally on its back on any surface� Usage Usage temperature: +5 °C to 40 °C...
  • Page 50 Studs for table placement Mounting information CHL40 is mounted by means of minimum 2 screws (not supplied by LINAK)� Screw type: The screw type depends on the wall type and has to be defined by the service technician� Washer type: ISO7089 / M5, d1 = 5�3 mm / d2 = 10 mm / s = 1mm�...
  • Page 51 LIFT | 51 Recommendations • Only use original LINAK components and accessories for full compatibility� • Only use CHL40 charger for BAL40 battery charging� • The charger CHL40 is specifically designed to charge the BAL40 battery� • Special care should be taken when mounting the CHL40�...

  • Page 52: Col50

    • Default functionality – when charging, the COL50 will not be able to operate any actuators� • It is not possible to use other battery types than BAL50 with the COL50� • Use only original LINAK mains cables to ensure proper connection to internal charger�...
  • Page 53 LIFT | 53 General functionality – LIFT50 Battery on/off LIFT50 has a new and ergonomic battery design� Remove battery 1) Use thumb and index/middle finger to push buttons on battery sides 2) Pull battery out Mounting battery General functionality– COL50 3) and 4) Grab battery on sides and steer battery base over steering pin, push in place Push Steer...
  • Page 54 LIFT | 54 Emergency stop instructions Emergency stop activation/deactivation The emergency stop is mounted on top of the BAL50 battery� It is readily available as the norm describes� Operation to activate emergency stop 1) Push button on top of battery To release emergency stop Take of battery 2) Use thumb and index/middle finger to push buttons on battery sides...
  • Page 55 LIFT | 55 Cable mounting and cable cover COL50 has a uniquely designed cable cover which also works as an integrated cable cover when closed� To close cable cover 1) Mount cable plugs in control box (1) 2) Push cable cover directly over designated snaps (2) To open cable cover 3) Insert flat head screwdriver in groove (3)�...
  • Page 56 LIFT | 56 Cable routing and management Cable management is possible on the COL50 backside� The wire grooves can be used for many different purposes, for instance:   1� Guide cable for sling adjustment actuator upwards 2� Guide hand control cable up and out in low or high position to right or left side of patient lift...
  • Page 57 LIFT | 57 LED indicators LED1 - LED2 - LED3 LED state States in normal use (Not listed = off) LED 1-3 constantly on 75-100% SOC LED 1+2 constantly on 50-75% SOC LED 1 constantly on <50% SOC LED 1 left side, switches Buzzer activates when from green to yellow and 200 mAh is left in the...
  • Page 58 LIFT | 58 LED1 - LED2 - LED3 LED state States while charging (Not listed = off) LED 1-3 constantly on 90-100% LED 1+2 constantly on 65-90% LED 3 flashes slowly LED 1 constantly on 40-65% LED 2 flashes slowly LED 1 flashes slowly 0-40% LED 1+2+3 flash slowly...
  • Page 59 LIFT | 59 PRIORITY LED4 + LED5 LED state States in normal Comments Reset (Not listed = off) LED 4 flashing Pairing BLE Not ready to drive Wait until ready according to BLE pairing state* LED 4+5 constantly Emergency stop Not ready to drive Reactivate activated...
  • Page 60 3� Move the hand control closer to the control box with which you want to pair 4� Pair the hand control with the control box 5� The control unit LED will begin to blink with the same frequency as the nearest control box How to pair a LINAK Wireless LIFT50 ® Move within two meters of the patient lift.
  • Page 61 LIFT | 61 How to use the Learn Mode function With the COL50 it is possible to configure software for the use of standard or advanced Learn Mode function or even both if needed� When preparing the control box software, it is possible to make preparations for the use of standard Learn Mode hand control or the use of customised hand control�...
  • Page 62 LIFT | 62 Learn Mode - Recommendations • Using the Learn Mode functionality allows easy current limit setting to help the lift comply with the ISO 10535 requirement� • The Learn Mode functionality is recommended to use for channel 1 when adjusting the lifting actuator to fit the Safe Working Load rating of the lift�...
  • Page 63 LIFT | 63 COL50 – Mounting on patient lifter LIFT50 mounting With flat head screw Move top position in driver - "Push, turn and release" the lock Mounting holes Mount the steel bracket on the patient lift using the two dedicated holes Mount control box (COL50) on steel bracket.
  • Page 64 LIFT | 64 LIFT50 position for maintaining IP degree Drawing no� 1039w4000 Recommendations – positioning LIFT50 only complies with IPX6 when the control box is mounted correctly (see illustration 1 and 2)� LIFT50 can be mounted as shown on the pictures above: •...
  • Page 65 • Make a proper cable installation to avoid short-circuit cables for hand controls and other controls� Regular inspection must be made for wear and damage� Defective parts must be replaced� • To avoid injury, the battery should not be mounted in (all) transport situations� Use LINAK original packaging to store battery during transportation�...
  • Page 66 Charging: Via external wall charger CHL50 or via COL50 with integrated charger Charging state: Maximum 30% when shipped from LINAK Recharging during storage: First recharge of the battery must be no later than 12 months after production date stated on the label� Hereafter the battery must be recharged at least every 12 months�...
  • Page 67 • Adhere to the battery storage temperature or else the product life and performance will be reduced� • Allow the battery to settle to room temperature before use or charging� • Only use correct LINAK charger (CHL50 or integrated charger in COL50)�...
  • Page 68 Any of the above mentioned can cause fire or injury� LINAK will remedy defective Li-Ion batteries built into LINAK products in accordance with the terms ® stipulated in the LINAK Li-Ion battery disclaimer available on the LINAK website� LINAK explicitly disclaims all other remedies and liability�...
  • Page 69 LIFT | 69 CHL50 External Charger The CHL50 charger is an important part of the LIFT50 family� It functions as a wall charger when mounted on the wall, but also as a more mobile charger simply placed horizontally on its back on any surface� Usage Usage temperature: +5 °C to 40 °C...
  • Page 70 LIFT | 70 LED functionality LED1 - LED2 - LED3 LED state States while charging (Not listed = off) LED 1-3 constantly on With battery or if no battery mounted on charger: 90-100% LED 1+2 constantly on 65-90% LED 3 flashes slowly LED 1 constantly on 40-65% LED 2 flashes slowly...
  • Page 71 When mounting CHL50 on wall, please use the two dedicated mounting holes placed in the charger body� CHL50 must be mounted by means of 2 screws Front View (not supplied by LINAK): Screw type: Diameter 4 mm/style: pan head or truss head�...
  • Page 72 LIFT | 72 Recommendations – mounting As long as the charger is mounted correctly, then the CHL50 complies to IPX4� If the CHL50 is mounted incorrectly, then water will gather in the plug holes resulting in possible non- compliance with IPX4� CHL50 can be mounted as shown on the pictures: 1) Batteries up, cable outlets downwards 2) CHL50 lying on the back, no difference if mains cable is up or down...
  • Page 73 LINAK, LINAK subsidiaries, or LINAK affiliates. the same reason, LINAK cannot guarantee the correctness and actual status of imprinted information on All sales are subject to the ‘Standard Terms of Sale and Delivery for LINAK A/S’ available on LINAK websites. its products.

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