Table of Contents
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4.5.3
Primed version................................................................................................................... 33
5
Incoming goods, transport, and storage ............................................................................................. 35
5.1
Incoming goods................................................................................................................. 35
5.2
Transport ........................................................................................................................... 35
5.2.1
General information on transport....................................................................................... 35
5.2.2
Fastening for suspended transport ..................................................................................... 36
5.3
Storage.............................................................................................................................. 37
5.3.1
General information for storage ......................................................................................... 37
5.3.2
Storage up to 36 months with long-term preservation (optional) ........................................ 37
5.3.2.1
General notes for storage up to 36 months......................................................................... 37
5.3.2.2
Gearbox filled with operating oil and anti-corrosive agent ................................................... 38
5.3.2.3
Gearbox completely filled with oil....................................................................................... 38
6
Mounting ............................................................................................................................................. 39
6.1
Unpacking ......................................................................................................................... 39
6.2
General information concerning the installation ................................................................. 39
6.3
Thread sizes and tightening torques for fastening bolts....................................................... 40
6.4
Mounting an input or output element on the gearbox shaft................................................ 41
6.5
Mounting the clutch lever .................................................................................................. 43
7
Commissioning .................................................................................................................................... 45
7.1
General information about commissioning ......................................................................... 45
7.2
Checking the oil level prior to commissioning ..................................................................... 45
8
Operation............................................................................................................................................. 47
8.1
General information about operation ................................................................................. 47
8.2
Operating the clutch .......................................................................................................... 47
9
Faults, causes and remedies ................................................................................................................ 49
10
Service and maintenance .................................................................................................................... 53
10.1
General notes about maintenance work ............................................................................. 53
10.2
Checking and changing lubricants ...................................................................................... 54
10.2.1
General safety instructions................................................................................................. 54
10.2.2
Checking the oil level ......................................................................................................... 55
10.2.3
Checking the oil level using the oil sight glass (optional)..................................................... 56
10.2.4
Checking the oil quality...................................................................................................... 56
10.2.5
Changing the oil ................................................................................................................ 57
10.2.5.1
General safety notes for changing the oil............................................................................ 57
10.2.5.2
Draining the oil .................................................................................................................. 58
10.2.5.3
Flushing the gearbox when changing between incompatible oils ........................................ 59
10.2.5.4
Filling in oil........................................................................................................................ 60
10.2.6
Topping up with oil ............................................................................................................ 60
10.2.7
Change the roller bearing grease........................................................................................ 61
10.2.8
Service life of the lubricants ............................................................................................... 61
10.2.9
Recommended lubricants................................................................................................... 63
10.2.10
BA 2535 lubricant table...................................................................................................... 64
4
SIMOGEAR electric monorail gearbox
Operating Instructions, 01/2024, A5E53220855A/RS-AA
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