Siemens SIMOGEAR BA 2535 Mounting And Operating Instructions
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Siemens SIMOGEAR BA 2535 Mounting And Operating Instructions

Siemens SIMOGEAR BA 2535 Mounting And Operating Instructions

Electric monorail gearboxes
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Edition
01/2024
ORIGINAL MOUNTING AND OPERATING INSTRUCTIONS
SIMOGEAR
Electric monorail gearboxes
BA 2535 - BH, KH
www.siemens.com/simogear

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Summary of Contents for Siemens SIMOGEAR BA 2535

  • Page 1 Edition 01/2024 ORIGINAL MOUNTING AND OPERATING INSTRUCTIONS SIMOGEAR Electric monorail gearboxes BA 2535 - BH, KH www.siemens.com/simogear...
  • Page 3 Introduction Fundamental safety instructions Specific safety instructions Technical description Geared motors SIMOGEAR electric monorail Incoming goods, transport, and storage gearbox Mounting Operating Instructions Commissioning Operation Faults, causes and remedies Service and maintenance Disposal Technical data Spare parts Declaration of incorporation of partly completed machinery, Declaration of Conformity Translation of the original instructions...
  • Page 4 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol.

  • Page 5: Table Of Contents

    Websites of third-party companies..................10 SIMOGEAR documentation....................10 Documentation on the Internet ..................11 Service and support ......................11 1.6.1 Siemens Industry Online Support on the Web..............11 1.6.2 Spare parts services ......................12 Important product information ..................12 1.7.1 Use as prescribed .......................
  • Page 6 Table of contents 4.5.3 Primed version........................33 Incoming goods, transport, and storage ..................... 35 Incoming goods......................... 35 Transport ........................... 35 5.2.1 General information on transport..................35 5.2.2 Fastening for suspended transport ..................36 Storage..........................37 5.3.1 General information for storage ..................37 5.3.2 Storage up to 36 months with long-term preservation (optional) ........
  • Page 7 Table of contents 10.3 Replace bearings........................ 65 10.4 Checking the gearbox for leaks................... 65 10.5 Replacing the vent valve ....................66 10.6 Cleaning the gearbox or geared motor ................66 10.7 Checking the tightness of fastening bolts ................67 10.8 Thread sizes and tightening torques for fastening bolts............
  • Page 8 Table of contents SIMOGEAR electric monorail gearbox Operating Instructions, 01/2024, A5E53220855A/RS-AA...

  • Page 9: Introduction

    Unless explicitly agreed as part of a contract, Siemens assumes no liability relating to such suitability. Suitability for a particular application in specific individual cases must be assessed by the user on a case-for-case basis, taking into account all technical, legal and other requirements.

  • Page 10: About This Manual

    This documentation should be kept in a location where it can be accessed. Make the documentation available to the personnel that have been deployed. Description This documentation includes recommendations relating to third-party products. Siemens is aware of the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers.

  • Page 11: Preventing Hazards

    The warning note concept is explained at the beginning of this documentation. 1.3.4 What's new in BA_2535_0619? Main changes in this edition Revisions • Address changed from Siemens AG to Innomotics GmbH • Front covers U1 and U4 adapted 1.3.5 Standard scope Description This documentation describes the functionality of the standard scope.

  • Page 12: Websites Of Third-Party Companies

    This document may contain hyperlinks to third-party websites. Siemens is not responsible for and shall not be liable for these websites and their content. Siemens does not check the information that appears on these websites and is not responsible for the content and information provided there.

  • Page 13: Documentation On The Internet

    Service and support 1.6.1 Siemens Industry Online Support on the Web Description The following is available via Siemens Industry Online Support (https:// support.industry.siemens.com/cs/ww/en/), among others: • Product support • Global forum for information and best practice sharing between users and specialists •...

  • Page 14: Spare Parts Services

    1.6.2 Spare parts services Description The online spare part service "Spares on Web" offers certain spare parts for the product: • Website: SOW address (https://www.sow.siemens.com/?lang=en). Important product information 1.7.1 Use as prescribed The SIMOGEAR gearboxes described in these Operating Instructions have been developed for use as travel drives in monorail conveyors.

  • Page 15: Predictable Incorrect Use

    Injuries due to incorrect use Death or severe injury can occur if you use the gearbox or the geared motor other than in the way intended by Siemens. You destroy or damage the gearbox or the geared motor. Incorrect use includes, for example •...
  • Page 16 Introduction 1.7 Important product information SIMOGEAR electric monorail gearbox Operating Instructions, 01/2024, A5E53220855A/RS-AA...

  • Page 17: Fundamental Safety Instructions

    Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. • Only work on electrical devices when you are qualified for this job. •...
  • Page 18 Fundamental safety instructions 2.1 General safety instructions WARNING Electric shock due to damaged motors or devices Improper handling of motors or devices can damage them. Hazardous voltages can be present at the enclosure or at exposed components on damaged motors or devices. •...
  • Page 19 • Therefore, if you move closer than 20 cm to the components, be sure to switch off radio devices, cellphones or WLAN devices. • Use the "SIEMENS Industry Online Support App" or a QR code scanner only on equipment that has already been switched off.
  • Page 20 Fundamental safety instructions 2.1 General safety instructions WARNING Unexpected movement of machines caused by inactive safety functions Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death. • Observe the information in the appropriate product documentation before commissioning. •...
  • Page 21 Fundamental safety instructions 2.1 General safety instructions WARNING Injury caused by moving or ejected parts Contact with moving motor parts or drive output elements and the ejection of loose motor parts (e.g. feather keys) out of the motor enclosure can result in severe injury or death. •...

  • Page 22: Equipment Damage Due To Electric Fields Or Electrostatic Discharge

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure...
  • Page 23 Fundamental safety instructions 2.3 Cybersecurity information Further information is provided on the Internet: Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/ww/en/ view/108862708) WARNING Unsafe operating states resulting from software manipulation Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states in your system that may lead to death, serious injury, and property damage.

  • Page 24: Residual Risks Of Power Drive Systems

    Fundamental safety instructions 2.4 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine or system-related risk in accordance with the respective local regulations (e.g. EC Machinery Directive), the machine manufacturer or system integrator must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
  • Page 25 Fundamental safety instructions 2.4 Residual risks of power drive systems 6. Influence of network-connected and wireless communications systems, e.g. ripple-control transmitters or data communication via the network or mobile radio, WLAN or Bluetooth. 7. Motors for use in potentially explosive areas: When moving components such as bearings become worn, this can cause enclosure components to exhibit unexpectedly high temperatures during operation, creating a hazard in areas with a potentially explosive atmosphere.
  • Page 26 Fundamental safety instructions 2.4 Residual risks of power drive systems SIMOGEAR electric monorail gearbox Operating Instructions, 01/2024, A5E53220855A/RS-AA...

  • Page 27: Specific Safety Instructions

    Specific safety instructions General overview Note Siemens does not accept any liability for damage and operating faults that result from the non- observance of these operating instructions. Note EU RoHS Directive and UK Directive The SIMOGEAR series of geared motors comply with the stipulations laid down in Directive 2011/65/EU and the UK Directive "The Restriction of the Use of certain Hazardous Substances in...

  • Page 28: Installation Notes

    The described gearboxes correspond to the state-of-the-art at the time that these operating instructions were printed. Siemens reserves the right to change individual components and accessory parts in the interest of ongoing development. The changes are designed to improve performance and safety.

  • Page 29: Specific Hazard Types And Fundamental Obligations

    Specific safety instructions 3.3 Specific hazard types and fundamental obligations Vibration severity Due to the influencing variables listed below, the vibration response of the system at the location of use can lead to increased vibration severity on the drive unit: • Transmission elements •...
  • Page 30 Specific safety instructions 3.3 Specific hazard types and fundamental obligations WARNING Poisonous vapors when working with solvents Avoid breathing vapors when working with solvents. Ensure adequate ventilation. WARNING Risk of explosion when working with solvents Ensure adequate ventilation. Do not smoke. The company operating the unit must ensure that all persons assigned to work on the geared motor have read and understood these operating instructions and that they comply with them in all points in order to:...

  • Page 31: Technical Description

    Technical description General technical description The BH gearbox has 2 transmission stages; the KH gearbox has 3 transmission stages. The gearbox is equipped with a mechanical clutch. The clutch separates the power flow between the drive and the conveyor system. The gearbox is suitable for various mounting positions.

  • Page 32: Clutch

    Technical description 4.5 Surface treatment The gearbox does not normally require additional cooling. The generously dimensioned housing surface is sufficient for dissipating heat losses where there is free convection. If the housing temperature exceeds a value of +80 °C, please contact Technical Support. Clutch Actuating the clutch lever interrupts the force flow in the positively driven claw coupling on the output shaft.

  • Page 33: Painted Version

    Technical description 4.5 Surface treatment 4.5.2 Painted version The corrosion protection system is classified according to the corrosiveness categories in DIN EN ISO 12944‑2. Paint according to corrosiveness categories Paint system Description Corrosiveness category C1, unpainted for gearbox and motor housings made of aluminum •...
  • Page 34 Technical description 4.5 Surface treatment Paint system Description Corrosiveness category C3 for medium environmental stress 2‑component epoxy zinc phosphate base • Indoor and outdoor installation coat, • Production areas with high humidity and some air 2‑component polyurethane top coat contamination, e.g. food production areas, dairies, breweries and laundries •...

  • Page 35: Primed Version

    Technical description 4.5 Surface treatment 4.5.3 Primed version Primer according to corrosiveness category Paint system Can be overpainted with Unpainted corrosiveness category C1 Cast iron parts immersion primed, • Synthetic paint, synthetic resin paint, oil paint steel parts primed or zinc-plated, •...
  • Page 36 Technical description 4.5 Surface treatment SIMOGEAR electric monorail gearbox Operating Instructions, 01/2024, A5E53220855A/RS-AA...

  • Page 37: Incoming Goods, Transport, And Storage

    Incoming goods, transport, and storage Incoming goods NOTICE Transport damage Neither install nor commission damage products Note If you do not install the product immediately, do not remove or damage any of the packaging because this serves as preservation and/or corrosion protection Note Check that the technical specifications are in accordance with the purchase order.

  • Page 38: Fastening For Suspended Transport

    Incoming goods, transport, and storage 5.2 Transport packaging complies with HPE Packaging Guidelines (Bundesverband Holzpackmittel Paletten Exportverpackungen e.V., the German Federal Association for wooden packaging, pallets, and export packaging). Note the symbols which appear on the packaging. These have the following meanings: This way up Center of gravity Fragile...

  • Page 39: Storage

    Incoming goods, transport, and storage 5.3 Storage Storage 5.3.1 General information for storage WARNING Danger of serious injuries caused by falling objects Danger of damage to the gearbox when stacked Do not stack gearboxes or geared motors on each other. NOTICE Failure of the external protection Mechanical damage, chemical damage and thermal damage, such as scratches, acids, alkalis, sparks, welding beads and heat cause corrosion.

  • Page 40: Gearbox Filled With Operating Oil And Anti-Corrosive Agent

    Incoming goods, transport, and storage 5.3 Storage 5.3.2.2 Gearbox filled with operating oil and anti-corrosive agent NOTICE Damage to the gearbox caused by incorrect oil quantities Check the oil level before commissioning. Observe the information and procedures for Checking the oil level (Page 54). The gearbox is filled with oil corresponding to the mounting position so that it is ready for operation, and is sealed airtight using a screw plug or with a pressure breather valve with transport fixture.

  • Page 41: Mounting

    Mounting Unpacking Remove and dispose of the packaging material and transport equipment in compliance with regulations. General information concerning the installation WARNING Assembly work with the system under load Under load, the system can start or reverse in an uncontrolled fashion. The entire system must be load-free so that there is no danger during this work.

  • Page 42: Thread Sizes And Tightening Torques For Fastening Bolts

    Mounting 6.3 Thread sizes and tightening torques for fastening bolts NOTICE Violation of the maximum permissible oil sump temperature The oil sump temperature will be exceeded if the temperature monitoring equipment is incorrectly set. A warning must be given when the maximum permissible oil sump temperature is reached. The geared motor must be switched off when the maximum permissible temperature is exceeded.

  • Page 43: Mounting An Input Or Output Element On The Gearbox Shaft

    Mounting 6.4 Mounting an input or output element on the gearbox shaft Thread size Tightening torque for property class 10.9 12.9 1 500 2 000 2 400 2 500 3 600 4 200 Mounting an input or output element on the gearbox shaft WARNING Risk of burns caused by hot parts Do not touch the gearbox without protection.
  • Page 44 Mounting 6.4 Mounting an input or output element on the gearbox shaft Use the center holes in the shaft end faces. Use a fitting device to fit the input or output elements. Figure 6-1 Example of a fitting device Observe the correct mounting arrangement to minimize stress on shafts and bearings due to lateral forces.

  • Page 45: Mounting The Clutch Lever

    Mounting 6.5 Mounting the clutch lever Mounting the clutch lever 1190 Clutch lever ① ② Contact arm Figure 6-3 Mounting the clutch lever Mount the separately supplied clutch lever on gearbox types BH29 and BH39. Procedure ① 1. Fit the nut  onto the clutch lever 1190. ②...
  • Page 46 Mounting 6.5 Mounting the clutch lever SIMOGEAR electric monorail gearbox Operating Instructions, 01/2024, A5E53220855A/RS-AA...

  • Page 47: Commissioning

    Checking the oil level prior to commissioning Check the oil level before commissioning. Correct the oil level. Siemens recommends a complete oil change after a storage time longer than 24 months: • For gearboxes with long-term preservation. • For gearboxes supplied completely filled with oil.
  • Page 48 Commissioning 7.2 Checking the oil level prior to commissioning SIMOGEAR electric monorail gearbox Operating Instructions, 01/2024, A5E53220855A/RS-AA...

  • Page 49: Operation

    Operation General information about operation CAUTION Malfunctions can cause injuries or gearbox damage In the event of changes during operation, the drive unit must be switched off immediately. Determine the cause of the fault using the fault table (Page 49). Remedy faults or have faults remedied.
  • Page 50 Operation 8.2 Operating the clutch The clutch can be engaged when: • The motor and output shaft are stationary. • The output speed and weights are low. • Low speed differentials before and after shifting. E.g. when extending and retracting at low speed into a chain-pulled conveyor when the clutch is shifted via the shifting guides.

  • Page 51: Faults, Causes And Remedies

    Faults and malfunctions that occur during the warranty period and requiring repair work on the gearbox must be remedied only by Technical Support. If faults occur without a clearly identifiable cause after the warranty period has elapsed, Siemens recommends the services provided by Technical Support.
  • Page 52 Faults, causes and remedies Faults Causes Remedy Oil escapes. Incorrect oil level for the mounting posi‐ Check the mounting position (Page 76) tion being used. and the oil level (Page 54). Gearbox leaks. Checking the gearbox for leaks (Page 65). Overpressure due to lack of venting. Mount the venting as appropriate for the mounting position (Page 76).
  • Page 53 Faults, causes and remedies Faults Causes Remedy Increased play at Clutch lever has become loose. Tighten fastening nut at clutch lever. clutch lever. After engagement, the clutch is out of Turn the output shaft until the clutch mesh. engages. After actuating the Clutch has been displaced.
  • Page 54 Faults, causes and remedies SIMOGEAR electric monorail gearbox Operating Instructions, 01/2024, A5E53220855A/RS-AA...

  • Page 55: Service And Maintenance

    Improper maintenance Only authorized qualified personnel may perform the maintenance and servicing. It is only permissible to install original parts supplied by Siemens. Only qualified personnel may perform the inspection, maintenance and servicing work. Carefully comply with the specific safety instructions (Page 25).

  • Page 56: Checking And Changing Lubricants

    Service and maintenance 10.2 Checking and changing lubricants Remedy Interval Description of work Check that fastening bolts on After 3 hours, and then every 2 Checking the tightness of fasten‐ gearboxes and add-on elements years. ing bolts (Page 67) are securely tightened. Check that covers and plugs are secure‐...

  • Page 57: Checking The Oil Level

    Service and maintenance 10.2 Checking and changing lubricants Note Information about oil Refer to the rating plate for the type of oil, oil viscosity and quantity of oil required. For oil compatibility, comply with Specific safety instructions (Page 25). Note Sizes 29 and 39 Gearbox sizes 29 and 39 are lubricated for life.

  • Page 58: Checking The Oil Level Using The Oil Sight Glass (Optional)

    Service and maintenance 10.2 Checking and changing lubricants Oil level hole ∅d2 Fill level x Tightening torque G 3/8" G 3/4" Procedure 1. Switch off the power supply to the drive unit. 2. Unscrew the oil level screw, see Mounting positions and oil quantities (Page 76). Oil escapes if the maximum fill level is above the plug hole.

  • Page 59: Changing The Oil

    Service and maintenance 10.2 Checking and changing lubricants Procedure 1. Allow the geared motor to run for a short time. Wear and contaminant particles are visible in the oil shortly after shutting down. 2. Switch off the power supply to the drive unit. 3.

  • Page 60: Draining The Oil

    Service and maintenance 10.2 Checking and changing lubricants NOTICE Contaminations of the oil impair the lubricity Do not mix the gearbox oil with other substances. Do not flush with paraffin or other solvents, as traces of these substances will always remain inside the gearbox.

  • Page 61: Flushing The Gearbox When Changing Between Incompatible Oils

    Service and maintenance 10.2 Checking and changing lubricants 10.2.5.3 Flushing the gearbox when changing between incompatible oils WARNING Impermissible mixing of oils leads to damage Residual quantities of original oil can impair the specific properties of the new oil. A flushing process is required with biodegradable and physiologically safe oils. The residual corrosion protection oil must amount to no more than 1% of the operating oil volume.

  • Page 62: Filling In Oil

    Service and maintenance 10.2 Checking and changing lubricants 10.2.5.4 Filling in oil NOTICE Mixing of different oils impairs the lubricity When adding oil, use the same oil type and viscosity. If changing mutually incompatible oils, see Flushing the gearbox (Page 59). Observe the symbols in the diagrams of the Mounting positions and oil quantities (Page 76):  ...

  • Page 63: Change The Roller Bearing Grease

    Service and maintenance 10.2 Checking and changing lubricants CLP ISO H1 VG460: Castrol Optileb GT 1800/460 If, following agreement, the gearbox is filled at the factory with special lubricant for the special applications referred to above, the lubricant must be shown on the rating plate. 10.2.7 Change the roller bearing grease The roller bearings are lubricated in the factory with the greases listed in the table.
  • Page 64 Service and maintenance 10.2 Checking and changing lubricants For a +80 °C oil sump temperature, the following service life can be expected when observing the properties specified by Siemens: Table 10-4 Service life of the oils Type of oil Service life Mineral oil 10 000 operating hours or 2 years...

  • Page 65: Recommended Lubricants

    The lubricants used are not at all or only conditionally biodegradable. If biologically degradable lubricants are required, use only gearbox lubricants with the appropriate classification listed in the NT 7300 table. Note SIEMENS recommends the use of CLP ISO PG oils for gearboxes of sizes 169 and 189 with a service factor f <1.2. Note These recommendations are not a guarantee of the lubricant quality provided by your supplier.

  • Page 66: Ba 2535 Lubricant Table

    The oil quality must meet the gearbox lubricant requirements specified in the NT 7300 table. The SIEMENS warranty is otherwise null and void. We recommend the use of one of these gearbox lubricants. These gearbox oils are subject to constant testing and meet the specified requirements.

  • Page 67: Replace Bearings

    Service and maintenance 10.4 Checking the gearbox for leaks Operating Oil grade Permissible Ambient temperature range designation accord‐ oil sump °C ing to DIN 51502 tempera‐ ture range in operation °C Electric-monorail-gearboxes, bevel gearboxes BH -20 ... +40° -25 ... +40° -30 ... +40° -40 ... +40°   Standard CLP ISO PG VG220 -25 ... +110°...

  • Page 68: Replacing The Vent Valve

    Service and maintenance 10.6 Cleaning the gearbox or geared motor Oil or grease escaping in small quantities from the shaft sealing ring should be regarded as normal during the running-in phase of 24 hours operating time. Avoid consequential damage: If the leakage quantities are significant or leaking continues after the running-in phase, then replace the shaft sealing ring.

  • Page 69: Checking The Tightness Of Fastening Bolts

    Service and maintenance 10.8 Thread sizes and tightening torques for fastening bolts NOTICE Dust deposits cause higher housing temperatures Dust deposits prevent heat from being radiated. Keep the drive free from dirt and dust. NOTICE Cleaning with a high-pressure cleaning appliance Water penetrates the geared motor.

  • Page 70: Inspecting The Gearbox

    Service and maintenance 10.9 Inspecting the gearbox Thread size Tightening torque for property class 10.9 12.9 1 000 1 200 1 500 2 000 2 400 2 500 3 600 4 200 10.9 Inspecting the gearbox Carry out a scheduled inspection of the gearbox once a year in accordance with the possible criteria listed in General notes about maintenance work (Page 53).

  • Page 71: Disposal

    Disposal Recycling and disposal of SIMOGEAR geared motors For environmentally compliant recycling and disposal of your discarded device, please contact a company certified for the disposal of old electrical and electronic devices. Dispose of the device in accordance with the regulations valid in your coun‐ try.
  • Page 72 Disposal SIMOGEAR electric monorail gearbox Operating Instructions, 01/2024, A5E53220855A/RS-AA...

  • Page 73: Technical Data

    Technical data 12.1 Type designation Table 12-1 Example of the article number structure SIMOGEAR gearbox Article number position Electric-monorail-gearboxes BH, KH Table 12-2 Example of the type designation structure Example: Main gearbox Gearbox type     Fixing     Size  ...

  • Page 74: Rating Plate Data

    When selecting higher degrees of protection, also take into consideration the equipping on the gearbox side (seals, vents). 12.2.2 Rating plate SIMOGEAR geared motors without a UL/CSA design SIEMENS SIEMENS Figure 12-1 Example of a SIMOGEAR rating plate for geared motors without UL-CSA...
  • Page 75 Technical data 12.2 Rating plate data Data matrix code Underlying standard Serial number CE marking or other marking, if required Article number Type designation with marking of the (functionally safe) rotary encoder Mounting position Geared motor type Degree of protection acc. to IEC 60034‑5 Ventilation type acc.

  • Page 76: Rating Plate Simogear Geared Motors With A Ul/Csa Design

    Motor designation Anti-condensation heating Manufacturer's address and country of origin 12.2.3 Rating plate SIMOGEAR geared motors with a UL/CSA design SIEMENS SIEMENS Figure 12-2 Example of a SIMOGEAR rating plate for geared motors with UL/CSA approval Data matrix code Underlying standard...
  • Page 77 Technical data 12.2 Rating plate data Ambient temperature Customer ID Motor operating mode according to UL Oil quantity in l, main gearbox / intermediate gearbox Oil grade Oil viscosity ISO VG class according to DIN 51519 / ISO 3448 Total transmission ratio i Frequency 1 Rated frequency f in Hz Gearbox output speed n  in rpm Geared motor output torque T...

  • Page 78: Weight

    Technical data 12.5 Mounting positions and oil quantities 12.3 Weight The weight of the entire geared motor is given in the shipping papers. The weight is stated on the rating plate of the motor, gearbox or geared motor. The weight specification refers only to the product in the delivery state. 12.4 Sound energy level SIMOGEAR geared motors have noise levels below the permissible noise levels defined for...
  • Page 79 Technical data 12.5 Mounting positions and oil quantities ① Engaged ② Disengaged ③ Disengaged Figure 12-3 Mounting positions for electric monorail gearboxes BHZ 29, BH 39, BHZ 39 SIMOGEAR electric monorail gearbox Operating Instructions, 01/2024, A5E53220855A/RS-AA...
  • Page 80 Technical data 12.5 Mounting positions and oil quantities Figure 12-4 Mounting positions for electric monorail gearboxes KHF 49 - 79 NOTICE Damage to the gearbox caused by incorrect oil quantities The oil quantities listed in the tables are guide values for changing the oil. They are used, for example, for lubricant storage and procurement.

  • Page 81: Spare Parts

    As a consequence, active and / or passive safety is diminished. Siemens explicitly states that only spare parts and accessories supplied by Siemens have been tested and approved by Siemens. If you do not use original spare parts and original accessories, Siemens excludes any liability and warranty.

  • Page 82: Spares On Web

    The proven services therefore contribute to reducing the total cost of ownership for you, as well as to creating sustainable values and solutions. The technical product lists are provided in Spares on Web (https://www.sow.siemens.com/? lang=en). SIEMENS ①...

  • Page 83: Spare Parts Lists

    Spare parts 13.3 Spare parts lists 13.3 Spare parts lists 13.3.1 Electric-monorail-gearboxes BHZ29, BH39, BHZ39 Figure 13-3 Electric monorail gearboxes BHZ 29, BH 39, BHZ 39 SIMOGEAR electric monorail gearbox Operating Instructions, 01/2024, A5E53220855A/RS-AA...
  • Page 84 Spare parts 13.3 Spare parts lists 1001 Gearbox housing 1184 O-ring 1020 Bearings 1185 O-ring 1027 Locking ring / nut 1186 Supporting disk 1030 Bearings 1187 Locking ring 1031 Supporting disk 1190 Clutch lever 1035 Locking ring 1210 Screw 1037 Locking ring 1211 Screw lock washer 1050 Housing cover...

  • Page 85: Electric-Monorail-Gearboxes Khf 49 - 79

    Spare parts 13.3 Spare parts lists 13.3.2 Electric-monorail-gearboxes KHF 49 - 79 Figure 13-4 Electric monorail gearbox KHF 49 - 79 1001 Gearbox housing 1182 Cam part 1020 Bearing 1184 O-ring 1022 Supporting ring / shim 1186 Supporting ring / shim SIMOGEAR electric monorail gearbox Operating Instructions, 01/2024, A5E53220855A/RS-AA...
  • Page 86 Spare parts 13.3 Spare parts lists 1030 Bearing 1187 Locking ring 1032 Shim 1190 Clutch lever 1040 Output flange 1191 Screw 1045 Screw 1192 1050 Housing cover 1193 Threaded bolt 1051 Screw 1194 Bushing 1055 Seal 1195 1057 Supporting disk 1196 Locking ring 1060 Bearing...

  • Page 87: Declaration Of Incorporation Of Partly Completed Machinery, Declaration Of Conformity

    Declaration of incorporation of partly completed machinery, Declaration of Conformity SIMOGEAR electric monorail gearbox Operating Instructions, 01/2024, A5E53220855A/RS-AA...
  • Page 88 Einbauerklärung / EU-Konformitätserklärung Declaration of incorporation / EU-declaration of conformity Nr. / A5E36964102AM Produktbezeichnung: Getriebemotor 2KJ3... Product identification: Geared motor 2KJ3... Typ: A… – BCD... EF... – G... – H... – I... – J... Type: Getriebe: A… = [A = E, Z, D, F, B, K, C, S] Gearbox: Motor: BCD...
  • Page 89 Einbauerklärung / EU-Konformitätserklärung Declaration of incorporation / EU-declaration of conformity Nr. / A5E36964102AM RoHS-Richtlinie: RoHS Directive: Directive of the European 2011/65/EU Richtlinie des 2011/65/EU Parliament and of the Council of 8 June 2011 on Europäischen Parlaments und des Rates the restriction of the use of certain hazardous vom 8.
  • Page 90 Ort / , Datum der Ausstellung / Digital unterschrieben Tasarsu Kaan Chen von Tasarsu Kaan Digital signiert von Chen Xingjian DN: cn=Chen Xingjian, o=Siemens, Takuma email=xingjian.chen@siemens.com Takuma Grund: Ich bin mit den angegebenen Xingjian Datum: 2023.10.19 Teilen dieses Dokuments...
  • Page 91 Anhang MR1 / Annex MR1 zur Einbauerklärung / EU-Konformitätserklärung to the declaration of incorporation / EU-declaration of conformity Nr. / A5E36964102AM Produktbezeichnung: Getriebemotor 2KJ3... Product identification: Geared motor 2KJ3... Die Übereinstimmung des bezeichneten Produkts mit den Vorschriften der angewandten Richtlinie(n) wird nachgewiesen durch die vollständige Einhaltung folgender Normen / Vorschriften: The conformity of the designated product with the provisions of the applied Directive(s) is proved by full compliance with the following standards / regulations: Harmonisierte Normen / Harmonized standards:...
  • Page 92 Anhang MR2 zur Einbauerklärung Nr. A5E36964102AM Produktbezeichnung: Getriebemotor 2KJ3... Die folgenden grundlegenden Sicherheits- und Gesundheitsschutzanforderungen der Richtlinie 2006/42/EG, Anh. I, sind für die oben genannte unvollständige Maschine relevant und wurden entsprechend der Angabe in Spalte 3 erfüllt bzw. zeigen noch Restgefahren, die vom Hersteller der Gesamtmaschine zu beachten sind.
  • Page 93 Anhang MR2 zur Einbauerklärung Nr. A5E36964102AM Instandhaltung 1.6.1 Wartung der Maschine 1.6.2 Zugang zu den Bedienungsständen und den Eingriffspunkten für die Instandhaltung Informationen 1.7.1 Informationen und Warnhinweise an der Maschine 1.7.2 Warnung vor Restrisiken 1.7.3 Kennzeichnung der Maschinen 1.7.4 Betriebsanleitung 1.7.4.1 Allgemeine Grundsätze für die Abfassung der Betriebsanleitung...
  • Page 94 Annex MR2 to the declaration of incorporation No. A5E36964102AM Product identification: Geared motor 2KJ3... The following essential health and safety requirements of Directive 2006/42/EG, Annex I are relevant for the identified uncompleted machinery. According to the remarks in column 3 they have been solved respectively bear residual hazards which have to be covered by the manufacturer of the final machinery.
  • Page 95 Annex MR2 to the declaration of incorporation No. A5E36964102AM Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points Information 1.7.1 Information and warnings on the machinery 1.7.2 Warning of residual risks 1.7.3 Marking of machinery 1.7.4 Instructions 1.7.4.1 General principles for the drafting of instructions 1.7.4.2...
  • Page 96 Declaration of incorporation of partly completed machinery, Declaration of Conformity SIMOGEAR electric monorail gearbox Operating Instructions, 01/2024, A5E53220855A/RS-AA...
  • Page 98 More information SIMOGEAR on the Internet: www.siemens.com/simogear Industry Online Support (Service and Support): www.siemens.com/online-support IndustryMall: www.siemens.com/industrymall...

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