Error Causes And Troubleshooting During Initialization - GEM 1435 ePos Operating Instructions Manual

Intelligent electro-pneumatic positioner
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After switching on
Nach dem Einschalten
P = 45.4
D: NO INIT
The product is
ready for operation and reacts
to the externally
specified set value.
.. .... X = 30.5
A: AUTO.
W = 30.5
If the message "INIT OK" appears, the product is ready for operation and can be set to the desired operating mode.
- Operating mode A: AUTO – reacts to the externally specified set value.
- Operating mode B: MANUAL – the valve position can be specified manually using the keys.

14.1.1 Error causes and troubleshooting during initialization

If an error message appears during the initialization process, proceed as described below:
Display
PRESS <-
ERROR RUN 1
PRESS <-
ERROR RUN 2.1
PRESS <-
ERROR RUN 2.2
www.gemu-group.com
Press for more than 3 seconds
länger als 3s drücken
PRESS -> FOR 3s
1: SETPOINT
C: CONFIG
The valve travel times (up->down, down->up) are measured
and displayed. If these measure < 1 second, an error
is displayed and the valve travel time must be set
to at least > 1 second using the throttle screw(s). This step may need to be repeated
several times until an optimal valve travel time
can be achieved. Experience has shown that valve travel times
of approx. 1-2 seconds produce optimal control characteristics. The
two valve travel times should ideally not be
too far apart.For further information, see chapter
14.1.1 Error causes and troubleshooting during initialization
PRESS -> FOR 3s
X = 55.5
C: CONFIG
B: MANUAL.
W = 55.5
Error cause
Actuator's direction cannot be
established. Cause:
a) No compressed air supply
b) Compressed air supply too
low
c) Travel sensor wrongly con-
nected
d) Valve stroke < 3 mm
Zero point adjustment cannot
be carried out. Cause:
a) Incorrect travel sensor /
mounting kit
b) Adjust quarter turn travel
sensor
Zero point adjustment cannot
be carried out. Cause:
a) Incorrect travel sensor /
mounting kit
b) Adjust quarter turn travel
sensor
NO INIT
2: INIT ALL
PRESS -> FOR 3s
2: INIT ALL
1: SETPOINT
- Press the
key
a) Check compressed air supply (max. 6 bar)
b) Check compressed air supply (max. 6 bar) and correct pneu-
matic connection
c) Check connection assignment
d) Check valve stroke
- Press the
key
Adjust valve manually, display value P must be > 2.0 in CLOSED
position.
a) Check order no.
b) Turn quarter turn travel sensor (only on quarter turn actuat-
ors) until value P > 2.0
- Press the
key
Adjust valve manually, display value P must be < 98.0 in
CLOSED position.
a) Check order no.
b) Turn quarter turn travel sensor (only on quarter turn actuat-
ors) until value P < 98.0
29 / 71
14 Commissioning
Press for more than 3 seconds
länger als 3s drücken
P = XX.X
2: INIT
RUN 1
P = XX.X
2: INIT
RUN 2
up -> down
2: INIT
RUN 3
down -> up
2: INIT
RUN 3
P = XX.X
2: INIT
RUN 4
P = XX.X
2: INIT
RUN 5
INIT OK
2: INIT ALL
Troubleshooting
GEMÜ 1435 ePos

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