SIMAG SV 325 Service Manual
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SIMAG SV 325 Service Manual

R 404 a version, electronic modular cubers
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Der Link zum Nordcap Eiswürfelbereiter SVN 205 L bei Kälte-Berlin
Page 1
SERVICE MANUAL
Kälte-Berlin
Am Pfarracker 41
12209 Berlin
Fon: +49 (0) 30 / 74 10 40 22
Fax: +49 (0) 30 / 74 10 40 21
eMail: info@kaelte-berlin.de
Internet: http://www.kaelte-berlin.com
SV 145
SV 225
SV 325
SV 395
SV 545
R 404 A VERSION
Electronic
modular cubers
MS 1000.78 REV. 04/10
Page 1

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  • Page 1 Fon: +49 (0) 30 / 74 10 40 22 Fax: +49 (0) 30 / 74 10 40 21 eMail: info@kaelte-berlin.de Internet: http://www.kaelte-berlin.com SV 145 SV 225 SV 325 SV 395 SV 545 R 404 A VERSION Electronic modular cubers MS 1000.78 REV. 04/10...

  • Page 2: Table Of Contents

    Page 2 Page 2 Table of contents TABLE OF Specifications 3-12 CONTENTS FOR THE INSTALLER Introduction Storage bin Standard legs Important operating requirements Select location Storage bin Ice machine Stacking instructions Final check list FOR THE PLUMBER Conform to all applicable codes Water inlet Drains For the electrician...

  • Page 3: Specifications

    Page 3 Page 3 SPECIFICATIONS MODULAR CUBER SV 145 ice making capacity AIR COOLED MODELS WATER COOLED MODELS °C °C K g . K g . °C °C WATER TEMPERATURE WATER TEMPERATURE NOTE. To keep your Modular cuber performing at its maximum capacity, it is necessary to perform periodic maintenance as outlined on page 31 of this manual.
  • Page 4 Page 4 Page 4 SPECIFICATIONS (CONT'D) AIR COOLED CORD SET 3/4” GAS WATER INLET WATER OUTLET WATER COOLED Accessoires KSC 300 - Cube stacking kit Dimensions: HEIGHT 575 mm. (22" 1/2) WIDTH 560 mm. (22") 3/4” WATER INLET WATER COOLED ONLY DEPTH 620 mm.
  • Page 5 SV 145 CONDENSER EVAPORATOR ICE DROP AREA...
  • Page 6 Page 5 Page 5 SPECIFICATIONS MODULAR CUBER SV 225 ice making capacity AIR COOLED MODELS WATER COOLED MODELS °C °C K g . K g . °C °C WATER TEMPERATURE WATER TEMPERATURE NOTE. To keep your Modular cuber performing at its maximum capacity, it is necessary to perform periodic maintenance as outlined on page 31 of this manual.
  • Page 7 Page 6 Page 6 SPECIFICATIONS (CONT'D) AIR COOLED CORD SET 3/4” GAS WATER INLET WATER OUTLET WATER COOLED Accessoires KSC 450 - Cube stacking kit Dimensions: 3/4” WATER INLET WATER COOLED ONLY HEIGHT 575 mm. (22" 1/2) 3/4” WATER DRAIN WATER COOLED ONLY WIDTH 760 mm.
  • Page 8 SV 225 CONDENSER EVAPORATOR ICE DROP AREA...
  • Page 9 Page 7 Page 7 SPECIFICATIONS MODULAR CUBER SV 325 ice making capacity AIR COOLED MODELS WATER COOLED MODELS °C °C K g . K g . °C °C WATER TEMPERATURE WATER TEMPERATURE NOTE. To keep your Modular cuber performing at its maximum capacity, it is necessary to perform...
  • Page 10 575 mm. (22" 1/2) 3/4” WATER DRAIN WATER COOLED ONLY WIDTH 760 mm. (30") DEPTH 620 mm. (24" 1/2) WEIGHT 77 Kgs. SV 325 - MACHINE SPECIFICATIONS Water req. Model Cond. unit Finish Comp. HP lt/24 HR SV 325 - AS...
  • Page 11 SV 325 CONDENSER EVAPORATOR ICE DROP AREA...
  • Page 12 Page 9 Page 9 SPECIFICATIONS MODULAR CUBER SV 395 ice making capacity AIR COOLED MODELS WATER COOLED MODELS °C °C K g . K g . °C °C WATER TEMPERATURE WATER TEMPERATURE NOTE. To keep your Modular cuber performing at its maximum capacity, it is necessary to perform periodic maintenance as outlined on page 31 of this manual.
  • Page 13 Page 10 Page 10 SPECIFICATIONS (CONT'D) AIR COOLED WATER DRAIN 3/4 GAS POTABLE WATER INLET CORD SET WATER COOLED Accessoires KSC 800 - Cube stacking kit 3/4 WATER INLET - WATER COOLED ONLY 3/4” WATER DRAIN - WATER COOLED ONLY Dimensions: HEIGHT 725 mm.
  • Page 14 SV 395 CONDENSER EVAPORATOR ICE DROP AREA...
  • Page 15 Page 11 Page 11 SPECIFICATIONS MODULAR CUBER SV 545 ice making capacity AIR COOLED MODELS WATER COOLED MODELS °C °C K g . K g . °C °C WATER TEMPERATURE WATER TEMPERATURE NOTE. To keep your Modular cuber performing at its maximum capacity, it is necessary to perform periodic maintenance as outlined on page 31 of this manual.
  • Page 16 Page 12 Page 12 SPECIFICATIONS (CONT'D) AIR COOLED CORD SET 3/4” GAS WATER INLET WATER OUTLET WATER COOLED Accessoires KSC 1000 - Cube stacking kit Dimensions: HEIGHT 800 mm. (22" 1/2) WIDTH 760 mm. (30") DEPTH 620 mm. (24" 1/2) WEIGHT 104 Kgs.
  • Page 17 SV 545 CONDENSER EVAPORATOR ICE DROP AREA...

  • Page 18: For The Installer

    These instructions provide the specifications and STORAGE BIN the step-by-step procedures for the installation, The SV 145 stack on top of Simag bin model start up and operation for the SIMAG Model R 85; the SV 225-325-395-545 stack onto SIMAG SV 145-225-325-395-545 Modular Cubers.

  • Page 19: Select Location

    Page 14 Page 14 AIR BAFFLE SELECT LOCATION Install on the back side of the machine the air The first step in installing the equipment is to baffle as per instruction provided with it. select the location. The purchaser of the unit will have a desired spot in mind, check out that spot to insure that it is: - indoors, in an environment that does not exceed...

  • Page 20: Final Check List

    Page 15 Page 15 When choosing the water supply for the MV NOTE: All SIMAG Cubers require a Cuber, consideration should be given to: neutral wire and a solid earth ground wire to prevent possible severe Electrical Shock A. Length of run.

  • Page 21: Start-Up Start-Up Cycle

    Page 16 Page 16 START-UP Water is coming into the water through the Water Inlet Solenoid Valve till the water reservoir if filled up to the maximum level controlled by a START-UP CYCLE Water Level Sensor. 1. Open the water tap/valve and switch ON the power on the electrical supply line.
  • Page 22 Page 17 Page 17 and both NOTE: This type of machine produce an "ICE PLATE" that breaks when falls down into the • Machine Under Power storage bin. Setting the ice thickness sensor • Machine in Operation in order to have single ice cubes may cause malfunction of the machine.

  • Page 23: Operation

    Page 18 Page 18 OPERATION FREEZE CYCLE REFRIGERATION SYSTEM SCHEMATIC REFRIGERATION DURING FREEZE: This ice machine employes either air or water as This is determined by the temperature of the TXV a condensing media, the refrigeration system for sensing bulb, located on the suction line either one is a follows: manifold, at the outlet of the evaporator.

  • Page 24: Water System

    Page 19 Page 19 FREEZE CYCLE water tube and then cascades down the WATER SYSTEM evaporator surface by gravity. As it flows accross A combination of a solenoid water inlet valve with the refrigerated evaporator, some of the water a water level sensor is used to control the level of will be chilled enough to change form, turn to ice, the water into the reservoir/sump.

  • Page 25: Refrigeration System During Harvest

    Page 20 Page 20 HARVEST (DEFROST) CYCLE REFRIGERATION SYSTEM SCHEMATIC REFRIGERATION SYSTEM DURING HARVEST Most of the water remained in the reservoir at the end of freezing cycle is pumped-out, to the The refrigeration system performs the harvest of waste, through the water solenoid and drain line ice by use of a hot gas bypass valve.

  • Page 26: Alarm Conditions

    Page 21 Page 21 ALARM CONDITIONS consequently to the compressor and fan motors and 30" later, to the water pump motors. Then, as the ice thickness reaches the value that corresponds to the full cube size, the film of water that constantly cascades over the slab of ice ALARM formed on the evaporator, arrives to establish a...

  • Page 27: Pc Board Set Up

    Page 22 Page 22 Page 22 PC BOARD SET UP • Continuous water fills up during the freezing The PC Board can be set up for: cycle. • Water fills up only at beginning of freezing - JUMP OUT cycle (standard) - JUMP IN...

  • Page 28: Service Specifications

    33 bar 3,6 bar 2,3 bar SV 225 W 16,2 bar 16,0 bar 33 bar 3,8 bar 2,5 bar SV 325 A 18,0 bar 16,0 bar 33 bar 2,9 bar 1,7 bar SV 325 W 16,5 bar 16,0 bar 33 bar...
  • Page 29 Page 23 Page 23 OPERATING CHARACTERISTICS SERVICE SPECIFICATION On air-cooled models during the freezing cycle, the discharge pressure is maintained between In servicing a machine, it is often, useful to two preset values by means of fan control compare that individual units operating (condenser sensor);...

  • Page 30: Component Description

    Page 24 Page 24 COMPONENT DESCRIPTION LED Nr. 5 Front Console Panel Alarm high pressure. Equipped with five LED plus a push button that BUTTON B when glow or blink are monitoring: Reset/Washing. LED Nr. 1 Electrical power supply. LED Nr. 2 Operation.
  • Page 31 Page 25 Page 25 Ice Thickness Sensor Located in the front upper right side off the evaporator, the sensor is made with two metal reeds in which passes power at low voltage. The two metal reeds, which are individually insulated, are set, through a setting screw, to maintain a minimum clearence from the evaporator (3÷5 mm).
  • Page 32 Page 26 Page 26 The control, functions as a precautionary device to shut OFF electrical power to Icemaker, should a loss of water occur to the water cooled Condenser or a burnt out of the fan motor on air cooled versions. The high Pressure Control is manual reset with reset button located on the rear side of the machine and a monitoring light on the Front Console Panel.
  • Page 33 Page 27 Page 27 trips OFF the operation of the machine with the 14. Water inlet solenoid valve - 3/4" male switching ON of the Water Error LEDs. fitting The Water Inlet Solenoid valve is energised by the P.C. Board during the beginning of the freezing cycle till the water reaches the maximum level into the sump (controlled by the Water Level Sensor).
  • Page 34 Page 28 Page 28 SV 145/225/325/395/545 - WIRING DIAGRAM 220 V. 50 Hz. 1 ph. m = brown bc = light blue gv = yellow green b = white n = black = red a = orange v = viola A - Input terminal board L - Water pump B - Compressor remote control switch...
  • Page 35 Page 29 Page 29 SV 545 - WIRING DIAGRAM 400 V. 50 Hz. 3 ph. m = brown bc = light blue gv = yellow green b = white n = black = red a = orange v = viola K - Automatic reset switch A - Input terminal board L - Water pump...

  • Page 36: Service Diagnosis

    Page 30 Page 30 SERVICE DIAGNOSIS The table below is intended as a quick reference Reference to other portions of this manual, to aid the Service Agent in determining the cause inclusing wiring diagrams, installation, and of a particular type of malfunction, as well as the operation are recommended to better determine recommended repair.

  • Page 37: Icemaker

    Page 31 Page 31 MAINTENANCE & CLEANING & SANITATION INSTRUCTIONS A SIMAG Ice Machine represent a sizable Check cube size, adjust if required through investment of time and money in any company’s setting screw of ice thickness control sensor. business. In order to receive the best return for...
  • Page 38 Page 32 Page 32 Pushing the RESET BUTTON for 6-8 NOTE: RINSING mode consists of: seconds the machine restarts in the freezing a) energize the water drain valve and the cycle. water pump for 40 seconds to empty the reservoir Replace the evaporator cover deflector and b) deenergize the water drain valve and the front panel.
  • Page 39 SIMAG Singapore Office via Risorgimento, 4 SIMAG FAR EAST 20017 Mazzo di Rho (MI) - Italy 627A Aljunied Road Tel. +39 02 93900215 (Commerciale - Sales Dept.) 04-04 Biztech Centre Tel. +39 02 93960357 (Assistenza - Service Dept.) Singapore 389842 Fax +39 02 93900226 (Commerciale - Sales Dept.)

This manual is also suitable for:

Sv 225Sv 145Sv 395Sv 545Sv 145-asSv 145-ws ... Show all

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