Side Guards - Permobil TiLite CR1 Service Manual

Replacing Parts on the TiLite CR1, continued

Side Guards

Parts:
1. Outer Pivot Bolt – M5x14 FHCS
2. Side Guard Cap
3. Pivot O-Ring
4. Thrust Washer
5. Inner Coved Washer
6. Outer Coved Washer
7. Pivot Axle
8. Inner Pivot Bolt – M5x12 FHCS
9. Track Bolt – M5x25 FHCS
10. Track Bolt Cap
11. Track Bolt O-ring
12. Track Thrust Washer
13. Back Support Track Standoff
14. Side Guard
IMPORTANT! If the replacement side guard panel has different track geometry than the parts that are currently installed, remove both side guards before installing
the new side guards.
Removal:
1. Remove all of the pivot assembly hardware (parts 1-8) and all track hardware (parts 9-12) from the side guard assembly.
2. Remove side guard panel.
Installation:
1. Assemble the inner pivot bolt, inner coved washer, and pivot axle. When installing the inner pivot bolt, apply Loctite 242 on last three threads
of the bolt.
2. Thread assembly through hole in frame.
3. Install the outer coved washer and thrust washer onto the pivot spacer.
4. Install the side guard onto the pivot spacer.
5. Install the thrust washer, pivot o-ring, pivot cap and outer pivot bolt. When installing outer pivot bolt, apply Loctite 242 on last three threads
of the bolt.
6. Using the hex wrench to hold the inner pivot bolt, torque the outer pivot bolt to 5Nm / 3.7 ft lbs.
7. Match the track slot on the rear of the side guard up with the standoff on the back support cane. Pass the side guard over the standoff.
8. Install the track thrust washer, track bolt o-ring, track bolt cap and track bolt onto the standoff. When installing the track bolt, apply Loctite 242 on last three
threads of the bolt.
9. Torque the track bolt to 5Nm / 3.7 ft lbs.
Permobil TiLite CR1 Service Manual
Tools:
1. 3mm Hex Wrench (x2)
2. Torque Wrench
3. Loctite 242 (Blue)
8
Outer Pivot Bolt