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ILD5500-10 ILD5500-100
ILD5500-25 ILD5500-200
Operating Instructions
optoNCDT
5500

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Summary of Contents for MICRO-EPSILON optoNCDT 5500

  • Page 1 Operating Instructions optoNCDT 5500 ILD5500-10 ILD5500-100 ILD5500-25 ILD5500-200...
  • Page 2 Intelligent laser-optical displacement measurement MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Str. 15 94496 Ortenburg / Germany Tel: +49 (0) 8542 / 168-0 Fax: +49 (0) 8542 / 168-90 E-Mail: info@micro-epsilon.com www.micro-epsilon.com/contact/worldwide/ https://www.micro-epsilon.com...
  • Page 3: Table Of Contents

    Timing, measurement value cycles......................24 Digital interface RS422..........................25 Preliminary remarks............................25 Measurement data format..........................25 Conversion of the binary data format......................25 Digital output values............................. 26 RS422................................26 Ethernet................................ 26 Cleaning................................28 Service, repair...............................29 Decommissioning, disposal.......................... 30 Disclaimer..............................31 Optional accessories............................ 32 Index................................33 optoNCDT 5500...
  • Page 4: Safety

    Avoid constant exposure of light source and receiver to splashes of water. Damage to or destruction of the sensor ● Avoid exposure of sensor to aggressive media (detergents, cooling emulsions). Damage to or destruction of the sensor ● optoNCDT 5500 Page 4...
  • Page 5: Notes On Product Marking

    Optical windows are excluded from the protection class. Contamination of the windows causes impairment or failure of the function. Temperature range: - Operation: 0 ... +50 °C - Storage: -20 ... +70 °C Humidity: 5 ... 95% RH (non-condensing) Ambient pressure: Atmospheric pressure optoNCDT 5500 Page 5...
  • Page 6: Laser Safety

    For repair and service purposes, the sensors must always be sent to the manufacturer. Please observe national regulations, e. g., Laser Notice No. 56 for the USA. Fig. 2.2: Laser information and laser warning sign on the sensor housing optoNCDT 5500 Page 6...
  • Page 7: Functional Principle, Technical Data

    Functional principle, technical data Brief description The optoNCDT 5500 operates according to the principle of optical triangulation, i.e. a visible, modulated light spot is pro- jected onto the surface of the measuring object. The diffuse part of the reflection of this light spot is imaged on a spatial resolution element (CMOS) by a receiver optic arranged at a certain angle to the optical axis of the laser beam.
  • Page 8: Technical Data Ild5500 General

    Access to web interface requires connection to PC Value applies only to the standard measuring range; FSO = Full Scale Output; the specified data apply to white, diffuse reflecting surfaces (Mic Measuring rate 20 kHz, median 9 optoNCDT 5500 Page 8...
  • Page 9: Control And Indicator Elements

    Tab. 3.2: Buttons on the receiver ±10 %; SMR = start of measuring range; MMR = mid of measuring range; EMR = end of measuring range; light spot diameter determined with point-shaped laser with Gaussian fit (full 1/e² width) optoNCDT 5500 Page 9...
  • Page 10: Delivery

    ► If there is damage or parts are missing, immediately contact the manufacturer or supplier. Optional accessories are listed in the appendix. Storage Temperature range: -20 ... +70 °C Humidity: 5 ... 95 % RH (non-condensing) optoNCDT 5500 Page 10...
  • Page 11: Installation

    In case of bore holes, blind holes and edges in the (shadow) surface of moving parts, the sensor must be arranged in such a way that the edge does not obscure the la­ ser spot. optoNCDT Tab. 5.3: Sensor arrangement for holes and edges optoNCDT 5500 Page 11...
  • Page 12: Mechanical Fastening

    The bearing surfaces surrounding the through-holes (fastening holes) are slightly raised. Ensure careful handling of the sensor during installation and operation. Mount the sensor only to the existing through-bores on a flat surface. Any type of clamping is not permitted. Do not exceed torques. optoNCDT 5500 Page 12...
  • Page 13: Mounting, Dimensional Drawing Ild5500

    Limits for free space Bauraum e-MBE e-EMR Bereich, welcher von fremden Keep this area free from other Lichtquellen und / oder deren light sources and/or their reflections Spiegelungen freizuhalten ist 3 (.12) Fig. 5.3: Dimensional drawing ILD5500-10/25 optoNCDT 5500 Page 13...
  • Page 14 Fig. 5.4: Dimensional drawing ILD5500-100/200 MR = Measuring range Reserve measuring range SMR = Start of measuring range [10] MMR = Start of measuring range + 0.5*measuring range [11] EMR = End of measuring range [12] optoNCDT 5500 Page 14...
  • Page 15: Electrical Connections

    Programmable switching behavior: (NPN, PNP or push-pull) Out2 White 24V logic (HTL) Multi_in Violet Switching input for triggering, zeroing/mastering or teaching Laser_on/off Black Laser active when pin 3 is connected to GND AGND Coaxial screen Reference potential for analog output optoNCDT 5500 Page 15...
  • Page 16: Supply Voltage

    Tab. 5.6: Supply voltage connection Voltage supply only for measuring devices, not to be used for drives or similar sources of impulse interference at the same time. Micro-Epsilon recommends using an optional available power supply unit PS2020 for the sensor. optoNCDT 5500...
  • Page 17: Turning On The Laser

    The fixed connected sensor cable is cable carriers suitable. Unused open cable ends must be insulated to protect against short circuits or malfunction of the sen­ sor. Micro-Epsilon recommends to use the cable carriers suitable standard connection cable PC5500 of the optional accesso­ ries. optoNCDT 5500...
  • Page 18: Operation

    The sensor is connected to a PC/notebook via an RS422 converter/Ethernet, for example, and the supply voltage is ap­ plied. sensorTOOL by MICRO-EPSILON is a piece of software that you can use to apply settings to the sensor and to view and document measurement data.
  • Page 19: Access Via Web Interface

    Settings. This menu contains all sensor parameters. ● chart. Measurement chart with digital display or video signal display. ● Measurement Info. Contains information about the sensor, including serial number, software version and an overview of all sensor ● parameters. optoNCDT 5500 Page 19...
  • Page 20: Presets, Setups, Selection Of Measurement Configuration

    A maximum of 8 setups can be permanently stored in the controller. Tab. 6.1: Extract from the web interface, Home tab For all presets, the averaging can be individually adapted to the measurement task via the slider. Signal quality optoNCDT 5500 Page 20...
  • Page 21: Save Settings

    To do this, use the button. button. Save settings Display of measurement values in the web browser ► Display the measurement values in the tab. Measurement chart Available for sensor models optoNCDT 5500 10/25/50/??? [13] optoNCDT 5500 Page 21...
  • Page 22: Video Signal Display In The Web Browser

    Left 0 % (small dis­ tance), and right 100 % (large distance). The corresponding measured value is marked by a vertical line (peak marking). optoNCDT 5500 Page 22...
  • Page 23 The display shows how the adjustable measurement task (target material), peak selection and possible interfering signals due to reflections or similar affect the video signal. There is no linear relationship between the position of the peak in the video signal display and the output measured value. optoNCDT 5500 Page 23...
  • Page 24: Parameterization Via Ascii Commands

    The delay time between detection and start of output is therefore at least 52 µs. As the cycles are processed in parallel, the next measured value (N+1) is output after a further 13 µs. optoNCDT 5500 Page 24...
  • Page 25: Digital Interface Rs422

    The sensor can continue to supply measurements to the RS422 output even while the sensor is com­ municating. The IF2008/PCIE PCI-BUS interface card from MICRO-EPSILON, which is connected to the sensor via the optional PC5500-x/IF2008 interface cable, is suitable for data exchange with a PC. The IF2008/PCIE combines the three bytes of the data word and stores them in the FIFO.
  • Page 26: Digital Output Values

    Light source (laser) is switched off Tab. 8.2: Status information RS422 Ethernet Signal Minimum Maximum Scaling Unit Exposure time 65536 Value / 10 µs Measuring rate 50000 Value / 1000 Trigger time difference 40000 Value / 10 µs Timestamp Uint32 µs optoNCDT 5500 Page 26...
  • Page 27 Peak is before measuring range (MR) 0x7FFFFF06 Peak is after the measuring range (MR) 0x7FFFFF08 Measurement value cannot be evaluated 0x7FFFFF09 Peak is too wide 0x7FFFFF0A Light source (laser) is switched off Tab. 8.4: Ethernet status information optoNCDT 5500 Page 27...
  • Page 28: Cleaning

    Wet cleaning Use a clean, soft, lint-free cloth or lens cleaning paper and pure alcohol (isopropyl alcohol) to clean the protective glass pane. NOTICE ► Never use commercially available glass cleaner or other cleaning agents. optoNCDT 5500 Page 28...
  • Page 29: Service, Repair

    If the cause of a fault cannot be clearly identified, please send the entire system including cables to: MICRO-EPSILON Optronic GmbH Lessingstrasse 21 01465 Dresden-Langebrück / Germany Tel: +49 (0) 35201 729-0 Fax: +49 (0) 35201 729 -90 E-Mail: optronic@micro-epsilon.de www.micro-epsilon.com/contact/worldwide/ https://www.micro-optronic.de/ optoNCDT 5500 Page 29...
  • Page 30: Decommissioning, Disposal

    Here you can inform yourself about the re­ spective national collection and return points. - Old devices can also be returned for disposal to Micro-Epsilon at the address given in the imprint at https:// www.micro-epsilon.com/legal-details. - We would like to point out that you are responsible for deleting the measurement-specific and personal data on the old devices to be disposed of.
  • Page 31: Disclaimer

    Micro-Epsilon or to your distributor / retailer. Micro-Epsilon undertakes no liability whatsoever for damage, loss or costs caused by or related in any way to the product, in particular consequential damage, e.g., due to non-observance of these instructions/this manual, ●...
  • Page 32: Optional Accessories

    IF2008E, a total of 6 digital sensor signals, 2 encoders, 2 an­ alog signals, and 8 I/O signals can be captured synchronous­ IF2004/USB 4-channel converter from RS422 to USB, suitable for cable PC/SC2700-3/IF2008; including driver, connections: 2 x sub- D, 1 x terminal block optoNCDT 5500 Page 32...
  • Page 33: Index

    Index Index Page 33 optoNCDT 5500...
  • Page 34 Index Page 34 optoNCDT 5500...
  • Page 35 Index Page 35 optoNCDT 5500...
  • Page 36 MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Str. 15 94496 Ortenburg / Germany Tel. +49 (0) 8542 / 168-0 Fax +49 (0) 8542 / 168-90 X9750486-A022104MSC info@micro-epsilon.com info@micro-epsilon.com © MICRO-EPSILON MESSTECHNIK Your local contact: www.micro-epsilon.com/contact/worldwide/...

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