Watts bar PZDS Translation Of The Original Operating Manual
  1. Manuals
  2. Brands
  3. Watts Manuals
  4. Control Unit
  5. bar PZDS
  6. Translation of the original operating manual

Watts bar PZDS Translation Of The Original Operating Manual

2/2-way automatic butterfly valve
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
2/2-way automatic butterfly valve
 PZDS
(with bar-agturn or actubar)
 EZDS
Translation of the original operating manual
IMPORTANT: This manual is only valid in conjunction
with the manufacturer documentation of the actuator
bar-gmbh.de

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the bar PZDS and is the answer not in the manual?

Questions and answers

Related Manuals for Watts bar PZDS

Summary of Contents for Watts bar PZDS

  • Page 1 2/2-way automatic butterfly valve  PZDS (with bar-agturn or actubar)  EZDS Translation of the original operating manual IMPORTANT: This manual is only valid in conjunction with the manufacturer documentation of the actuator bar-gmbh.de...

  • Page 2: Table Of Contents

    Table of Contents General information ..............5 Reference documents ..................5 Validity of the operating manual .................5 Notes to operating manual .................6 1.3.1 Signal words and symbols ..............6 1.3.2 Explanation of the structure of the safety instructions ......7 1.3.3 Descriptions in figures ................7 Responsibility of the operating company ............7 Safety ..................8 General Safety Instructions ................8...
  • Page 3 Transport and storage .............18 Scope of delivery ....................18 Incoming goods inspection ................18 Transport, packaging and storage ..............18 Installation ................20 Installation conditions ..................20 Before installation .....................20 Installation of butterfly valve ................20 Mounting the rotary actuator ................22 Pressure test of the pipe section ..............22 Commissioning and operation ..........23 Maintenance and repair ............23 Maintenance of the actuator ................23...
  • Page 4 EU Declaration of Incorporation Type P........26 EU Declaration of Incorporation Type E........27 EU Declaration of Conformity Type E........28 Annex / Technical data ............29 15.1 Technical data of rotary actuator ..............29 15.2 Technical data of the shut-off valve Type ZDS ..........29 15.3 Dimensional tables and dimensional drawings Type PZDS with bar-agturn .30 15.3.1 Dimensional drawing Type PZDS with bar-agturn .......30...

  • Page 5: General Information

    General information Valpes This operating manual is a part of the prod- Z.I. Centr‘alp uct. The operating manual must be kept for 89 rue des étangs the entire life of the product and must be F - 38430 Moirans passed on to each subsequent owner of the Tel.

  • Page 6: Notes To Operating Manual

    Notes to operating manual Electric voltage! The text passages marked with The safety and hazard statements in the this symbol inform you about document are intended for your protec- dangerous situations with danger to life tion, the protection of third parties and the and health of persons due to electrical protection of the product.

  • Page 7: Explanation Of The Structure Of The Safety Instructions

    1.3.2 Explanation of the structure of Use head protection! the safety instructions Notes with this symbol indicate that a head protection must be A safety instruction is initiated with a signal worn. word describing the severity of the danger ( „Chapter 1.3.1 Signal words and symbols“ ). Use protective clothing! Notes with this symbol indicate WARNING...

  • Page 8: Safety

    Safety Organizational measures 2.4.1 Subsequent retrofitting or General Safety Instructions changes Personnel assigned to work on the auto- The operator must make a corresponding matic butterfly valve must read the operat- assessment of the hazards when dealing ing instructions before starting work and, in with subsequently integrated components particular, understand the chapter “Safety”...

  • Page 9: Protective Equipment

    Personnel qualification Protective equipment Only trained or instructed personnel who If necessary, the protective equipment shall has known and understood the operating be used. Keep your hair and clothing away instructions as well as the possible dangers from moving parts. If necessary, wear a of the rotary actuator is allowed to work with hairnet and do not wear jewelery such as the rotary actuator.
  • Page 10 Read this table as follows: “The electrical installation requires the qualification of a qualified electrician.” Activities Instructed Instructed persons with Electri- Pneumatic persons technical training cians specialists Installation Electrical installation Pneumatic installation Setting and equipping Commissioning Troubleshooting Cleaning Troubleshooting, repair and maintenance of mechanics Troubleshooting, repair and maintenance of electrics...

  • Page 11: Dangers When Handling The Automatic Butterfly Valve

    Dangers when handling the DANGER automatic butterfly valve Corrosive substances! This product of bar GmbH is built according to the state of the art and the recognized Depending on the type of medi- safety rules. Nevertheless, there remains a um, there may be danger to life residual risk and may cause dangers to the when in contact with the medium.
  • Page 12 WARNING WARNING Danger of crushing hands Flying parts! and other body parts! Splashing medium! There is a risk of injury during as- There is a risk of injury when the valve is sembly/disassembly by movements of the removed under pressure or with present ball.
  • Page 13 WARNING NOTE Uncontrolled start-ups! Material damage to valve spindle! (only for pneumatic actuator) Material damage can occur if you use There is a risk of injury if pneumatic rotary built-on rotary actuators as levers. actuators create a very high torque during •...

  • Page 14: Dangers During Functional Checks, Commissioning And Operation

    2.7.2 Dangers during functional WARNING checks, commissioning and operation Danger of being pulled in, danger of crushing and DANGER locking! Bursting parts! Danger due to moving parts of the ma- Escaping media! chine/valve which can be accessed There is danger to life if the maximum per- through assembly, disassembly, remov- missible pressure and temperature ranges able covers at openings for functional...
  • Page 15 • At operating temperatures = 60 °C a long contact (approx. 3s) of the skin with the surface of the machine/valve may cause burns (DIN EN ISO 13732- • operating temperatures 55 °C – 60 °C a long contact (approx. 3S to 10s) of the skin with the sur- face of the machine/valve may cause burns (DIN EN ISO 13732-1)..

  • Page 16: Product Description

    Product description Product features: The 2/2-way automatic butterfly valve of PZDS/EZDS type is a combination of the fol- • Conformity Directive 97/23/CE PED lowing components: • Conformity Directive 94/9/CE ATEX • Butterfly valve of Sylax type • Checking tightness acc. EN12266-1 and one of the following rotary actuators •...

  • Page 17: Type Plate

    Type plate The type plate of the automatic valve is attached to the rotary actuator. Fig. 3-1 Type plates PZDS Fig. 3-2 Typen plate EZDS Legend bar article number Article/order designation (see data sheet) Control pressure range for the pneum. rotary actuator Manufacture date (year of construction) Electric voltage Protection type...

  • Page 18: Transport And Storage

    Transport and Transport, packaging and storage storage DANGER Scope of delivery Suspended load! • 2/2-way automatic butterfly valve of When transporting, e.g. with a PZDS/EZDS type crane, there is is a risk that parts • Possibly ordered accessories fall down and people are seriously injured. •...
  • Page 19 NOTE Lifting slings are factory-fitted for dimen- sions with high weights. They are de- signed exclusively for the weight of the actuator and must not be used for lifting the automatic valve! The products must be handled, transported and stored with care: •...

  • Page 20: Installation

    Installation Before installation Observe the following points before instal- WARNING lation: • The dew point of the control medium Installation works must be min. 10 °C lower than the low- There is a risk of injury if this prod- est operating temperature! The max. uct is not properly installed, disas- temperature of the control medium is sembled...
  • Page 21 Caution: Never tighten the bolts with the valve disc completely closed: the collar is deformed resulting in too high torque when closing the butterfly valve, possi- bly even a leak. 6. Check all connections for leaks. When installing a butterfly valve with end flange connection (lug type), note the following: 1.

  • Page 22: Mounting The Rotary Actuator

    Mounting the rotary actuator For information on mounting the actuator, refer to the manufacturer documentation supplied with the actuator (by bar GmbH for PZDS and by Valpes for EZDS). Pressure test of the pipe section The following must be observed when mak- ing the pressure test of a pipe section with installed valves: Carefully rinse newly installed piping sys-...

  • Page 23: Commissioning And Operation

    Commissioning and NOTE operation We recommend that you have the repair carried out by the company bar GmbH. For information on commissioning and op- We will be pleased to offer you a corre- eration of the actuator, refer to the manu- sponding servicing, maintenance or re- facturer documentation supplied with the pair.

  • Page 24: Repair And Spare Parts

    Repair and spare parts For information on repairing the actuator, refer to the manufacturer documentation supplied with the actuator. PZDS/EZDS-IM-DE-B-EN-01-23 Rev.0...

  • Page 25: Disassembly

    10. Disassembly 11. Disposal • Proper disposal of the products is the DANGER responsibility of the customer. Dispose of the products after their use in accord- Electric voltage! ance with the legal requirements regard- There is danger to life when work- ing safety and environmental protection.

  • Page 26: Eu Declaration Of Incorporation Type P

    12. EU Declaration of Incorporation Type P... PZDS/EZDS-IM-DE-B-EN-01-23 Rev.0...

  • Page 27: Eu Declaration Of Incorporation Type E

    13. EU Declaration of Incorporation Type E... PZDS/EZDS-IM-DE-B-EN-01-23 Rev.0...

  • Page 28: Eu Declaration Of Conformity Type E

    14. EU Declaration of Conformity Type E... PZDS/EZDS-IM-DE-B-EN-01-23 Rev.0...

  • Page 29: Annex / Technical Data

    15. Annex / Technical data 15.1 Technical data of rotary actuator The technical data of the rotary actuator can be found in the supplied manufacturer docu- mentation. 15.2 Technical data of the shut-off valve Type ZDS Standard design Upon request Nominal size DN25 –...

  • Page 30: Dimensional Tables And Dimensional Drawings Type Pzds With Bar-Agturn

    15.3 Dimensional tables and dimensional drawings Type PZDS with bar- agturn 15.3.1 Dimensional drawing Type PZDS with bar-agturn Fig. 13-1 Dimensional drawing Type PZDS with bar-agturn type GD/GS-040-270 PZDS/EZDS-IM-DE-B-EN-01-23 Rev.0...
  • Page 31 Fig. 13-2 Dimensional drawing Type PZDS with bar-agturn type GD/GS-300-400 PZDS/EZDS-IM-DE-B-EN-01-23 Rev.0...

  • Page 32: Dimensional Table Type Pzds With Bar-Agturn

    15.3.2 Dimensional table Type PZDS with bar-agturn Actuator size G 1/4“ G 1/4“ 74,5 G 1/4“ G 1/4“ 74,5 G 1/4“ 334,5 73,3 G 1/4“ G 1/4“ 74,5 G 1/4“ 365,5 73,3 G 1/4“ G 1/4“ G 1/4“ 376,5 73,3 G 1/4“...
  • Page 33 Weight (kg) 60,5 2,60 3,00 3,70 3,90 4,60 99,5 5,15 3,90 4,60 99,5 5,15 5,85 5,60 99,5 6,15 6,85 99,5 6,95 7,65 116,5 9,64 10,46 99,5 8,85 9,55 116,5 11,54 12,36 10,55 116,5 12,54 13,36 17,30 19,76 23,70 27,72 34,12 44,62 55,74 Tab.
  • Page 34 Actuator size G 1/4“ 159,5 G 1/4“ G 1/4“ 159,5 G 1/4“ G 1/4“ 205,5 G 1/4“ 1002 67,5 G 1/4“ 159,5 G 1/4“ 1011 G 1/4“ 1036 205,5 G 1/4“ 1091 67,5 G 1/4“ G 1/4“ 1024 205,5 G 1/4“ 1159 67,5 G 1/4“...
  • Page 35 Weight (kg) 43,22 53,72 65,05 60,72 72,05 10,5 79,45 10,5 99,10 81,52 92,85 10,5 100,25 10,5 119,90 119,40 10,5 126,80 10,5 150,20 13,5 171,90 10,5 116,80 10,5 140,20 13,5 161,90 204,90 10,5 204,20 13,5 225,90 268,90 359,00 Tab. 13-5 Dimensional table Type PZDS with bar-agturn, size F to L PZDS/EZDS-IM-DE-B-EN-01-23 Rev.0...

  • Page 36: Actuator Assignment

    15.3.3 Actuator assignment Actuator assignment for bar-agturn type GD and GS Spring closed Spring opened 4 bar 6 bar 4 bar 6 bar 4 bar 6 bar actua- actua- actuators actuators actuators actuators tors tors GD-052 GD-040 GS-063-09 GS-063-10 GS-063-07 GS-052-10 GS-063-10 GD-063...

  • Page 37: Dimensional Tables And Dimensional Drawings Type Pzds With Actubar

    15.4 Dimensional tables and dimensional drawings Type PZDS with actubar 15.4.1 Dimensional drawing Type PZDS with actubar Fig. 13-3 Dimensional drawing Type PZDS with actubar type AD/AS-004-230 PZDS/EZDS-IM-DE-B-EN-01-23 Rev.0...
  • Page 38 Fig. 13-4 Dimensional drawing Type PZDS with actubar type AD/AS-360-800 PZDS/EZDS-IM-DE-B-EN-01-23 Rev.0...

  • Page 39: Dimensional Table Pzds With Actubar

    15.4.2 Dimensional table PZDS with actubar Actuator size G 1/8“ G 1/8“ G 1/8“ G 1/8“ G 1/8“ G 1/8“ G 1/8“ G 1/8“ 36,5 G 1/4“ G 1/8“ G 1/8“ G 1/8“ 36,5 G 1/4“ 36,5 G 1/4“ G 1/8“ G 1/8“...
  • Page 40 Weight (kg) 2,91 3,51 4,67 5,29 3,81 4,41 5,57 6,19 7,40 4,71 5,87 6,49 7,70 10,05 5,41 6,57 7,19 8,40 10,75 7,99 9,20 11,55 13,51 11,10 12,57 14,53 17,55 23,83 13,57 15,53 18,55 24,83 Tab. 13-8 Dimensional table Type PZDS with actubar, size G to SW PZDS/EZDS-IM-DE-B-EN-01-23 Rev.0...
  • Page 41 Actuator size 40,5 G 1/4“ 40,5 G 1/4“ G 1/4“ G 1/4“ 40,5 G 1/4“ G 1/4“ G 1/4“ G 1/4“ G 1/4“ G 1/4“ G 1/4“ G 1/4“ G 1/4“ G 1/2“ G 1/4“ G 1/4“ G 1/4“ 1025 G 1/2“...
  • Page 42 Weight (kg) 21,93 24,95 31,23 38,27 31,35 36,00 43,04 47,56 61,44 45,10 52,14 56,66 70,54 90,00 59,14 63,66 77,75 97,10 79,94 84,46 98,55 117,90 133,90 117,24 125,10 148,20 164,20 195,80 115,10 138,20 154,20 185,80 218,20 249,80 Tab. 13-10 Dimensional table Type PZDS with actubar, size G to SW PZDS/EZDS-IM-DE-B-EN-01-23 Rev.0...

  • Page 43: Actuator Assignment

    15.4.3 Actuator assignment Actuator assignment for actubar type AD and AS Spring closed Spring opened 4 bar 6 bar 4 bar 6 bar 4 bar 6 bar actuators actuators actuators actuators actuators actuators AD-004 AD-004 AS-011-09 AS-008-11 AS-008-06 AS-006-10 AS-008-06 AD-006 AD-004 AS-018-08...

  • Page 44: Dimensional Tables And Dimensional Drawings Type Ezds

    15.5 Dimensional tables and dimensional drawings Type EZDS 15.5.1 Dimensional drawing Type EZDS Maße der Flansch- verbindung gem. DIN EN 1092-1 DIN EN 1092-2 ANSI B16,5 CL150 Flange connection measurements acc. to DIN EN 1092-1 DIN EN 1092-2 ANSI B16,5 CL150 Fig.

  • Page 45: Dimensional Table Type Ezds

    15.5.2 Dimensional table Type EZDS Actuator size ER35 ER35 ER35 ER60 ER60 ER100 Tab. 13-12 Dimensional table Type EZDS, size A to E Weight (kg) 3,14 4,04 4,34 6,07 6,87 8,77 Tab. 13-13 Dimensional table Type EZDS, size F to G The detailed dimensions of the rotary actuator can be found in the supplied manufacturer documentation.
  • Page 46 Purchaser in any form without the written consent of a representative of bar GmbH. bar pneumatische Steuerungssysteme GmbH Auf der Hohl 1 • 53547 Dattenberg • Deutschland Tel. +49 (0)2644 96070 • Fax +49 (0)2644 960735 bar-info@wattswater.com • www.bar-gmbh.de PZDS/EZDS-IM-DE-B-EN-01-23 Rev.0 © 2023 Watts...

This manual is also suitable for:

Bar ezds

Table of Contents