Table of Contents
Related Manuals for Watts bar PKI
Summary of Contents for Watts bar PKI
- Page 1 2/2-way automatic valve PKI (with bar-agturn or actubar) EKI Translation of the original operating manual IMPORTANT: This manual is only valid in conjunction with the manufacturer documentation of the actuator bar-gmbh.de...
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Page 2: Table Of Contents
Table of Contents General information ..............5 Reference documents ..................5 Validity of the operating manual .................5 Notes to operating manual .................6 1.3.1 Signal words and symbols ..............6 1.3.2 Explanation of the structure of the safety instructions ......7 1.3.3 Descriptions in figures ................7 Responsibility of the operating company ............7 Safety ..................8 General Safety Instructions ................8... - Page 3 Transport and storage .............19 Scope of delivery ....................19 Incoming goods inspection ................19 Transport, packaging and storage ..............19 Installation ................21 Installation conditions ..................21 Before installation .....................21 Installation of ball valve ..................21 5.3.1 Preparing for installation ...............21 5.3.2 Installation of ball valve with welding ends ..........22 5.3.3 Mounting the valve with threaded connection ........23 Mounting the rotary actuator ................23 Pressure test of the pipe section ..............23...
- Page 4 EU Declaration of Incorporation Type P........27 EU Declaration of Incorporation Type E........28 ATEX Declaration of Conformity Type P........29 ATEX Declaration of Conformity Type E........31 EU Declaration of Conformity Type E........33 Annex / Technical data ............34 17.1 Technical data of rotary actuator ..............34 17.2...
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Page 5: General Information
General information Valpes This operating manual is a part of the prod- Z.I. Centr‘alp uct. The operating manual must be kept for 89 rue des étangs the entire life of the product and must be F - 38430 Moirans passed on to each subsequent owner of the Tel. -
Page 6: Notes To Operating Manual
Notes to operating manual Electric voltage! The text passages marked with The safety and hazard statements in the this symbol inform you about document are intended for your protec- dangerous situations with danger to life tion, the protection of third parties and the and health of persons due to electrical protection of the product. -
Page 7: Explanation Of The Structure Of The Safety Instructions
1.3.2 Explanation of the structure of Use head protection! the safety instructions Notes with this symbol indicate that a head protection must be A safety instruction is initiated with a signal worn. word describing the severity of the danger ( „Chapter 1.3.1 Signal words and symbols“ ). Use protective clothing! Notes with this symbol indicate WARNING... -
Page 8: Safety
Safety DANGER Danger of explosion! General Safety Instructions The automatic valve in combination with Personnel assigned to work on the auto- an electric actuator is not intended for use matic valve must read the operating instruc- in potentially explosive atmospheres as tions before starting work and, in particular, standard. -
Page 9: Protective Equipment
Personnel qualification Protective equipment Only trained or instructed personnel who If necessary, the protective equipment shall has known and understood the operating be used. Keep your hair and clothing away instructions as well as the possible dangers from moving parts. If necessary, wear a of the rotary actuator is allowed to work with hairnet and do not wear jewelery such as the rotary actuator. - Page 10 Read this table as follows: “The electrical installation requires the qualification of a qualified electrician.” Activities Instructed Instructed persons with Electri- Pneumatic persons technical training cians specialists Installation Electrical installation Pneumatic installation Setting and equipping Commissioning Troubleshooting Cleaning Troubleshooting, repair and maintenance of mechanics Troubleshooting, repair and maintenance of electrics...
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Page 11: Dangers When Handling The Automatic Valve
Dangers when handling the DANGER automatic valve Corrosive substances! This product of bar GmbH is built according to the state of the art and the recognized Depending on the type of medi- safety rules. Nevertheless, there remains a um, there may be danger to life residual risk and may cause dangers to the when in contact with the medium. - Page 12 WARNING WARNING Danger of crushing hands Flying parts! and other body parts! Splashing medium! There is a risk of injury during as- There is a risk of injury when the valve is sembly/disassembly by movements of the removed under pressure or with present ball.
- Page 13 WARNING CAUTION Welding Works! Hand injuries! Welding and flying sparks can cause fires. When mounting the rotary actuator on the valve spindle, the rotary actuator is • Make sure that the prescribed safety pushed to the connection point/flange of precautions are taken before carrying the valve.
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Page 14: Dangers During Functional Checks, Commissioning And Operation
2.7.2 Dangers during functional WARNING checks, commissioning and operation Danger of being pulled in, danger of crushing and DANGER locking! Bursting parts! Danger due to moving parts of the ma- Escaping media! chine/valve which can be accessed There is danger to life if the maximum per- through assembly, disassembly, remov- missible pressure and temperature ranges able covers at openings for functional... -
Page 15: Dangers When Used In Explosion-Protected Areas
2.7.3 Dangers when used in • At operating temperatures = 60 °C a explosion-protected areas long contact (approx. 3s) of the skin with the surface of the machine/valve DANGER may cause burns (DIN EN ISO 13732- Danger of explosion! • operating temperatures An explosion can occur if the following... - Page 16 DANGER Danger of explosion! (continuation) • Always observe the max. permissible operating pressure. Exceeding can cause material failure which can lead to sparking. • Avoid dust accumulation. • Do not install rotary actuators in pit- like cavities if there is a predictable dust accumulation.
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Page 17: Product Description
Product description The 2/2-way automatic valve of PKI/EKI The valve is operated pneumatically (dou- type is a combination of the following com- ble- and single-acting) or electrically and is ponents: characterized by a long service life and high operational safety. •... -
Page 18: Type Plate
Type plate The type plate of the automatic valve is attached to the rotary actuator. Fig. 3-1 Type plates PKI Fig. 3-2 Type plate EKI Legend bar article number Article/order designation (see data sheet) Control pressure range for the pneum. rotary actuator Maximum permissible medium pressure Manufacture date (year of construction) ATEX marking... -
Page 19: Transport And Storage
Transport and Transport, packaging and storage storage DANGER Scope of delivery Suspended load! • 2/2-way automatic valve of PKI or EKI When transporting, e.g. with a type crane, there is is a risk that parts • Possibly ordered accessories fall down and people are seriously injured. •... - Page 20 NOTE Lifting slings are factory-fitted for dimen- sions with high weights. They are de- signed exclusively for the weight of the actuator and must not be used for lifting the automatic valve! The products must be handled, transported and stored with care: •...
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Page 21: Installation
Installation Before installation Observe the following points before instal- WARNING lation: • The dew point of the control medium Installation works must be min. 10 °C lower than the low- There is a risk of injury if this prod- est operating temperature! The max. uct is not properly installed, disas- temperature of the control medium is sembled... -
Page 22: Installation Of Ball Valve With Welding Ends
2. Weld the pipeline with the connection 2. First mark the position of the ball valve ends in accordance with the applicable middle section to a connection end. requirements and guidelines. 3. Loosen the hexagon nuts from the ball valve screws crosswise and pull the ball Mounting the ball valve middle section valve screws out of the housing. -
Page 23: Mounting The Valve With Threaded Connection
Mounting the rotary actuator Tightening torque [Nm] For information on mounting the actuator, ½ refer to the manufacturer documentation ¾ supplied with the actuator (from bar GmbH for PKI and from Valpes for EKI). 1¼ 1½ Pressure test of the pipe 2½... -
Page 24: Commissioning And Operation
Commissioning and NOTE operation We recommend that you have the repair carried out by the company bar GmbH. For information on commissioning and op- We will be pleased to offer you a corre- eration of the actuator, refer to the manu- sponding servicing, maintenance or re- facturer documentation supplied with the pair. -
Page 25: Repair And Spare Parts
Repair and spare parts Abb. 9-1 Exploded-view drawing of all individual components of 2/2-way automatic valve of EKI type (Schematic representation. Deviations possible depending on the component) Actuator Connector Reducing piece Threaded rod/screw Ball valve middle section Spring washer Ball Bearing shell Spring washer for actuator fixation Sealing ring... -
Page 26: Disassembly
10. Disassembly 11. Disposal • Proper disposal of the products is the DANGER responsibility of the customer. Dispose of the products after their use in accord- Electric voltage! ance with the legal requirements regard- There is danger to life when work- ing safety and environmental protection. -
Page 27: Eu Declaration Of Incorporation Type P
12. EU Declaration of Incorporation Type P... PKI/EKI-IM-DE-B-EN-01-23 Rev.0... -
Page 28: Eu Declaration Of Incorporation Type E
13. EU Declaration of Incorporation Type E... PKI/EKI-IM-DE-B-EN-01-23 Rev.0... -
Page 29: Atex Declaration Of Conformity Type P
14. ATEX Declaration of Conformity Type P... bar 19.0003 Z5100002_00B ATEX-Konformitätserklärung / ATEX Declaration of Conformity bar pneumatische Steuerungssysteme GmbH Name und Anschrift des Herstellers: Auf der Hohl 1, 53547 Dattenberg / Germany Name and address of the manufacturer: Diese Erklärung bezieht sich nur auf das Produkt in dem Zustand, in dem es in den Verkehr gebracht wurde. Die Erklärung verliert ihre Gültigkeit, wenn das Produkt ohne Rücksprache mit uns umgebaut oder verändert wird. - Page 30 bar 19.0003 Z5100002_00B Anhang I / Annex I Die maximal auftretenden Oberflächentemperaturen sind abhängig von den Betriebsbedingungen. Bitte entnehmen sie die jeweiligen Grenzwerte der entsprechenden Tabelle. Beachten Sie hierbei, dass die maximale Oberflächentemperatur sich nach dem höheren Wert (Medientemperatur innerhalb der Rohrleitung oder Umgebungstemperatur richtet).
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Page 31: Atex Declaration Of Conformity Type E
15. ATEX Declaration of Conformity Type E... PKI/EKI-IM-DE-B-EN-01-23 Rev.0... - Page 32 PKI/EKI-IM-DE-B-EN-01-23 Rev.0...
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Page 33: Eu Declaration Of Conformity Type E
16. EU Declaration of Conformity Type E... PKI/EKI-IM-DE-B-EN-01-23 Rev.0... -
Page 34: Annex / Technical Data
17. Annex / Technical data 17.1 Technical data of rotary actuator The technical data of the rotary actuator can be found in the supplied manufacturer docu- mentation. 17.2 Technical data of 2/2-way ball valve of KI type Standard design Upon request Nominal size DN15 - DN100 Connection type... -
Page 35: Pressure-Temperature Diagram
17.3 Pressure-Temperature diagram DN 15-50 DN 65-100 Medium temperature (°C) Fig. 14-1 Pressure-Temperature diagram PKI/EKI-IM-DE-B-EN-01-23 Rev.0... -
Page 36: Dimensional Tables And Dimensional Drawings Type Pki With Bar-Agturn
17.4 Dimensional tables and dimensional drawings Type PKI with bar-agturn 17.4.1 Dimensional drawing Type PKI with bar-agturn Fig. 13-2 Dimensional drawing Type PKI with bar-agturn type GD-063 (exemplary presen- tation) PKI/EKI-IM-DE-B-EN-01-23 Rev.0... -
Page 37: Dimensional Table Type Pki With Bar-Agturn
17.4.2 Dimensional table Type PKI with bar-agturn Thread Actuator „Rp“ size 146,0 24,5 G 1/8" 1/2" 157,0 G 1/4" 169,0 G 1/4" 153,0 24,5 G 1/8" 164,0 G 1/4" 3/4" 176,0 G 1/4" 196,0 G 1/4" 177,0 G 1/4" 189,0 G 1/4"... - Page 38 Weight ø J ø K (kg) 1,29 60,5 1,46 74,5 1,86 1,50 60,5 1,67 33,5 74,5 2,07 2,77 60,5 2,23 74,5 2,63 3,33 99,5 3,88 74,5 3,11 3,81 99,5 4,36 5,06 4,67 41,5 5,92 109,5 116,5 7,91 6,30 99,5 6,85 7,55 109,5 116,5...
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Page 39: Actuator Assignment Type Pki With Bar-Agturn
17.4.3 Actuator assignment Type PKI with bar-agturn Actuator assignment for bar-agturn type GD Thread 4 bar 6 bar „Rp“ actuators actuators 1/2" GD-040 GD-032 3/4" GD-040 GD-032 1/0" GD-052 GD-040 5/4" GD-063 GD-052 3/2" GD-063 GD-063 2/0" GD-075 GD-063 5/2" GD-092 GD-083 3/0"... -
Page 40: Dimensional Tables And Dimensional Drawings Type Pki With Actubar
17.5 Dimensional tables and dimensional drawings Type PKI with actubar 17.5.1 Dimensional drawing Type PKI with actubar Fig. 13-3 Dimensional drawing Type PKI with actubar type AD/AS-004 till 230 (exemplary presenta- tion) PKI/EKI-IM-DE-B-EN-01-23 Rev.0... -
Page 41: Dimensional Table Type Pki With Actubar
17.5.2 Dimensional table Type PKI with actubar Thread Actuator „Rp“ size 22,5 G 1/8" 1/2" 27,5 G 1/8" G 1/8" 27,5 G 1/8" 3/4" G 1/8" G 1/8" 27,5 G 1/8" G 1/8" 1/0" G 1/8" G 1/8" G 1/8" 5/4"... - Page 42 Weight ø J ø K (kg) 0,90 1,29 1,77 1,50 33,5 1,98 2,58 2,06 2,54 3,14 4,30 3,02 3,62 4,78 4,48 5,64 41,5 6,26 7,47 6,11 7,27 7,89 9,10 13,30 14,77 16,73 17,10 18,57 20,53 23,55 28,20 27,87 29,83 32,85 37,50 Tab.
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Page 43: Actuator Assignment Type Pki With Actubar
17.5.3 Actuator assignment Type PKI with actubar Actuator assignment for actubar type AD Thread 4 bar 6 bar „Rp“ actuators actuators 1/2" AD-002 AD-001 3/4" AD-002 AD-002 1/0" AD-004 AD-002 5/4" AD-004 AD-004 3/2" AD-008 AD-006 2/0" AD-008 AD-006 5/2" AD-018 AD-018 3/0"... -
Page 44: Dimensional Tables And Dimensional Drawings Type Eki
17.6 Dimensional tables and dimensional drawings Type EKI 17.6.1 Dimensional drawing Type EKI I = Innengewinde/ female thread A = Anschweissenden/ butt-weld ends Fig. 14-4 Dimensional drawing Type EKI (exemplary representation with ER Plus rotary actuator) PKI/EKI-IM-DE-B-EN-01-23 Rev.0... -
Page 45: Dimensional Table Type Eki
17.6.2 Dimensional table Type EKI Thread Actuator “Rp” size 1/2" ER10 3/4" ER10 1/0" ER20 5/4" ER20 3/2" ER35 2/0" ER35 5/2" ER100 3/0" ER100 4/0" ER100 Tab. 14-10 Dimensional table for 2/2-way automatic valve of EKI type, size A to E Thread Weight Ø... - Page 46 Purchaser in any form without the written consent of a representative of bar GmbH. bar pneumatische Steuerungssysteme GmbH Auf der Hohl 1 • 53547 Dattenberg • Germany Tel. +49 (0)2644 96070 • Fax +49 (0)2644 960735 bar-info@wattswater.com • www.bar-gmbh.de PKI/EKI-IM-DE-B-EN-01-23 Rev.0 © 2023 Watts...