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This manual is property of the owner. Leave with the unit when set-up and start-up are complete. Donaldson Company reserves the right to
change design and specifications without prior notice.
Illustrations are for reference only as actual product may vary.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
English
Master Language
Dalamatic
Insertable
®
DLMV
Installation and Operation Manual
Installation, Operation, and Service Information
IOM 7592601 (ENG)
Revision 6
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Table of Contents
Related Manuals for Donaldson Torit Dalamatic DLMV Series
Summary of Contents for Donaldson Torit Dalamatic DLMV Series
- Page 1 Dalamatic Insertable ® DLMV Installation and Operation Manual Installation, Operation, and Service Information This manual is property of the owner. Leave with the unit when set-up and start-up are complete. Donaldson Company reserves the right to change design and specifications without prior notice. Illustrations are for reference only as actual product may vary.
- Page 2 Installation and Operations Manual. For a replacement manual, contact Donaldson Torit. This manual contains specific precautionary statements relative to worker safety. Read thoroughly and comply as directed. Discuss the use and application of this equipment with a Donaldson Torit representative. Instruct all personnel on safe use and maintenance procedures.
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Page 3: Table Of Contents
Dalamatic, DLMV Contents Description ................1 Maintenance Information .............14 Purpose and Intended Use ............1 Operational Checklist ............14 Operation ...................3 Diaphragm Replacement ..........15 Inspection on Arrival ...............4 Filter Removal and Installation .........15 Installation Codes and Procedures ........4 Filter Bag ................15 Installation.................4 Compressed Air Components ...........16 Unit Location .................5 Optional Equipment..............17 Site Selection ...............5... -
Page 4: Description
Consult and comply with all National and Local Codes related to fire and/or explosion properties of combustible materials when determining the location and operation of all dust, fume, or mist collection equipment. Standard Donaldson Torit equipment is not equipped with fire extinguishing or explosion protection systems. - Page 5 Dalamatic, DLMV Rating and Specification Information Front View Typical Side View DLMV B DLMV B All Units: Compressed air, maximum psig ........90-100 Housing rating, inches water gauge ......+/- 20 Control power ..........120-Volt 50/60 Hz *If unit was supplied with a Record Drawing, the specifications on the drawing will supersede the standard specifications above.
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Page 6: Operation
Donaldson Company, Inc. Operation During normal operation, dust-laden air is drawn to the Filter cleaning is completed using pulse-jet technology. A filter bags. The velocity is reduced and natural pre- jet tube positioned over each filter bag distributes a pulse separation, caused by the effects of gravity, takes place. -
Page 7: Inspection On Arrival
Turn power off and lock out electrical 6. Report incomplete shipments to the delivery carrier power sources before performing service or and your Donaldson Torit representative. maintenance work. 7. Remove crates and shipping straps. Remove loose Do not install in classified hazardous... -
Page 8: Unit Location
Pipe Wrenches Unit Location Drill and Drill Bits Screwdrivers End Wrenches Socket Wrenches Donaldson Torit equipment is not Adjustable Wrench Spreader Bars designed to support site installed Torque Wrench (inch/lbs, 9/16-in Socket) ducts, interconnecting piping, or electrical services. All ducts, piping, or electrical... -
Page 9: Typical Installation
Dalamatic, DLMV Typical Installation adjust chain or cable to lift unit level included angle of chain must not exceed 90° < 90° protective packing Four-Point Lift for Vertical Installation Two-Point Lift for Horizontal Installation, Manifold Up included angle of chain °... -
Page 10: Standard Equipment
Donaldson Company, Inc. Standard Equipment Filter Bag Installation Dalamatic Insertable dust collectors are delivered partially assembled. Unit installation, filter bag 1. Remove header cover, if equipped. installation, compressed air, and electrical connections are completed at the job site. 2. Remove jet tubes and set aside. Unit Installation 3. - Page 11 Dalamatic, DLMV Jet Tube Installation Filter Bag Installation jet tube insert header insert clamp seal frame recess for filter bag Clamps and Inserts sealing flange sealing ring filter bag insert frame Filter Bag Detail...
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Page 12: Compressed Air Installation
Donaldson Company, Inc. Compressed Air Installation Turn compressed-air supply OFF 1. Remove the plastic pipe plug from the unit’s air and bleed lines before performing manifold and connect the compressed-air supply service or maintenance work. line. Use thread-sealing tape or pipe sealant on all compressed-air connections. -
Page 13: Electrical Wiring
Dalamatic, DLMV Electrical Wiring Using Existing Compressed-Air Supply Electrical installation, service, or maintenance work must Install a customer-supplied shut-off valve, bleed-type be performed by a qualified electrician and regulator with gauge, filter, and automatic condensate comply with all applicable national and local valve in the compressed-air supply line to the unit. -
Page 14: Solid-State Timer Installation
Donaldson Company, Inc. Solid-State Timer Installation Electrical installation, service Solenoid Connection or maintenance work during The unit is equipped with a solenoid valve (typically 120V) installation must be performed by a qualified that controls the pulse-cleaning valves, which clean the electrician and comply with all applicable filters. - Page 15 Dalamatic, DLMV Input Operating Temperature Range 105-135V/50-60Hz/1Ph -20° F to 130° F Output Solenoids Transient Voltage Protection The load is carried and turned ON and OFF by the 200 50 kW transient volts for 20-millisecond duration once watt maximum-load-per-output solid-state switch. every 20 seconds, 1% duty cycle.
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Page 16: Preliminary Start-Up Check
Donaldson Company, Inc. Preliminary Start-Up Check Instruct all personnel on safe use and maintenance 7. Check that all remote controls and solenoid procedures. enclosures (if applicable) are properly wired and all service switches are in the OFF position. Electrical work during installation, service or 8. -
Page 17: Maintenance Information
Dalamatic, DLMV Maintenance Information Instruct all personnel on safe use and maintenance Drain moisture following the manufacturer’s procedures. instructions. With the compressed air supply ON, check the cleaning valves, solenoid valves, and Use proper equipment and adopt tubing for leaks. Replace as necessary. all safety precautions needed for servicing equipment. -
Page 18: Diaphragm Replacement
Donaldson Company, Inc. Diaphragm Replacement 5. Slide the filter bag over the wire support frame as 1. Remove nylon tubing by pushing inward on the fitting shown. Slide bag carefully until top of bag is tight collar and withdraw the tubing. against the support frame flange. -
Page 19: Compressed Air Components
Dalamatic, DLMV Filter Bag Assembly Clamps and Inserts Compressed Air Components 1. Periodically check the compressed air components and replace compressed-air filters. 2. Drain moisture following the manufacturer’s instructions. 3. With the compressed-air supply ON, check the cleaning valves, solenoid valves, and tubing for Filter Bag Installation leaks. -
Page 20: Optional Equipment
Donaldson Company, Inc. Optional Equipment Magnehelic Gauge ® The Magnehelic is a differential pressure gauge used 4. Mount the gauge and bracket assembly to the to measure the pressure difference between the clean- supporting structure using two, self-drilling screws. air and dirty-air plenums and provides a visual display 5. -
Page 21: Photohelic ® Gauge
Dalamatic, DLMV Photohelic Gauge ® Electrical installation, service, jumper wires or maintenance work must supplied by customer be performed by a qualified electrician and comply with all applicable national and local Photohelic gauge codes. NO NC NC NO C Turn power off and lock out electrical NO NC NC NO C power sources before performing service or neutral... - Page 22 Donaldson Company, Inc. 4. Thirty-five feet of plastic tubing is supplied and must 5. Zero and maintain the gauge as directed in the be cut in two sections. Connect one section of tubing manufacturer’s Operating and Maintenance from the gauge’s high-pressure port to the pressure Instructions provided.
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Page 23: Delta P Control
Dalamatic, DLMV Delta P Control For complete information, see the most current version Alarm of the Delta P Installation, Operation, and Maintenance The Alarm setpoint is set to a higher setting than the High manual. Pressure On setpoint used to start the filter cleaning Description cycle. -
Page 24: Delta P Plus Control
Donaldson Company, Inc. Delta P Plus Control For complete information, see the most current version of the Low Pressure Off setpoint, the relay opens and the Delta P Plus Installation, Operation, and Maintenance the cleaning cycle stops. This sequence continues manual. -
Page 25: Antistatic Option
Dalamatic, DLMV Antistatic Option Units using antistatic filter bags must be properly grounded. 1. Remove and replace the standard hardware with the brass hardware as shown. 2. Loop grounding strap from seal frame to seal frame and fasten using existing hardware as shown. 3. -
Page 26: Explosion Vent
Failure to remove shipping covers will seriously compromise explosion vent operation. Explosion venting calculations are based on formulas from NFPA-68 for outdoor applications only, with no duct or obstructions on the explosion vent panel. Contact Donaldson Torit for assistance in calculating specific venting requirements for equipment. -
Page 27: Troubleshooting
Dalamatic, DLMV Troubleshooting Problem Probable Cause Remedy Improper motor wire size Rewire using the correct wire gauge as specified by Blower fan and motor do not start national and local codes. Not wired correctly Check and correct motor wiring for supply voltage. See motor manufacturer's wiring diagram. -
Page 28: Service Notes
Donaldson Company, Inc. Service Notes Date Service Performed Notes... - Page 29 Dalamatic, DLMV Date Service Performed Notes...
- Page 30 Donaldson Company, Inc. Service Notes Date Service Performed Notes...
- Page 32 The Donaldson Torit Warranty Donaldson warrants to the original purchaser that the major structural components of the goods will be free from defects in materials and workmanship for ten (10) years from the date of shipment, if properly installed, maintained and operated under normal conditions. Donaldson warrants all other Donaldson built components...
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