Summary of Contents for GILBARCO VEEDER-ROOT Latitude LS-100
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LATITUDE ™ Installation Manual MDE-5427E...
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Computer Programs and Documentation All Gilbarco Inc. and/or Veeder-Root Company computer programs (including software on diskettes and within memory chips) and documentation are copyrighted by, and shall remain the property of, Gilbarco Inc. and/or Veeder-Root Company. Such computer programs and documents may also contain trade secret information. The duplication, disclosure, modification, or unauthorized use of computer programs or documentation is strictly prohibited, unless otherwise licensed by Gilbarco Inc.
Purpose Introduction 1 – Introduction Purpose This manual contains step-by-step instructions for installing Gilbarco LATITUDE™ pumps ® and dispensers. The models include some differences in field wiring, calibration, parameter setting, and hydraulic connections. This manual does not include site preparation instructions. After the installation is complete, a Gilbarco-Authorized Service Contractor (ASC) must commission the unit to activate the warranty.
Introduction Related Documents Related Documents Document Number Title GOLD Library MDE-5422 Latitude Owner’s Manual Latitude MDE-5445 Latitude Service Manual Latitude MDE-5474 Latitude Programming Quick Reference Guide Latitude MDE-5475 Calibration Quick Reference Card LATITUDE LS100/200/300 Latitude MDE-5512 Latitude Multimedia Programming and Service Manual with Latitude Applause™...
Common Terms Introduction Common Terms Term Description Combo This unit is configured as Master on one side and Satellite on the other. Dispenser A dispensing device that receives fuel under pressure from the Submersible Turbine Pump (STP) at the Underground Storage Tank (UST). Grade Fuel that is dispensed and has an assigned price.
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Introduction Common Terms This page is intentionally left blank. Page 1-4 MDE-5427E Latitude Installation Manual · July 2022 ™...
Important Safety Information 2 – Important Safety Information Note: Save this Important Safety Information section in a Read the Manual readily accessible location. Read, understand, and follow this manual and any other labels or related materials supplied with this equipment. If you do not This section introduces the hazards and safety precautions understand a procedure, call a Gilbarco Authorized Service Contractor.
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IMPORTANT: Oxygen may be needed at scene if gasoline has been ingested or inhaled. Seek medical advice immediately. Lockout/Tagout Gilbarco Veeder-Root encourages the recycling of our Lockout/Tagout covers servicing and maintenance of machines products. Some products contain electronics, batteries, and equipment in which the unexpected energization or start-up...
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Important Safety Information Hazards and Actions WARNING Spilled fuels, accidents involving pumps/dispensers, or uncontrolled fuel flow create a serious hazard. Fire or explosion may result, causing serious injury or death. Follow established emergency procedures. The following actions are recommended regarding these hazards: Collision of a Vehicle with Unit Fire at Island Fuel Spill...
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Important Safety Information This page is intentionally left blank. Page 2-4 MDE-5427E Latitude ™ Installation Manual · July 2022...
Zoning Diagram Hazardous Locations 3 – Hazardous Locations Zoning Diagram The dispenser must be installed to not compromise the zones illustrated in the following Figure 3-1 Figure 3-2 page 3-2. The zones 0, 1, and 2 indicated in the zoning diagrams define the probability of the hazard actually being present in flammable concentrations.
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Hazardous Locations Zoning Diagram Figure 3-2: Zoning Diagram for LS-100 and LS-200 Island Configuration Zone 2 Zone 0 Zone 1 Page 3-2 MDE-5427E Latitude ™ Installation Manual · July 2022...
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Zoning Diagram Hazardous Locations Figure 3-3: Zoning Diagram for LS-300 Hazardous Area For 4 Grade Models Hazardous Area For 4 Grade Models Without Hose Retraction Feature With Hose Retraction Feature External Zoning Zone 2 Zone 0 Zone 1 MDE-5427E Latitude ™...
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Hazardous Locations Zoning Diagram This page is intentionally left blank. Page 3-4 MDE-5427E Latitude ™ Installation Manual · July 2022...
Required Equipment and Materials Preliminary Installation Information 4 – Preliminary Installation Information Required Equipment and Materials The following items are required to properly install the equipment: • Anchor bolts. • U-bolts for fastening piping to braces. • Pit box cover plates. Use when required to adapt the unit to pre-existing pit boxes. •...
Preliminary Installation Information Preparing for Installation • Piping and fittings • Fuel storage tanks • Pressure regulating valves (aboveground tanks only) • STP - dispensers only • Tank and/or line leak detectors • Pit boxes • Components must be compatible with the fluid being dispensed. Consult the manufacturer for information.
Preparing for Installation Preliminary Installation Information Adapting Pit Box For installation using an existing pit box, some modifications may be required. The following list highlights the changes that may be required. These installation considerations may also apply when you are replacing competitive units. To adapt the plumbing/conduit to Latitude stub up locations: •...
Preliminary Installation Information Dimensions of Latitude Models Dimensions of Latitude Models The following table lists the dimensions details for various Latitude pumps/dispensers: LS-100 LS-200 LS-300 Type Weight 1P Mono 1P Twin 2P Duo Quad Mono 3P MPD 4P MPD Net Weight (kg) 201 Gross Weight Suction (kg)
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Dimensions of Latitude Models Preliminary Installation Information Figure 4-2: Model Configuration 1220-mm LS-300 Base Configuration LS-300 Premium Feature Figure 4-3: LS-200 2P Island Configuration - Addon Canopy Dimension Note: All Dimensions are in mm. MDE-5427E Latitude ™ Installation Manual · July 2022 Page 4-5...
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Preliminary Installation Information Dimensions of Latitude Models Figure 4-4: LS-200 2P Lane Configuration - Addon Canopy Dimension Note: All Dimensions are in mm. Figure 4-5: LS-300 4P Configuration - Addon Canopy Dimension Note: All Dimensions are in mm. Page 4-6 MDE-5427E Latitude ™...
Installing Units on Island Lifting Latitude Units 5 – Installing Units on Island Lifting Latitude Units WARNING Lifting heavy equipment can be hazardous. Equipment could fall and cause severe injury or death. Use lifting equipment of proper capacity and factor of safety when moving or positioning the unit.
Mounting Unit to Island Installing Units on Island Place forks of the high-reach forklift below the Electronics Box (for premium canopy dispensers and LS-300 base canopy dispenser) or Canopy (in case of base canopy). Note: The fork of the high-reach forklift is placed below the Electronics Box in case of LS-300 base canopy dispenser.
Installing Units on Island Installation Instructions for Latitude Suction System Installation Instructions for Latitude Suction System Figure 5-3: Foundation Layout for Latitude LS-100/LS-200 Suction System UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN mm. TOLERANCE ±5 MDE-5427E Latitude ™ Installation Manual · July 2022...
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Installation Instructions for Latitude Suction System Installing Units on Island Figure 5-4: Foundation Layout for Latitude LS-300 Suction System UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN mm. TOLERANCE ±5 Page 5-4 MDE-5427E Latitude ™ Installation Manual · July 2022...
Installing Units on Island Installation Instructions for Latitude Pressure System Installation Instructions for Latitude Pressure System Figure 5-5: Foundation Layout for Latitude LS-100/LS-200 Pressure System UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN mm. TOLERANCE ±5 MDE-5427E Latitude ™ Installation Manual · July 2022...
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Installation Instructions for Latitude Pressure System Installing Units on Island Figure 5-6: Foundation Layout for Latitude LS-300 Pressure System UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN mm. TOLERANCE ±5 Page 5-6 MDE-5427E Latitude ™ Installation Manual · July 2022...
Installing Units on Island Installation Diagram for Latitude Installation Diagram for Latitude Figure 5-7: Installation Diagram for Latitude TYPICAL INSTALLATION DIAGRAM NOTE : SCREEN VENT PROTECTOR SUCTION PIPE SHOULD HAVE CONTINUOUS. APPROVED TYPE VENT CAP THOUGH NOT NECESSARILY UNIFORM PITCH FROM PUMP TO TANK.
Installation Diagram for Latitude Installing Units on Island Installing the Pump IMPORTANT INFORMATION Read carefully before installing the pump. Notes: 1) Ensure that the distance (H) between the pump and the tank is as per the guidelines provided in the installation diagram (see Figure 5-7 page 5-7) so that the length...
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Installing Units on Island Installation Diagram for Latitude IMPORTANT INFORMATION Ensure that there is no air space on the openings around the tank. Fill the space around the tank with sand to a thickness of at least 150-mm. Note: This is applicable in cases where local ordinances require the tank to be surrounded by concrete.
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Installation Diagram for Latitude Installing Units on Island If the threads are poor or the fitting is defective, replace it with the new material, apply fresh pipe sealing compound and retest. Foundation Instructions The foundation plan (see Figure 5-3 page 5-3, Figure 5-4 page...
Installing Units on Island Connecting Pump/Dispenser Inlet Pipes Connecting Pump/Dispenser Inlet Pipes WARNING The shear valves must be installed correctly. Improperly or insufficiently anchored shear valves can lead to fire or explosion that could result in severe injury or death. Anchor all the shear valves as per the manufacturer’s instructions.
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Connecting Pump/Dispenser Inlet Pipes Installing Units on Island For additional shear valve information, see Figure 5-10 page 5-15. Since Latitude units require special considerations, ensure that you read and understand the information on shear valves later in this section for those units. CAUTION The shear valves or other dispenser components can be damaged or broken if improper wrench techniques are used.
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Installing Units on Island Connecting Pump/Dispenser Inlet Pipes To assemble the inlet pipe assembly, proceed as follows: From the pipe nipple end (about 2 to 3 threads), wrap the inlet pipe with Teflon tape [12 to 15 revolutions (see Figure 5-8)].
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Connecting Pump/Dispenser Inlet Pipes Installing Units on Island After the sealant has been properly applied, tighten the connection to 130 foot-pounds. WARNING Always use the provided adjustable cross brace to secure plumbing in the dispenser, or the shear valve may not operate properly during a vehicle collision. The cross brace is not an optional feature! Also, use of non-rigid piping materials such as field-bendable tubing to connect to the inlet may also result in the shear valve not operating properly during a collision.
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Installing Units on Island Connecting Pump/Dispenser Inlet Pipes Figure 5-10: Shear Valve at Grade ” 1-1/2 NPT Coupling on Unit 2” NPT Coupling on Latitude Unit Installing the contractor-supplied Black Iron Piping to Coupling, including Union Shear Valve with Shear Point installed Flush with grade ±0.75”...
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Connecting Pump/Dispenser Inlet Pipes Installing Units on Island For Latitude installations: • Selection of proper components mounted to the bottom of the strainer housing is critical in maintaining the proper location of the shear valve groove of the shear valve to the base plane of the dispenser.
Installing Units on Island Connecting Vapor Return Line to Vapor Shear Valve Connecting Vapor Return Line to Vapor Shear Valve Do not create any liquid traps when connecting the vapor return line to the Vapor Line Shear Valve (see Figure 5-12).
Anchoring Pump/Dispenser to Island Installing Units on Island Anchoring Pump/Dispenser to Island Note: Pumps do not normally require shear valves. The following procedure for a pump is identical to that of a dispenser, except that the shear valve may not be used. WARNING Improper anchoring of units could cause damage, severe injury, or death resulting from the unit tipping over from the impact or drive-off.
Installing Wiring Wiring in Unit 6 – Wiring in Unit Installing Wiring Note: The wiring must be gas and oil-resistant, color-coded, or tagged for identification purposes, and rated for 300 V or higher. Data wires for new installations must be a twisted-pair (unshielded) with 10 to 12 twists per foot.
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Wiring in Unit Installing Wiring • All the conduits that enter into the electronics cabinet must be potted. • At least 1 inch of conduit must extend above the bottom shelf of the electronics cabinet. • Complete the conduit run with a conduit nut on the inside of the cabinet. •...
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Installing Wiring Wiring in Unit Wiring Latitude Dispenser Depending on the application, Latitude units require that a specific set of cables be installed. These cables are used to intercept the existing cables and provide connection points from the master and/or satellite units. Preparing Field Wiring To prepare for the field wiring, proceed as follows: Open the door on Side 1 of the unit.
Wiring in Unit Supply Connections for Single Phase Pump Supply Connections for Single Phase Pump Figure 6-2: Connections for 1P MPD, 2P MPD, 2P Quad, Mono and Duo Single-phase Pump Page 6-4 MDE-5427E Latitude ™ Installation Manual · July 2022...
Supply Connections for Three-phase Pump Wiring in Unit Supply Connections for Three-phase Pump Figure 6-3: Connections for 1P MPD, 2P MPD, 2P Quad, Mono and Duo Pump MDE-5427E Latitude ™ Installation Manual · July 2022 Page 6-5...
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Wiring in Unit Supply Connections for Three-phase Pump Figure 6-4: Connections for 3P MPD and 4P MPD Pump Page 6-6 MDE-5427E Latitude ™ Installation Manual · July 2022...
Supply Connections for Single-phase Dispenser Wiring in Unit Supply Connections for Single-phase Dispenser Figure 6-5: Connections for 1P MPD and Mono Base Dispenser MDE-5427E Latitude ™ Installation Manual · July 2022 Page 6-7...
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Wiring in Unit Supply Connections for Single-phase Dispenser Figure 6-6: Connections for 2P MPD, 2P Quad and Duo Dispenser Page 6-8 MDE-5427E Latitude ™ Installation Manual · July 2022...
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Supply Connections for Single-phase Dispenser Wiring in Unit Figure 6-7: Connections for 4P MPD Base and 4P Premium Dispenser MDE-5427E Latitude ™ Installation Manual · July 2022 Page 6-9...
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Wiring in Unit Supply Connections for Single-phase Dispenser Figure 6-8: Connections for Communication J-Box Junction Box for Communication Terminology used T1 - Data Tx - 1 R1 - Data Rx - 1 Outer Diameter of Cable : 6 mm Max. - Communication Cable Terminal Block Low Frequency (LF),...
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Supply Connections for Single-phase Dispenser Wiring in Unit Figure 6-9: Connections for Horizon J-box MDE-5427E Latitude ™ Installation Manual · July 2022 Page 6-11...
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Wiring in Unit Supply Connections for Single-phase Dispenser Figure 6-10: Communication J-box for SECON-Vap and Attendant Tagging Page 6-12 MDE-5427E Latitude ™ Installation Manual · July 2022...
Completing Field Wiring Wiring in Unit Completing Field Wiring To complete the field wiring, proceed as follows: Remove the cover of the J-box for models so equipped. Make the connections as shown in Figure 6-3 page 6-5 through Figure 6-5. Do not disturb the factory wiring in the J-box and electronics cabinet.
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Wiring in Unit Completing Field Wiring This page is intentionally left blank. Page 6-14 MDE-5427E Latitude ™ Installation Manual · July 2022...
Installing Breakaways, Hoses, Swivels, and Nozzles 7 – Installing Breakaways, Hoses, Swivels, and Nozzles Teflon tape must not be used for hanging hardware. Sealant must not be used for sealing connections unless the threads involved are pipe threads. O-ring seals do not require sealant. However, a small amount of silicone sealant can be used to avoid rolling or damaging of the O-ring during assembly.
Installing Breakaways, Hoses, Swivels, and Nozzles Units Without Hose Retractors CAUTION Hose Torque Recommended torque when installing hoses is 40-50 N.m (30-35 ft-lbs). DO NOT OVER TIGHTEN or damage to the nozzle could occur. Applicable when connecting hoses to the skid tank, during internal repairs, and nozzle replacement.
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Units Without Hose Retractors Installing Breakaways, Hoses, Swivels, and Nozzles Figure 7-1: Hanging Hardware Breakaway Nozzle Swivel Hose Install the swivel (if used) to the hose. Follow the swivel manufacturer’s instructions. Install the nozzle to the swivel or the hose. Follow the nozzle manufacturer’s instructions. Note: Check for the correct nozzle cradle/hook type (vapor, non-vapor, and so on).
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Installing Breakaways, Hoses, Swivels, and Nozzles Units Without Hose Retractors This page is intentionally left blank. Page 7-4 MDE-5427E Latitude ™ Installation Manual · July 2022...
Do Not Turn on AC Power Completing Installation 8 – Completing Installation Do Not Turn on AC Power WARNING Applying power before electrical and mechanical inspections have been completed can be hazardous. Hazardous high voltage, fuel, and fuel vapors may be present or the equipment may be damaged.
Completing Installation Installation Checklists Mechanical and Hydraulic Related Items MDE-4226 Item Procedure Refer To Checked Related Item Shear valves must be installed according to the valve page 5-18 of this List 1, Item 1 manufacturer’s recommendations. Shear point is ±0.75” manual of grade and properly mounted.
Installation Checklists Completing Installation Electrical Related Items MDE-4226 Item Procedure Refer To Checked Related Item Conduit entries into the electronics cabinet must be installed List 2, Item 1 according to the installation manual. No unplugged openings must be allowed between the electronics cabinet interior and the vapor barrier or at the side of the electronics cabinet.
Completing Installation Purging Air from System and Testing Purging Air from System and Testing For New Dispensers (Purging Through Shear Valve) Before purging, some programming is required for new Latitude dispensers. Latitude Units The Latitude units are received precalibrated but must be checked for calibration before use. Purging requires the unit to be configured for gallons, liters, or imperial gallons.
Purging Air from System and Testing Completing Installation Turn off STP, bleed pressure using the mechanical valve, remove the valve and hose, and reinstall the pipe plug to the shear valve using UL-approved sealant suitable for the fuel involved. For purging air from the system with fuel in lines, perform all steps in “For New and Existing Pumps and Dispensers with Fuel in Lines (Purging Through Nozzle)”.
Completing Installation Purging Air from System and Testing Return the nozzle to the nozzle boot. Empty the approved container into an appropriate product tank. Repeat steps page 8-5 through for each affected hose and each meter. Latitude units have enhanced security software. You must periodically spin the pulser to maintain a higher purging flow rate.
Calibration Procedure for Latitude Units Completing Installation Calibration Procedure for Latitude Units IMPORTANT INFORMATION Units must be properly purged before calibration or calibration verification. Incomplete purging of air can result in inaccurate calibration or errors in calibration verification testing (normally, subsequent calibration checks will read plus). Always verify any calibration after setting.
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Completing Installation Calibration Procedure for Latitude Units This page is intentionally left blank. Page 8-8 MDE-5427E Latitude ™ Installation Manual · July 2022...
Reference Contents Reference Information 9 – Reference Information Information in this section is provided the installing contractor’s reference. The contractor may or may not be required by individual contract to perform all or any of the requirements outlined. However, all installations must conform to the requirements of this section. Reference Contents Section and Information Location...
Reference Information Electrical Requirements Electrical Requirements Electrical requirements are as follows: • All circuit breaker panels and relay boxes must be mounted securely to the wall. • Only UL/ATEX-recognized/approved components and/or systems may be used. • Licensed electricians experienced with pump and dispenser installations must be used to make all electrical connections.
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Electrical Requirements Reference Information STP Isolation Relays for Electronic Dispensers STP isolation relays provide electrical isolation between dispensers and prevent damage from cross phasing. Refer to MDE-2755 Gilbarco STP Control and Dispenser Isolation Relay Box PA0287 and FE-321 Gilbarco STP Isolation Relay Box PA0287. Note: For 3-phase STP, use isolation relay at the input of the 3-phase STP control box.
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Reference Information Electrical Requirements Twisted-pair Conduit Gilbarco recommends the use of 1-inch rigid conduit and fittings for twisted-pair cable(s). This will allow up to two speakers and two call/stop buttons per side, plus Ethernet. Note: Terminate the conduit in the dispenser containment pan consistent with all national and local electrical codes.
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Electrical Requirements Reference Information Ethernet Cable Gilbarco requires use of 10 Base-T or Category 6 (CAT6) Cable as specified in this document. Ethernet Cable Installation Personnel and Procedures IMPORTANT INFORMATION A copy of the ANSI/TIA/EIA TSB 67 Certification of Conformance from the wiring personnel must be provided to the ASC before the site can be commissioned.
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Reference Information Electrical Requirements Ethernet or CAT5 Cable Installation Note: An Ethernet or CAT6 cable cannot be installed in power conduit as the maximum cable length is 300 feet. IMPORTANT INFORMATION Petroleum vapors may migrate inside the cable insulation between conductors and sheathing of various cables, including 10 Base-T or CAT6 Cable.
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Electrical Requirements Reference Information Grounding Grounding requirements are as follows: • Connect the following to the system ground: Consoles Relay control boxes Pumps and dispensers Circuit breaker panel Submerged turbine pumps Electronic leak detectors • Gilbarco requires connecting each pump/dispenser to an equipment grounding conductor (see Figure 9-3) located in the conduit.
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Reference Information Electrical Requirements Sealing ‘Y’ Fittings ‘Y’ seals are installed in the conduit runs to minimize passage of vapors, gases, or flames from one portion of the electrical installation to another through the conduit. Fittings must be installed in accordance with Articles 501-5 and 502-5 of the NEC and fitting manufacturer’s instructions.
Plumbing Requirements Reference Information Slowly pour the fluid compound until it fills the bottom of the Close-up plug threads. Note: Be careful to pour slowly, to avoid trapping air bubbles in the seal. Immediately wipe off any spilled compound and close the seal with a close-up plug. Note: Initial setting of the sealing compound will occur within 30 minutes.
Reference Information Plumbing Requirements Pipe Size The required pipe size depends on the number of units sharing lines, size of the STPs (dispensers only), and length of the run. The following guidelines must be followed: Pumps (Standard Flow) Use new pipes of 2, 2-1/2, or 3 inches. •...
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Plumbing Requirements Reference Information Check Valves (Used on Pumps and Latitude Units only) For information on installing the check valves for pumps, refer to PEI publication RP100 and manufacturer’s installation instructions. Install the check valve as close as practically possible to the suction unit.
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Reference Information Plumbing Requirements This page is intentionally left blank. Page 9-12 MDE-5427E Latitude ™ Installation Manual · July 2022...
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Appendix: Wiring Diagrams This page is intentionally left blank. Page A-58 MDE-5427E Latitude™ Installation Manual · July 2022...
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Index Index Air, Purging From System 8-4–8-6 Pipe 9-11 Anchoring Pipe, plumbing 5-10, 9-11, 9-12 Pump/Dispenser 5-11 Plumb 9-11 ASC 8-4, 8-7 Purging Underground Lines 8-4 Purging Air From The System 8-4–8-6 CAUTION 5-6, 5-7, 5-8, 8-5 Conduit Installation 4-6 Service Procedures Purging Air 8-4–8-6 Setting PPU 8-7...
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