GILBARCO VEEDER-ROOT FlexPay IV CRIND Advantage Series Installation Instructions Manual
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GILBARCO VEEDER-ROOT FlexPay IV CRIND Advantage Series Installation Instructions Manual

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MDE-5224F
January 2019
FlexPay
IV CRIND
Retrofit Kit
™
®
Installation Instructions for The Advantage
Series
®

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Summary of Contents for GILBARCO VEEDER-ROOT FlexPay IV CRIND Advantage Series

  • Page 1 MDE-5224F January 2019 FlexPay IV CRIND Retrofit Kit ™ ® Installation Instructions for The Advantage Series ®...
  • Page 2 This page is intentionally left blank.

  • Page 3: Table Of Contents

    Table of Contents PAGES 1-2 SECTION 1 - INTRODUCTION Purpose ............... . 1 Intended Users .
  • Page 4 PAGES 33-34 SECTION 5 - REFERENCE INFORMATION Related Documents ............. . 33 Abbreviations and Acronyms .

  • Page 5: Section 1 - Introduction Pages

    SECTION 1 - INTRODUCTION Purpose This manual provides instructions to install a 5.7-inch Color Screen FlexPay™ IV CRIND® Retrofit Kit in The Advantage® Series (with or without CRIND). The FlexPay IV CRIND provides a secure payment platform that is EMV®-certified and Payment Card Industry PIN Entry Device (PCI-PED)-certified. This manual also includes instructions for installing DCM2.2 (M15737A001) in the FlexPay IV units.

  • Page 6: Configured Kit Optional Components

    SECTION 1 - INTRODUCTION Configured Kit Optional Components The following parts are potential configured kit optional components: • UX400/401 Contactless Card Reader • Applause™ Media System, DCM2, and Gilbarco Systems on Module (GSoM) • Cabinet Heater (optional for 5.7-inch display) •...

  • Page 7: Section 2 - Important Safety Information Pages

    SECTION 2 - IMPORTANT SAFETY INFORMATION Important Safety Information Notes: 1) Save this Important Safety Information section in a Read the Manual readily accessible location. Read, understand and follow this manual and any other labels or 2) Although DEF is non-flammable, Diesel is flammable. related materials supplied with this equipment.
  • Page 8 SECTION 2 - IMPORTANT SAFETY INFORMATION In an Emergency Working With Fuels and Electrical Energy Inform Emergency Personnel Prevent Explosions and Fires Compile the following information and inform emergency Fuels and their vapors will explode or burn, if ignited. Spilled or personnel: leaking fuels cause vapors.

  • Page 9: Section 3 - Removing Components Pages

    SECTION 3 - REMOVING COMPONENTS Before You Begin IMPORTANT INFORMATION Ensure that the unit is functional. Check with the manager for any existing operational issues. If the unit has any special features, such as TRIND, barcode scanner, and so on, verify proper operation before removal. Print a system health report to verify printer and CRIND functions.

  • Page 10: Left Option Door

    SECTION 3 - REMOVING COMPONENTS Left Option Door To remove the left option door: Open the main door by loosening the lower screws that secure the lower portion of the main door and then open the left and right option doors. Release the four main door latches. Disconnect all the cables from the left option door, CRIND display, card reader, and Contactless Smart Card (CSC) antenna (if applicable).

  • Page 11: Crind Electronics

    SECTION 3 - REMOVING COMPONENTS CRIND Electronics  Note: If the unit is not equipped with CRIND, proceed to the installation instructions beginning with “FlexPay IV CRIND Retrofit Kit” page To remove the existing CRIND electronics from the cabinet: Disconnect all the cables connected to the CRIND tray. Disconnect the cables that are connected to the printer.

  • Page 12: Printer

    SECTION 3 - REMOVING COMPONENTS Remove the tray support slide rails. Figure 3: Removing Tray Support Slide Rails Tray Support Slide Rail Printer To remove the printer, disconnect all printer cables and remove the existing printer(s) by removing the three or four nuts underneath.

  • Page 13: Afp/Hip 2/Dcm2/Dcm2.1

    SECTION 3 - REMOVING COMPONENTS AFP/HIP 2/DCM2/DCM2.1 To remove the Hub Interface PCB (HIP) 2/AFP/DCM2/DCM2.1 bracket: Disconnect all the cables from the AFP, HIP 2, or DCM2/DCM2.1 (see Figure Figure 5: Disconnecting Cables MDE-5224F...
  • Page 14 SECTION 3 - REMOVING COMPONENTS Remove the two M00414B005 M4 Nuts to detach the AFP, HIP 2, or DCM2/DCM2.1 bracket. Figure 6: Mounting Bracket M4 Nuts (ii) Remove the three 7-mm nuts from the HIP2/AFP/DCM2/DCM2.1 bracket and separate from the mounting bracket as shown in Figure 7.

  • Page 15: Section 4 - Installation Pages

    SECTION 4 - INSTALLATION FlexPay IV CRIND Retrofit Kit Left Option Door To install the new left option door: Place the new left option door in the opening. Re-insert the hinge pin to secure the new left option door. Figure 1: Installing Left Option Door New Left Option (ii) Door Installed...

  • Page 16: Afp Assembly

    SECTION 4 - INSTALLATION AFP Assembly To install the AFP Assembly (M14202): Attach the AFP bracket to Advantage AFP Mounting Bracket (M15122A001) using three M00414B005 M4 Nuts removed in step page Figure 2: Attaching AFP Bracket (ii) Attach this assembly underneath the Advantage printer shelf, opposite of the main power supply, using the two holes vacated by the right side CRIND tray rail.
  • Page 17 SECTION 4 - INSTALLATION Connecting Cables for AFP Assembly For cable block diagram, refer to “Block Diagrams” page IMPORTANT INFORMATION Cable routing is critical. It is very important to route and dress the cables properly. Exercise care in routing the cables, keeping in mind that the door(s) opens and closes for service.
  • Page 18 SECTION 4 - INSTALLATION Connect the CAT5 cable from UX300 card reader to J302B RJ-45 connector on the AFP/DCM2 assembly. Figure 4: AFP Connections P302B P302A P305A P305C P303B P305B MDE-5224F...

  • Page 19: Dcm2 Assembly

    SECTION 4 - INSTALLATION DCM2 Assembly The DCM2 Assembly Board (M14576A001) mounts in the same location as the M13124A001 AFP Board, with the same cable connections. The M14576A001 DCM2 Board provides the same functionality as the AFP, along with a high-speed data connection for the Applause Media System, Insite360™, and future EMV applications.

  • Page 20: Dcm2.1 Assembly

    SECTION 4 - INSTALLATION DCM2.1 Assembly The DCM2.1 Assembly Board (M15399A001) mounts in the same location as the M13124A001 AFP Board, with the same cable connections. The DCM2.1 Board provides the same functionality as the AFP, along with a high-speed data connection for the Applause Media System, Insite360 Encore, and future EMV applications.

  • Page 21: Dcm2.2 Assembly

    SECTION 4 - INSTALLATION DCM2.2 Assembly The DCM2.2 Assembly (M15737A001) mounts in the same location as the DCM2.1 Assembly (M15399A001). The M15341A101 CCP Board provides the same functionality as the AFP, along with a  high-speed data connection for the Applause Media System (GSoMs), Insite360 Encore, and future EMV applications.
  • Page 22 SECTION 4 - INSTALLATION DCM2.2 Connectors Connector Port Number Function 3-pin MTA .156” P301 24 VDC power input 2-pin MTA .156” P306A 24 VDC power output (fused). This is primarily used to power the DCM in Applause Media System 5-pin MTA .100” P300 Two-wire from D-box (CRIND and Pump-Generic only) 2-pin MTA .100”...
  • Page 23 SECTION 4 - INSTALLATION DCM2.2 Jumpers The following table lists the status and functions of jumpers Connector Function High-speed connection active. P304 A/B disabled. High-speed connection inactive. P304A and P304B connects to CAT5 running through the conduit for high speed connection (if used). Unit is connected to a Passport Point of Sale (POS) MOC Unit is connected to a third party POS (Generic) VLAN is enabled...

  • Page 24: Field Communication Wiring

    SECTION 4 - INSTALLATION Field Communication Wiring Depending on the dispenser type and whether or not it has factory-installed conduit, there are different specifications in the current loop wiring for generic or MOC configurations. Considerations • P300 is the current loop input for both the pump and the CRIND. •...

  • Page 25: Physically Connecting Communications Wiring

    SECTION 4 - INSTALLATION The following table lists wiring details for MOC mode: Cable Part Connector Color Description M02993A006 P333.1 Yellow High Speed M02993A006 P333.2 Yellow High Speed M02993A006 P333.3 CRIND+ M02993A006 P333.4 Blue CRIND- Note: There are no cables connected to P300. For Generic CRIND •...
  • Page 26 SECTION 4 - INSTALLATION If the DCM2 board and high-speed communications over two-wire is being used, insert J3. Depending on the age of The Advantage Series units, there are different methods of connecting the pump two-wire output from the AFP/DCM2 to the pump two-wire input. MDE-5224F...

  • Page 27: Dedicated High-Speed Field Wiring (Non-Pos) Instructions

    SECTION 4 - INSTALLATION Dedicated High-Speed Field Wiring (Non-POS) Instructions  (DCM2.2 Only) To install the dedicated High Speed connect the Dedicated High Speed Cable (M02993A006) from port P333 on DCM2.2 to the dedicated high-speed connection from the backroom as shown in Figure For MOC Type Configuration Figure 10: MOC Type Configuration...
  • Page 28 SECTION 4 - INSTALLATION For Generic Type Configuration If you are using the dedicated high-speed connection, refer to the following: Connect the M02993A006 Dedicated High-Speed Cable from P333 on DCM2.2 to the dedicated  high-speed connection from the backroom as shown in Figure Figure 11: Generic Type Configuration The following table lists wiring details for Generic mode:...

  • Page 29: Crind To Pump Communication

    SECTION 4 - INSTALLATION CRIND to Pump Communication The Advantage Series Units Built After 1997 For The Advantage Series units built after 1997, connect P403 on the M12852A002 Cable from P303 on the AFP/DCM2 to the P402 connector on the pump board. The Advantage Series Units with Modular Electronics Built Before 1997 For The Advantage Series units with modular electronics built before 1997, locate P402 and splice in the M12852A002 Cable.
  • Page 30 SECTION 4 - INSTALLATION Figure 13: Wiring Diagram (AFP/DCM2 Board) GSoM B GSoM A AFP/DCM2 Board P300 Blue/Yellow Red/Yellow P303 J304-A and B Wire Nuts (4) Note: For information on wiring requirements, CRIND to Pump Two-wire Input refer to “Wiring Requirements” page (Refer to “Completing...

  • Page 31: Grounding

    SECTION 4 - INSTALLATION Grounding To make grounding connections to the chassis: Route the two Braid Terminal Ground Cables [M04431A002 (one from the UX300 and one from the UPM)] on each Advantage left-hand side door under the printer tray and secure on the underside with the cable push mount provided.

  • Page 32: Ac Power

    SECTION 4 - INSTALLATION AC Power The Advantage Series Units Built Prior to 1999 To make AC power connections for The Advantage Series units built prior to 1999: Install the AC Power Adapter Cable (R20580-G3) by inserting it between J601 and P601 (see Figure 15).

  • Page 33: Ac Power Distribution Cable For Dcm2.1/Dcm2.2

    SECTION 4 - INSTALLATION AC Power Distribution Cable for DCM2.1/DCM2.2 Use the T19612 Cable Assembly AC Adaptor to connect to the other modules in the dispenser that require AC voltage. The T19612 Cable Assembly AC Adaptor connects to the J401 connector attached to the conduit, from where it is connected to the modules in the dispenser wherever AC voltage is required ...
  • Page 34 SECTION 4 - INSTALLATION To route the cables: Secure the door cables underneath the printer paper holder. Figure 18: Securing Door Cables Underneath Printer Paper Holder Tie-wrap the cables to the printer shelf, near the main door hinge, keeping both doors completely open.

  • Page 35: Completing Installation

    SECTION 4 - INSTALLATION Completing Installation To complete the installation, inspect all the connections and cable routing before applying power. IMPORTANT INFORMATION Cable routing is critical. It is very important to route and dress the cables properly. Exercise care in routing the cables, keeping in mind that the door(s) opens and closes for service.
  • Page 36 SECTION 4 - INSTALLATION This page is intentionally left blank. MDE-5224F...
  • Page 37 SECTION 5 - REFERENCE INFORMATION Related Documents Document Title MDE-2531 Gilbarco Pump and Dispenser Start-up and Service Manual MDE-5220 FlexPay IV CRIND Retrofit Kit Installation Instructions for Encore S E-CIM ™ MDE-5221 FlexPay IV CRIND Start-up Manual MDE-5223 FlexPay IV CRIND Service/Troubleshooting Guide MDE-5227 M7 Maintenance Tool User Guide MDE-5314...
  • Page 38 SECTION 5 - REFERENCE INFORMATION This page is intentionally left blank. MDE-5224F...
  • Page 41 SECTION 6 - APPENDICES Non-Dedicated High-Speed Field Wiring If you are not using the dedicated high-speed connection, refer to the following diagram (see Figure Figure 3: Block Diagram for DCM2.2 Two-wire Configuration (Non-Dedicated) Note: Do not use the BRCM in passthrough mode with a Fuel Controller. Use D-Box instead. MDE-5224F...
  • Page 42 SECTION 6 - APPENDICES Dedicated High-Speed Field Wiring (Non-POS) Instructions (DCM2.2 only) If you are using the dedicated high-speed connection (MOC configuration), refer to the following: Figure 4: Block Diagram for DCM2.2 Two-wire Configuration (Dedicated) The following table lists wiring details for MOC mode: Cable Part Connector Color...
  • Page 43 SECTION 6 - APPENDICES Generic If you are using the dedicated high-speed connection (Generic type configuration), refer to the following: Connect the M02993A006 Dedicated High-Speed Cable (M02993A006) from P333 on DCM2.2 to the dedicated high-speed connection from the back room as shown in Figure 4 page The following table lists wiring details for Generic mode:...
  • Page 44 The Advantage® Series, CRIND®, Gilbarco®, Passport®, and TRIND® are registered trademarks of Gilbarco Inc. Applause™ Media System, CIM™, E-CIM™, FlexPay™, and Insite360™ are trademarks of Gilbarco Inc. EMV® is a registered trademark of EMVCo LLC. Ethernet® is a registered trademark of Xerox Corporation. Europay® and MasterCard®...

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