Table Of Contents; Contents - EWM Phoenix 401 Progress puls HP MM FKW Operating Instructions Manual

Contents

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1 Contents .................................................................................................................................................. 3
2 For your safety ....................................................................................................................................... 6
2.1 Notes on the use of these operating instructions .......................................................................... 6
2.2 Explanation of icons ....................................................................................................................... 7
2.3 Part of the complete documentation .............................................................................................. 8
2.4 Safety instructions .......................................................................................................................... 9
2.5 Transport and installation ............................................................................................................ 12
3 Intended use ......................................................................................................................................... 13
3.1 Documents which also apply ....................................................................................................... 13
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
4 Machine description - quick overview .............................................................................................. 14
4.1 Front view .................................................................................................................................... 14
4.2 Rear view ..................................................................................................................................... 16
4.3 Inside view ................................................................................................................................... 18
Machine control - Operating elements ........................................................................................ 19
4.4
4.4.1
5 Design and function ............................................................................................................................. 22
5.1 Transport and installation ............................................................................................................ 22
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
5.1.6
5.1.7
5.2 Shielding gas supply (shielding gas cylinder for welding machine) ............................................. 28
5.2.1
5.2.2
5.3 Welding data display .................................................................................................................... 31
5.4 MIG/MAG welding ........................................................................................................................ 32
5.4.1
5.4.2
5.4.3
5.4.4
099-005404-EW501
16.01.2017
Warranty ....................................................................................................................... 13
Declaration of Conformity ............................................................................................. 13
Welding in environments with increased electrical hazards ......................................... 13
Service documents (spare parts and circuit diagrams) ................................................ 13
Calibration/Validation ................................................................................................... 13
Function sequence ....................................................................................................... 21
Lifting by crane ............................................................................................................. 22
Ambient conditions ....................................................................................................... 23
5.1.2.1 In operation ................................................................................................... 23
5.1.2.2 Transport and storage ................................................................................... 23
Machine cooling ............................................................................................................ 23
Workpiece lead, general ............................................................................................... 23
Welding torch cooling system ....................................................................................... 24
5.1.5.1 Approved coolants overview ......................................................................... 24
5.1.5.2 Maximal hose package length ...................................................................... 24
5.1.5.3 Adding coolant .............................................................................................. 25
Notes on the installation of welding current leads ........................................................ 26
5.1.6.1 Stray welding currents................................................................................... 27
Mains connection .......................................................................................................... 27
5.1.7.1 Mains configuration ....................................................................................... 28
Pressure regulator connection ..................................................................................... 29
5.2.1.1 Shielding gas hose connection ..................................................................... 29
Shielding gas volume settings ...................................................................................... 30
5.2.2.1 Gas test ......................................................................................................... 30
5.2.2.2 Purge hose package ..................................................................................... 30
Welding torch and workpiece line connection .............................................................. 32
Wire feed ...................................................................................................................... 34
5.4.2.1 Open the protective flap of the wire feeder ................................................... 34
5.4.2.2 Inserting the wire spool ................................................................................. 35
5.4.2.3 Changing the wire feed rollers ...................................................................... 36
5.4.2.4 Inching the wire electrode ............................................................................. 38
5.4.2.5 Spool brake setting ....................................................................................... 39
Definition of MIG/MAG welding tasks ........................................................................... 40
Welding task selection .................................................................................................. 40
5.4.4.1 Basic welding parameters ............................................................................. 40
5.4.4.2 Choke effect / dynamics ................................................................................ 40
5.4.4.3 superPuls ...................................................................................................... 41
Notes on the use of these operating instructions
Contents
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