Axi STS 6000 SX-F Instruction, Operating, & Maintenance Manual
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- Page 1 STS 6000 SX-F Instruction, Operating, & Maintenance Manual ENCLOSED FUEL MAINTENANCE SYSTEM REV03016000010121 5400 Division Dr. | Fort Myers, FL 33905 239 690-9589 | Toll Free 877-425-4239 | FAX 239 690-1195 www.AXI-International.com...
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Page 3: Table Of Contents
Table of Contents Table of Contents ................................2 General Overview ................................3 STS 6000 SX-F Specifications ............................3 System Components ................................4 Control and Safety Devices ..............................4 Pump/Motor ..................................4 Primary Filter/Water Separator ............................4 Fuel Conditioner ................................. 4 Fine Filter ................................... -
Page 4: General Overview
General Overview STS 6000 SX-F Specifications Nominal Flow Rate…………………………………………….. 2.5 GPM/150 GPH (9.5 LPM/567.8 LPH) 1,200 gallons (4,542 liters) per 8-hour shift 3,600 gallons (13,627 liters) per 24-hour shift Primary Filter…………………………………………………… 10 or 30μ Particulate or 60μ Stainless Steel Screen with Centrifugal Water Separator Secondary Filter……………………………………………….. -
Page 5: System Components
System Components Control and Safety Devices • System Controller (SFC-50) Incorporated PLC-based Timer Memory retention during power outages Alarm Indicator Light(s) Control Circuit Breakers (CB1, CB2) Pump Control Selector Switch {Hand (Manual) / Off / Auto} System Power Indicator Light Pump Running Indicator Light(s) Alarm Reset Push Button PLC Navigational Control Buttons... -
Page 6: System Operation
Pump will not be allowed to run until the alarm is addressed and reset. Note: If the Pump Overload Alarm triggers, please contact AXI International. Once triggered alarms are addressed, each alarm can be reset via the System Controller. – See provided controller manual for instructions on alarm resets. -
Page 7: Manual Additive Injection - If Applicable
If Applicable Manual Additive Injection – Note: Manual Additive Injection operation may vary depending on the vertical and horizontal distance between the Additive Holding Container and Fuel Polishing System. 1. With the system running, place flexible hose between the Additive Injection Port and Additive Container. 2. -
Page 8: Primary Inspection
Primary Inspection Upon arrival, the system and accessories must be visually inspected before installation. Improper handling during shipping may cause physical or electrical problems. Immediately report or note any damages to the shipper. Checklist If the packing crate shows signs of damage inspect the system for damage. Check the entire system for damage that could indicate internal mechanical or electrical problems. -
Page 9: Installation
If the motor is running in the wrong direction, contact AXI International immediately. !WARNING!: The whole system (enclosure, plumbing, motor, electric sub panel) must be properly grounded for operator safety. -
Page 10: Plumbing
Remote Shutdown – Interlocks: The customer can provide interlocks connected to the System Controller in order to establish external shutdown capabilities of the system’s Pump. Note: The 24 V DC provided by the power supply in the electrical box of the system must be used for remote shutdown Plumbing Note: Please ensure to check all of the plumbing (joints, unions, miscellaneous fittings) for tightness prior to completion. -
Page 11: Multi-Tank Installation - If Applicable
Also, it is highly recommended to plumb the discharge line independent separate from the engine’s fuel return. If the return line from the engine and the discharge of the system must be combined in any way, adequate valves should be installed to prevent any possible interference with safe engine operation. -
Page 12: System Controller
System Controller Setting the Current Date and Time 1. Please make sure the selector switch is set to “OFF” and push the Alarm Reset button on the enclosure door panel. 2. When power is first applied to the system, the display of the PLC will show (blinking) the date and time. 3. -
Page 13: Priming The System
Priming the System The Pump supplied with the system is NOT automatically self-priming and must not be run dry. !WARNING! If the Pump is allowed to run without fuel, Pump damage can occur. Priming Procedure The head of the Pump on the system is shipped from the factory filled with No. 2 Diesel Fuel Oil in it to facilitate initial lubrication. -
Page 14: Commissioning/Initial Start-Up
Switch Adjustments Note: Please contact AXI International before adjusting either the Vacuum or the Pressure Switch to avoid voiding the system’s warranty. Vacuum and Pressure Switches When the value exceeds the set point of the switches’... - Page 15 System Controller. Remove the metal and reset the alarm by pushing or selecting “ALARM RESET” on the System Controller. Note: If any of the above described alarm test procedures fail or if any alarm trip value deviates, immediately contact AXI International.
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Page 16: Maintenance
Maintenance The system should be visually inspected and tested a minimum of every six (6) months according to the procedure below during light duty cycles. Monthly inspections are recommended for systems that are being used in excess of an average of eight (8) hours a day and five (5) days a week. Preventative Maintenance Prior to performing the maintenance procedure ensure that: 1. -
Page 17: Servicing The Fine Filter
All Filters are absolute, unless otherwise noted | wb: waterblock | SS: Stainless Steel Screen Cartridge Filters Spin-On Filters 10µ 30µ 60µ SS 3µ 3µ WB 10µ 10µ WB 25µ 3µ X-Glass STS 6000 SX-F/7003 01010 01030 01060S FF-3 WB-3 FF-10 WB-10 FF-25 FFZ-3 Sts 6004/7004 01810... -
Page 18: Troubleshooting
Troubleshooting Symptom Troubleshooting Guide No fuel delivery Pump requires too much power 1. Pump does not run 1. Liquid too viscous 2. Pump is not primed 2. Bent Pump Shaft, Binding Rotor 3. Fuel supply line blocked 3. Misalignment of Pump/Motor Coupler 4. -
Page 19: Axi International Limited Warranty
This warranty is not intended to supplant normal inspection, care and service of the products covered by the user, and shall not obligate AXI International to provide free service during the warranty period to correct breakage, maladjustment, or other difficulties arising out of abuse, misuse, or improper care and maintenance of such products. Our... -
Page 20: Warranty Claim Procedure
AXI International reserves the right at any time to make changes in the design, material, function and specifications of its products. Any such changes shall not obligate AXI International to make similar changes in such products that were previously manufactured. -
Page 21: Technical Assistance And Ordering
Fort Myers, FL 33905 Tel: +1-239-690-9589 Fax: +1-239-690-1195 Email: info@axi-international.com Internet: www.axi-international.com Please provide the following information: Serial Number of your system, the required part numbers and quantity. The drawings/parts list included in this manual are the most accurate source of part numbers.
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