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Summary of Contents for Axi STS 6030
- Page 1 STS 6030 INSTRUCTION, OPERATION, AND MAINTENANCE MANUAL Enclosed Programmable Automated Fuel Maintenance Systems 1.239.690.9859 1.877.425.4239 Toll Free AXI.International AXInternational AXIFuel AXIFuel www.AXI-International.com REV03016030010218...
- Page 2 The STS 6030 Programmable Automated Fuel Maintenance System is designed to optimize and maintain diesel fuel indefinitely. Adding an STS 6030 system will remove particulate, separate water, and condition stored fuel. This innovative process stabilizes diesel and bio-fuels, eliminates microbial contamination, and ensures clean reliable fuel at all times.
- Page 3 STS 6030 Enclosed Automated Fuel Maintenance Systems Smart Filtration Controller AXI Inline LG-X 4000 Conditioner Primary Final Filter Enclosure Heater (Optional) Secondary Final Filter Fuel Outlet (Discharge) Outlet Ball Valve Flow Switch with Sight Glass Drain Valves Leak Detector Pressure Switch...
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Page 4: Table Of Contents
Table of Contents General Overview ................................System Components ................................. Control and Safety Devices ............................Pump/Motor ................................. Pre-Filter/Water Separator ............................Final Filter(s) .................................. Fuel Conditioner ................................Filter Drain ..................................System Enclosure ................................. Plumbing ..................................System Operation ................................Pump Operation ................................Emergency Stop ................................Alarms ..................................... -
Page 5: General Overview
General Overview STS 6030 Specifications Flow Rate ................30 GPM/1800 GPH (113.6 LPM/6814 LPH) 14,400 gallons (54,510 liters) per 8 hour shift 43,200 gallons (163,530 liters) per 24 hours Outline Dimensions (Enclosure) ..........56” x 72” x 17” (142 x 183 x 43 cm) (H x W x D) System Weight ............... -
Page 6: System Components
System Components Control and Safety Devices • AXI International “Smart Filtration Controller” in electrical sub enclosure is a modular – UL 508A listed Industrial Control Panel • Programmable Digital Timer – Memory backup to retain program memory during power outages •... -
Page 7: System Enclosure
System Enclosure • 14-gauge steel construction with continuously welded seams • Concealed hinges • Finished in polyester powder coat inside and out over phosphatized surfaces • Spill basin with leak detection • Louvered side panels • Brackets for wall mounting •... -
Page 8: System Operation
System Operation !WARNING! This system is not meant for use with gasoline or any other flammable liquids having a flash point less than 100°F (37.8° C). Use with gasoline or any flammable liquids at a temperature exceeding their flash point presents an immediate explosion and fire hazard. Pump Operation Apply control power to unit. -
Page 9: Emergency Stop
Alarms The system is equipped with an AXI International Smart Filtration Controller. System and alarm status are displayed on the industrial control panel (on the door) via indicator lights, and on the text box on the electronic controller. Alarms featured on the system include: •... -
Page 10: Primary Inspection
Primary Inspection Upon arrival, the system and accessories must be visually inspected before installation. Improper handling during shipping may cause physical or electrical problems. Immediately report or note any damages (also concealed ones) to the shipper. Checklist ❑ If the packing crate shows signs of damage, inspect the enclosure for damage. ❑... -
Page 11: Installation
Installation !IMPORTANT! It is recommended that only qualified, experienced personnel, familiar with this type of equipment, who have read and understood all the instructions in this manual should install, operate, and maintain the system. Mounting The unit is a totally enclosed system, and should be permanently wall mounted on a hard, level surface. Use provided mounting feet for proper fastening. -
Page 12: Plumbing
Plumbing Use proper quality approved fuel line materials with at least 2” (5.1 cm) inner diameter on the suction side from the tank and at least 1-1/2” (3.8 cm) inner diameter on the return/discharge side back to the tank. For long suction side plumbing runs, it is recommended to install oversized pipe, or 2”... -
Page 13: Installation Precautions
Important Installation Precautions The suction line of the system should be independent and separate from the suction line of the engine. If that is not possible, appropriate valves must be installed to completely separate the system from the engine fuel system to prevent any possible interference with safe engine operation. -
Page 14: Controller
Controller (SFC-50 or SFC-55) Programming the Timer 1. Please make sure the Emergency Stop button is not engaged, the key switch set to “OFF” and push the “ALARM RESET” button on the control panel. 2. When power is first applied to the system, the display of the PLC will show (blinking) date and time. 3. -
Page 15: Priming The System
Priming the System The pump supplied with the system is NOT automatically self-priming and must not be run dry. !WARNING! If the pump is allowed to run without fuel, pump damage will occur. The pump head of the system is shipped from the factory filled with #2 Diesel to facilitate initial lubrication. This will not eliminate the necessity to prime the complete system. -
Page 16: Commissioning/Initial Startup
Disengage the “EMERGENCY STOP” button by turning clockwise until the button pops out. Reset the alarm by pushing the “ALARM RESET” button on the control panel. Note: If any of the above described alarm test procedures fail or if any alarm trip value deviates, immediately contact AXI International. -
Page 17: Maintenance
Maintenance The system should be visually inspected and tested a minimum of every six (6) months according to the procedure below during light duty cycles. Monthly inspections are recommended for systems that are being used in excess of an average of eight (8) hours day and five (5) days a week. - Page 18 • Emergency Stop - Press the “EMERGENCY STOP” button, located on the enclosure control panel. The pump should turn off. Disengage the “EMERGENCY STOP” button by turning clockwise until the button pops out. Reset the alarm by pushing the “ALARM RESET” button on the control panel. Servicing Wye-Strainer Excessive debris in the Wye-strainer will result in pump shutdown and activate the alarm “HIGH VACUUM ALARM”.
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Page 19: Servicing Final Filter(S)
Servicing Fine Filter The gauge will indicate maximum pressure during system operation. Clogging filter elements restrict the flow of fuel and the system’s pressure gauge will indicate a pressure drop. The gauge is mounted on top of the primary filter. At a differential pressure drop of 22 psi, the pump will automatically shut off and activate the “HIGH PRESSURE ALARM”... -
Page 20: Troubleshooting
Troubleshooting No fuel delivery Alarm “ NO FLOW ALARM” comes on or pump requires frequent re-priming 1. Pump does not run 2. Pump is not primed 1. Inoperative foot valve 3. Fuel supply line blocked 2. Inoperative check valve 4. Excessive lift 3. -
Page 21: Filter Chart
FF-25* FFZ-3* STS 6040/7040 FF-1* FF-3* WB-3* FF-10* WB-10* FF-25* FFZ-3* STS 6030**/7030** FBO-60339 Micro Filter FBO-60340 Micro Filter FBO-60357 Micro Filter FBO-60341 Micro Filter FBO-60342 Water Block FBO-60343 Water Block FBO-60358 Water Block FBO-60344 Water Block FBO-60336 Coalescing FBO-60337 Coalescing... -
Page 22: Warranty
AXI International to make similar changes in such products that were previously manufactured. To the fullest extent permitted by law, any claims against AXI International are limited to the remedies as expressly set forth in this warranty and any other further claims, such as but not limited to, compensation for any damage incurred other than to the AXI International product, are hereby excluded. - Page 23 Internet: www.axi-international.com Please provide the following information: Serial Number of your STS 6030, the required part numbers and quantity. The drawings/parts list included in this manual are the most accurate source of part numbers for your STS 6030. Replacement Filter Elements Secondary Filter: •...
- Page 24 To the bene t of our customers and the AXI network, we’ve become very e cient at doing so - faster than any other company in the industry.
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