Toro 29516 Operator's Manual
Toro 29516 Operator's Manual

Toro 29516 Operator's Manual

24in stand-on aerator
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Original Instructions (EN)
24in Stand-On Aerator
Model No. 29516—Serial No. 400000000 and Up
Model No. 29517—Serial No. 400000000 and Up
Form No. 3422-625 Rev D
*3422-625* D

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Summary of Contents for Toro 29516

  • Page 1 Form No. 3422-625 Rev D 24in Stand-On Aerator Model No. 29516—Serial No. 400000000 and Up Model No. 29517—Serial No. 400000000 and Up *3422-625* D Register at www.Toro.com. Original Instructions (EN)
  • Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready.Figure 1 identifies the location of the model and serial numbers on the product.
  • Page 3: Table Of Contents

    Contents Checking the Sprocket Condition...... 37 Maintaining the Chain ........37 Checking the Torque of the Transmission Safety ............... 4 Output Shaft Nut ........... 38 General Safety ........... 4 Adjusting the Motion Control Linkage....38 Safe Operating Practices........4 Adjusting the Motion Control Tracking....38 Aerator Safety ............
  • Page 4: Safety

    Safety safely perform the job. Use only accessories and attachments approved by the manufacturer. • Wear appropriate clothing; including safety General Safety glasses, long pants, substantial, slip-resistant footwear, gloves, and hearing protection. Tie back Important: The addition of attachments made long hair.
  • Page 5 Hauling • Use your full attention while operating the machine. Do not engage in any activity that • Use care when loading or unloading the machine causes distractions; otherwise, injury or property into a trailer or a truck. damage may occur. •...
  • Page 6: Aerator Safety

    Aerator Safety The following list contains safety information specific to Toro products and other safety information you must know. General Operation • Check carefully for overhead clearances (i.e., branches, doorways, electrical wires, etc.) before operating under any objects, and do not contact them.
  • Page 7: Safety And Instructional Decals

    Toro replacement parts and accessories. by a safety device. Replacement parts and accessories made by •...
  • Page 8 decal126-7875 126-7875 1. Fuse location 4. Auxiliary (15 A) 2. Relay location 5. Start relay 3. Main (20 A) 6. Not used decal121-6163 121-6163 1. Press to lower the tines. 2. Release to raise the tines. decal135-3685 135-3685 1. Read and understand the Operator’s Manual before servicing 6.
  • Page 9 decal135-1854 135-1854 1. Parking brake 4. Depth setting—lock 2. Tine engagement lockout 5. Read the Operator’s switch Manual before performing maintenance. 3. Tines—down 135-2013 STOP decal135-2013-1 135-2013 1. Operator weight adjustment 5. Throttle—slow 9. Parking brake—engage 2. Increase 6. Engine—on 10.
  • Page 10 decal135-2014b 135-2014 1. Fast 6. Wheels and tines rotate when moving 11. Thrown object hazard—pick up debris backward before operating the machine. 2. Slow 7. Warning—read the Operator’s Manual. 12. Warning—shut off the engine, engage the parking break, and remove the ignition key before leaving the machine.
  • Page 11: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Check the battery charge. – No parts required Checking the transmission fluid. – No parts required Check the auxiliary hydraulic fluid level. Media and Additional Parts Description Qty.
  • Page 12: Checking The Transmission Fluid

    Checking the Transmission Fluid No Parts Required Procedure The transmission is shipped with transmission fluid. Check the transmission fluid level and, if necessary, add fluid to the specified level; refer to Transmission Fluid Specification (page 43) Checking the Transmission Fluid Level (page 43).
  • Page 13: Product Overview

    Controls Product Overview g232039 Figure 4 1. Platform 4. Motion-control levers 2. Parking brake handle 5. Fuel cap g249566 3. Engine controls Figure 5 1. Tine ground engagement 6. Hour meter foot switch 2. Right motion-control lever 7. Throttle 3. Left motion-control lever 8.
  • Page 14 g008610 Figure 7 1. O 3. S TART g223330 2. O Figure 6 1. Left motion-control lever 5. Forward 2. Right motion-control lever 6. Neutral Parking-Brake Handle 3. Front reference bar 7. Reverse 4. Front of machine 8. Rear reference bar The parking-brake handle is located on the control console, to the right of the key switch (Figure...
  • Page 15 Tine-Pressure Control WARNING The engine and hydraulic drive units can The tine-pressure control is located on the left side of the control console (Figure become very hot. Touching a hot engine or hydraulic drive units can cause severe burns. Use the tine-pressure control to adjust the downward pressure on the tines and core depth.
  • Page 16 Multi-Function Switch The multi-function switch is located to the left of the hour meter/tine engagement display. This switch allows the operator to do the following: • increase or decrease the depth of aeration plug • lock or unlock the tine depth setting •...
  • Page 17 Screen Icons Start-up Screens The information screen uses the following icons: When the key is switched from O to R position, the following screens display for 2 seconds. The LED status light changes from red to orange to green. The first screen displays the firmware version. Aerating Hours Parking brake g212116...
  • Page 18 engine hours and then counts down from 100 hours for each service interval thereafter. g212117 Figure 14 g030960 Figure 16 The final screen displayed is the hours until transmission oil maintenance is required. If the service is not performed, the time is recorded as Service Transmission negative hours to indicate the number of hours past due for the service (up to -500 hours).
  • Page 19 • maintenance reminder by pressing down on the Valve Solenoid Overcurrent Error multi-function switch. If an overcurrent event occurs, the number 2 You can exit the Service Engine screen at any displays in the lower left corner of the screen. time by turning the key to either the O or the Check the valve solenoid and inspect it for damage...
  • Page 20: Specifications

    Contact your Authorized Service Dealer or authorized Toro fuel that spills. distributor or go to www.Toro.com for a list of all • Do not fill the fuel tank completely full. approved attachments and accessories.
  • Page 21: Opening And Closing The Fuel Shutoff Valve

    Fuel Specification Opening and Closing the Fuel Shutoff Valve Petroleum Use unleaded gasoline with an octane rating of 87 fuel or higher ((R+M)/2 rating method). Control fuel flow to the engine with the fuel shutoff Use an unleaded-gasoline blend with up to 10% valve as follows: ethanol (gasohol) or 15% MTBE (methyl tertiary butyl ether) by volume is acceptable.
  • Page 22: Checking The Safety Interlock

    If the machine does not pass either of the tests that follow, Do not operate the machine. Contact Stop the machine and engage the parking brake. your authorized Toro distributor. Press the multi-function switch to activate the display. Checking the Engine Starting...
  • Page 23: Shutting Off The Engine

    Shutting Off the Engine Move the motion-control levers back to the neutral position and bring the machine to a full stop. Lift your foot off of the tine ground engagement foot switch control to raise the tines. Activate the tine engagement foot switch lockout. Place the throttle midway between the S and F positions.
  • Page 24: Positioning The Air-Cleaner Cover For Cold Or Warm Air Temperature

    Positioning the Air-Cleaner Important: Do not make a zero-degree turn when the tines are down as turf tearing will Cover for Cold or Warm Air result. Temperature Important: Do not drive in reverse when the tines are down as turf tearing will occur. Important: Running the engine with the The machine moves faster the farther the...
  • Page 25: Loading The Machine

    Loading the Machine Use extreme caution when loading machines on trailers or trucks. Use a full-width ramp to extend beyond the rear tires instead of individual ramps for each side of the machine. With the platform up, a full-width ramp provides a surface to walk on behind the machine.
  • Page 26 g212139 Figure 28 Left side shown 1. Tie-down location CAUTION This machine does not have proper turn signals, lights, reflective markings, or a slow-moving-vehicle emblem. Driving on a street or roadway without such equipment is dangerous and can lead to accidents causing personal injury.
  • Page 27: Maintenance

    Maintenance Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. WARNING Maintenance Safety Removal or modification of original Information equipment, parts and/or accessories...
  • Page 28 WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Fluid accidentally injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result. – If equipped, make sure all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying...
  • Page 29: Recommended Maintenance Schedule(S)

    Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. • Check the transmission output shaft nut torque specification. After the first 5 hours • Check transmission mount bolt torque. • Change the auxiliary hydraulic reservoir filter and fluid. After the first 100 hours •...
  • Page 30: Pre-Maintenance Procedures

    Pre-Maintenance Lubrication Procedures Lubricating the Chains CAUTION Service Interval: Before each use or daily Raising the machine for service or Important: Do not lubricate the chains with maintenance relying solely on mechanical penetrating oil or solvents. Use an oil or chain or hydraulic jacks could be dangerous.
  • Page 31: Lubricating The Grease Fittings

    Lubricating the Grease Engine Maintenance Fittings Servicing the Air Cleaner Note: See the chart below for service intervals. Service Interval: Every 50 hours—Clean the foam Shut off the engine, wait for all moving parts to pre-cleaner (more frequently in stop, and remove the key. Engage the parking dusty conditions).
  • Page 32: Servicing The Engine Oil

    Checking the Engine-Oil Level Wipe dirt away from the base and the cover with a moist rag. Service Interval: Before each use or daily Note: Be careful to prevent dirt and debris from Important: Do not operate the engine with the oil entering the air duct leading to the carburetor.
  • Page 33: Servicing The Spark Plug

    Changing the Engine Oil Service Interval: After the first 5 hours Every 100 hours (more often under severe conditions.) Note: Dispose of the used oil at a recycling center. Park the machine so that the drain side is slightly lower than the opposite side to assure the oil drains completely.
  • Page 34: Checking The Spark Arrester

    Checking the Spark Plug Checking the Spark Arrester Important: Do not clean the spark plug(s). Always replace the spark plug(s) when it has a black coating, worn electrodes, an oily film, or Machines with a Spark Arrester cracks. Only If you see light brown or gray on the insulator, the Service Interval: Every 50 hours engine is operating properly.
  • Page 35: Electrical System Maintenance

    Electrical System Note: Ensure that the vent caps are tight and level. Place a damp cloth, if available, over any Maintenance vent caps on both batteries. Ensure that the vehicles do not touch and that both electrical systems are off and at the same rated system Jump Starting the Machine voltage.
  • Page 36: Servicing The Battery

    Servicing the Battery Charging the Battery Service Interval: Monthly DANGER Move the key switch to the O position and remove the key. Charging or jump-starting the battery may produce explosive gases. Battery gases can Measure the voltage of the battery with a explode, causing serious injury.
  • Page 37: Drive System Maintenance

    Checking the Condition of Drive System the Chains Maintenance Service Interval: Before each use or daily Checking the Drive Tire Air Shut off the engine, engage the parking brake, wait for all moving parts to stop, and remove Pressure the key. Check the chains on both sides of the machine Service Interval: Every 50 hours for proper tension.
  • Page 38: Checking The Torque Of The Transmission Output Shaft Nut

    Note: One jam nut is a right-hand thread and the other is left-hand. g268754 Figure 42 1. Idler sprocket 2. Idler bolt and locknut Check the chain tension and tighten the idler g231567 Figure 44 bolt and locknut. 1. Hex adjustment linkage jam nut Checking the Torque of the Turn the hex adjustment linkage until there Transmission Output Shaft...
  • Page 39: Check Transmission Mount Bolt Torque

    Brake Maintenance Adjusting the Parking Brake If the parking brake does not hold securely, an adjustment is required. Refer to Preparing for Maintenance (page 30). Check the air pressure in the drive tires. If needed, adjust to the recommended inflation; g233418 Figure 45 refer to...
  • Page 40: Belt Maintenance

    Belt Maintenance Checking the Condition and Tension of the Belts Service Interval: Every 50 hours Shut off the engine, engage the parking brake, wait for all moving parts to stop, and remove the key. Check the auxiliary pump drive belt condition and tension;...
  • Page 41: Hydraulic System Maintenance

    Hydraulic System Maintenance Auxiliary Hydraulic Fluid Specification Hydraulic fluid type: AW-32 hydro fluid g266183 Checking the Auxiliary Hydraulic Fluid Level Note: The machine is shipped with hydraulic fluid in the reservoir. Run the machine for approximately 15 minutes to purge any extra air out of the hydraulic system.
  • Page 42 Shut off the engine, engage the parking brake, wait for all moving parts to stop, and remove the key. Allow the engine to cool. Carefully clean the area around the front of the auxiliary pump and fill cap; also clean around the filter.
  • Page 43: Transmission Fluid Specification

    Transmission Fluid Changing the Hydraulic Specification Transmission Filters and Fluid Transmission fluid type: Toro® Hypr-Oil™ 500 or Mobil® 1 15W-50 synthetic motor oil. Service Interval: After the first 100 hours Important: Use the specified fluid. Other fluids Every 250 hours thereafter could cause system damage.
  • Page 44 Installing the Transmission Filters WARNING Apply a thin coat of the specified hydraulic fluid The engine must be running and the drive to the rubber seal of the new filters; refer to wheels must be turning so motion control Transmission Fluid Specification (page 43).
  • Page 45: Operator Weight Adjustment

    Operator Weight Adjustment Weight Adjustment Overview The operator weight adjustment valve is located at the left side of the control console (Figure 55). g249601 Figure 56 1. Weight control valve 3. Knob 2. Jam nut Ensure that the jam nut on the shaft of the weight control valve is tightened (Figure 56);...
  • Page 46: Removing The Weight Control Knob

    Tine Maintenance Release the tine ground engagement foot switch to raise the tines. While holding the position of the knob for the Checking the Tines weight control valve, tighten the jam nut. Service Interval: Before each use or daily Note: If you are having difficulty maintain the valve adjustment while tightening the jam nut, Shut off the engine, engage the parking brake,...
  • Page 47: Adjusting The Tine Drive Chain

    Adjusting the Return-to-Up Secure the cover panel to the chassis with the 2 thumbscrews and 2 washers (Figure 58) that Spring you removed in step 3, and torque the bolts to 37 to 45 N∙m (27 to 33 in-lb) WARNING Adjusting the Tine Drive Springs have stored energy.
  • Page 48: Chassis Maintenance

    Chassis Maintenance Cleaning Check for Loose Hardware Cleaning the Engine and the Exhaust System Area Service Interval: Before each use or daily Stop engine, wait for all moving parts to stop, Service Interval: Before each use or daily (more and remove key. Engage parking brake. often in dry or dirty conditions).
  • Page 49: Cleaning The Debris From The Machine

    Paint all scratched or bare metal surfaces. Paint regulations. is available from your authorized Toro distributor. Store the machine in a clean, dry garage or Disposing of the Battery storage area.
  • Page 50: Troubleshooting

    O position for a warm engine. 4. There is dirt, water, or stale fuel is in 4. Contact an Authorized Toro service the fuel system. dealer. 5. The air cleaner is dirty. 5. Clean or replace the air-cleaner element.
  • Page 51 Problem Possible Cause Corrective Action The machine does not drive. 1. The transmission belt worn, loose, or 1. Change the belt. broken. 2. The transmission belt is off a pulley. 2. Change the belt. There is abnormal vibration. 1. A tine is bent. 1.

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29517

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