Hyster A216 Service & Repair Manual

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Safety precautions maintenance and repair (26 pages)

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Hyster A216 (J40XM2, J50XM2, J60XM2, J65XM2)

Forklift

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Summary of Contents for Hyster A216

Page 1 Hyster A216 (J40XM2, J50XM2, J60XM2, J65XM2) Forklift...
Page 2 PERIODIC MAINTENANCE E1.50-1.75XM, E2.00XMS (E25-40XMS, E25-40XMS ) [D114]; E2.00-3.20XM (E45-65XM, E45-65XM ) [F108]; J2.00-3.20XM (J40-60XM, J40-60XM ) [A216] PART NO. 897577 8000 SRM 552...
Page 3 • Use the correct tools for the job. • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
Page 4 Steering Axle Spindles ..........................Steering Tie Rods............................Mast................................Lift Chains ..............................Wear Check..............................Forks................................Brake Fluid ..............................Other Lubrication ............................Seat Brake, Models E1.50-3.20XM, E2.00XMS (E25-65XM and E25-65XM ) Only ......... Electrical Inspection............................Contactors..............................Motor Brushes ............................©2004 HYSTER COMPANY...
Page 5 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
Page 6 Table of Contents Periodic Maintenance TABLE OF CONTENTS (Continued) Motor Brushes, General..........................Maintenance Procedures Every 1000 Hours or 6 Months ................Lift Chains ..............................Forks................................Check Upper and Lower Bearings, Integral Sideshift Carriage..............Maintenance Procedures Every 2000 Hours or Yearly ..................Hydraulic System ............................
Page 7 Remove SIT Solid Tire From Wheel ......................Install SIT Solid Tire on Wheel ........................ Adhesives and Sealants ............................. This section is for the following models: E1.50-1.75XM, E2.00XMS (E25-40XMS, E25-40XMS ) [D114]; E2.00-3.20XM (E45-65XM, E45-65XM ) [F108]; J2.00-3.20XM (J40-60XM, J40-60XM ) [A216]...
Page 8 "THE QUALITY KEEPERS" HYSTER APPROVED PARTS...
Page 9 General shown in the Maintenance Schedule. Service Man- WARNING uals are available from your dealer for Hyster lift Do not make repairs or adjustments unless you trucks to help users who do their own maintenance. have both authorization and training. Repairs...
Page 10 General 8000 SRM 552 2. Raise the carriage and forks approximately any blocks used to support the lift truck are 300 mm (12 in.) from the surface. Install a chain solid, one-piece units. to prevent the carriage and mast channels from NOTE: Some lift trucks have lifting eyes.
Page 11 8000 SRM 552 Maintenance Schedule 1. DRIVE TIRES 2. STEERING TIRES Figure 1. Put Lift Trucks on Blocks Maintenance Schedule The Maintenance Schedule has two time periods. of the items indicated in the Maintenance Schedule If the lift truck is operated less than eight hours are shown in Figure 2, Figure 3, and Figure 4.
Page 12 Maintenance Schedule 8000 SRM 552 Figure 2. E1.50-1.75XM, E2.00XMS (E25-40XM, E25-40XMS ) Maintenance Points Figure 3. E2.00-3.20XM (E45-65XM, E45-65XM ) Maintenance Points...
Page 13 8000 SRM 552 Maintenance Schedule NOTE: *TOP OF COUNTERWEIGHT. Figure 4. J2.00-3.20XM (J40-60XM, J40-60XM ) Maintenance Points Table 1. Maintenance Schedule Item Item 8 hr/ 250 hr/ 500 hr/ 1000 hr/ 2000 Procedure or Specification 1 day 6 wks 3 mo 6 mo hr/ 1 yr Quantity...
Page 14 Check operation Lubricate Silicone Spray linkage Hyster P/N 328388 X=Check C=Change L=Lubricate CIL=Check Indicator Light during operation NOTE 1: Equalization charge is required approximately each month. NOTE 2: Multipurpose grease with 2 to 4% Molybdenum Disulfide. NOTE 3: Lubricate lower spindle bearings at 250 hours and upper bearings during assembly.
Page 15 1 yr 1 day 6 wks 3 mo 6 mo Quantity Lift Chains Check condition 30W Motor oil and lubrication or Hyster Chain and Cable Lubricant (P/N 171350) Check adjustment and length 15 Fork Pins and Guides As necessary Motor oil...
Page 16 Maintenance Schedule 8000 SRM 552 Table 1. Maintenance Schedule (Continued) Item Item 8 hr/ 250 hr/ 500 hr/ 1000 hr/ 2000 Procedure or Specification 1 day 6 wks 3 mo 6 mo hr/ 1 yr Quantity 16 Wheel Nut Torque Check grease Multipurpose E1.50-1.75XM,...
Page 17 8000 SRM 552 Maintenance Schedule Table 1. Maintenance Schedule (Continued) Item Item 8 hr/ 250 hr/ 500 hr/ 1000 hr/ 2000 Procedure or Specification 1 day 6 wks 3 mo 6 mo hr/ 1 yr Quantity 19 Steering Axle Check operation Lubricate as King Pins 2 Fittings...
Page 18 See NOTE 4 Hinges, Levers, As required Multipurpose Linkage, Pedals Seat grease Rails (See NOTE 2) or Silicone Spray Hyster P/N 328388 14 Differential/Speed 2.9 liter (3.1 qt) Ultr Gear Lube Reducer SAE 80W or E1.50-1.75XM, Gear Oil SAE E2.00XMS...
Page 19 1 yr 1 day 6 wks 3 mo 6 mo Quantity Seat Plate And Seat Use Silicon Spray Brake Pivots Hyster P/N 328388 Brake Linkage and Multipurpose Shaft grease See NOTE 2 Hoist and Tilt Lubricate as Use Silicon Spray...
Page 20 Maintenance Procedures Every 8 Hours or Daily 8000 SRM 552 Tighten the castle nuts of the steer wheel spindles CAUTION of these units to 68 N•m (50 lbf ft) while rotating the Check all wheel bolts or nuts after 2 to 5 hours wheel in each direction at EACH installation.
Page 21 8000 SRM 552 Maintenance Procedures Every 8 Hours or Daily A. OLD STYLE LOCK PIN ASSEMBLY B. NEW STYLE LOCK PIN ASSEMBLY 1. FORK 6. WEDGE 2. LOCK PIN 7. KNOB 3. SPRING 8. LEVER 4. WASHER 9. COTTER PIN 5.

This manual is also suitable for:

J40xm2 J50xm2 J60xm2 J65xm2