Hyster E4.0-5.5XN Service Manual
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Hyster E4.0-5.5XN Service Manual

User interface
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USER INTERFACE
SERVICE TECHNICIAN
A1.3-1.5XNT (A25-30XNT) [D203];
J1.5-2.0XNT (J30-40XNT) [K160];
E2.2-3.5XN (E45-70XN) [A268];
E1.6-2.0XN (E30-40XN) [A269];
J2.2-3.5XN (J45-70XN) [A276];
J1.6-2.0XN (J30-40XN) [A935];
J4.0-5.0XN (J80-100XN) [A970]
PART NO. 1688879
E4.0-5.5XN, E5.0XNS
(E80-120XN, E100XNS) [A099];
2200 SRM 1336

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Summary of Contents for Hyster E4.0-5.5XN

  • Page 1 USER INTERFACE SERVICE TECHNICIAN E4.0-5.5XN, E5.0XNS (E80-120XN, E100XNS) [A099]; A1.3-1.5XNT (A25-30XNT) [D203]; J1.5-2.0XNT (J30-40XNT) [K160]; E2.2-3.5XN (E45-70XN) [A268]; E1.6-2.0XN (E30-40XN) [A269]; J2.2-3.5XN (J45-70XN) [A276]; J1.6-2.0XN (J30-40XN) [A935]; J4.0-5.0XN (J80-100XN) [A970] PART NO. 1688879 2200 SRM 1336...
  • Page 2 • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or ex- ceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.

  • Page 3: Table Of Contents

    System Off Screen .............................64 Alert Screens ..............................65 Password Screen ..............................66 Introduction ...............................66 Password Screen ............................... 66 Service Technician Password Setup ......................66 Adding/Removing/Changing Passwords ......................67 Password Log ..............................71 Activity Log Menu ..............................71 Introduction ...............................71 ©2014 HYSTER COMPANY...
  • Page 4 Table of Contents User Interface Service Technician TABLE OF CONTENTS (Continued) Operator Checklist Log .............................72 Password Log ..............................75 Impact Events Log ............................77 Calibration Menu ..............................79 Introduction ...............................79 Load Weight Calibration ..........................80 Return to Set Tilt Stop Point Calibration ......................80 E-Hydraulic and Manual Valve Threshold Calibration ..................80 Steering Wheel Knob Center Point Calibration ....................81 Steer Axle Position Calibration ........................82...
  • Page 5 E-Hydraulic Valves ............................115 Hydraulic Sensors ............................115 System Voltages .............................. 116 Steering Position Sensors ..........................116 This section is for the following models: E4.0-5.5XN, E5.0XNS (E80-120XN, E100XNS) [A099]; A1.3-1.5XNT (A25-30XNT) [D203]; J1.5-2.0XNT (J30-40XNT) [K160]; E2.2-3.5XN (E45-70XN) [A268]; E1.6-2.0XN (E30-40XN) [A269]; J2.2-3.5XN (J45-70XN) [A276];...
  • Page 6 "THE QUALITY KEEPERS" HYSTER APPROVED PARTS...

  • Page 7: General

    2200 SRM 1336 General General DESCRIPTION Legend for Figure 1 1. 2 AND 3 KEYS The information provided in this Service Manual 2. SCROLL FORWARD KEY (RIGHT ARROW) describes the functions of the display panel that are 3. 5, 6, 7, 8, 9, AND 0 KEYS available to the Service Technician.

  • Page 8: Menu Flowchart

    Menu Flowchart 2200 SRM 1336 Menu Flowchart TECHNICIAN MENU FLOWCHART screen, the system then presents submenus, also known as second-level menus, that you can cycle NOTE: Depending upon how the lift truck is equip- through using the UP ↑ or DOWN ↓ keys until you ped, some of the functions described in this section find the one you want on the Display Panel.
  • Page 9 2200 SRM 1336 Menu Flowchart Figure 3. Technician Flowchart (Sheet 1 of 4)
  • Page 10 Menu Flowchart 2200 SRM 1336 Figure 3. Technician Flowchart (Sheet 2 of 4)
  • Page 11 2200 SRM 1336 Menu Flowchart Figure 3. Technician Flowchart (Sheet 3 of 4)
  • Page 12 Menu Flowchart 2200 SRM 1336 Figure 3. Technician Flowchart (Sheet 4 of 4)
  • Page 13 2200 SRM 1336 Menu Flowchart Table 1. Technician Menu Flowchart Operating Password Activity Truck Truck Display Calibration Diagnostics Screen Entry Setup Status Adjustment Operator Load Weight Fault Code Log Add/Remove VSM Version Set Date and Time Checklist Password Format Impact Events Manual Steering Position Restore Default...
  • Page 14 Menu Flowchart 2200 SRM 1336 Table 1. Technician Menu Flowchart (Continued) Operating Password Activity Truck Truck Display Calibration Diagnostics Screen Entry Setup Status Adjustment Operator Checklist Impact Monitor Interlock Screen Shutdown Cycle the Traction Switch Direction Select Truck Disabled Hour Meter in Neutral Due to Right Initialization...

  • Page 15: Menu Navigation

    2200 SRM 1336 Menu Navigation Menu Navigation This topic explains how to use the keys on the Dis- when the key switch or keyless switch is turned to play Panel, shown in Figure 4, to navigate from one the On position unless Operator Passwords are de- menu to another and change settings.

  • Page 16: Screens And Title Screens

    Menu Navigation 2200 SRM 1336 1. OPERATING SCREEN 5. DIAGNOSTICS TITLE SCREEN 2. PASSWORD SCREEN 6. TRUCK SETUP TITLE SCREEN 3. ACTIVITY LOG TITLE SCREEN 7. STATUS TITLE SCREEN 4. CALIBRATION TITLE SCREEN 8. DISPLAY TITLE SCREEN Figure 6. Main Menu Structure Use the Scroll Back Key or the Scroll Forward Service Technicians have access to all title screens Key to move from one title screen to another.

  • Page 17: Returning To The Main Menu

    2200 SRM 1336 Menu Navigation Menu navigation is possible through the use of soft ward Key a second time, the system returns you to keys, which are explained in the Soft Keys topic. the main menu. You can also return to the main For example, if you scroll to the Activity Log Title menu, or back out of a submenu, by pressing the Screen and have it displayed on the screen as...

  • Page 18: Entering Numbers

    Icon Glossary 2200 SRM 1336 The soft keys include the 1 and 4 keys on the left, 5. Use the 2 and 3 arrow soft keys to move up the 2 and 3 keys on the right, and the # and * keys or down though the available values (36, 48, below the Operating Screen.

  • Page 19: Soft Key Icons

    2200 SRM 1336 Icon Glossary The icons and their meanings are presented in Table 2. Soft Key Icons (Continued) these categories: Icon Description • Soft Key Icons Down Arrow soft key. • Overlay Icons Press 3 to scroll down in •...

  • Page 20: Overlay Icons

    Icon Glossary 2200 SRM 1336 SYSTEM OFF SCREEN AND ALERT Table 2. Soft Key Icons (Continued) SCREENS Icon Description The System Off Screen and the various Alert Hazard Flashers Icon. Screens show interlocks, such as operator not in Press the # key to toggle seat.
  • Page 21 2200 SRM 1336 Icon Glossary Table 4. Alert Screen Icons (Continued) Table 4. Alert Screen Icons (Continued) Icon Description Icon Description Alert Alert Service Required Icon Hydraulics Icon Alert Screens Secure Battery Cycle the Key Release Park Brake Operator Out of Seat...
  • Page 22 Icon Glossary 2200 SRM 1336 Table 4. Alert Screen Icons (Continued) Table 4. Alert Screen Icons (Continued) Icon Description Icon Description Alert Alert Release Pedal Hydraulic Switch Release Hydraulic Input Temperature Too High Traction Switch Lift Limit...
  • Page 23 2200 SRM 1336 Icon Glossary Table 4. Alert Screen Icons (Continued) Table 4. Alert Screen Icons (Continued) Icon Description Icon Description Alert Alert Charge Battery Direction Select in Neutral Truck Locked ― Impact Detected ― See Supervisor Hydraulic Function 1 Out of Neutral to Unlock Hydraulic Function 2 Out of Neutral or Function 2 Fault Detected...
  • Page 24 Icon Glossary 2200 SRM 1336 Table 4. Alert Screen Icons (Continued) Table 4. Alert Screen Icons (Continued) Icon Description Icon Description Alert Alert Hydraulic Function 3 Out of Neutral or Function 3 Truck Disabled Due to Right (Single) Traction Button Out of Neutral Controller Hydraulic Function 4 Out of Neutral or Function 4 Truck Disabled Due to Left Traction Controller...

  • Page 25: Main Menu Title Screens

    2200 SRM 1336 Icon Glossary MAIN MENU TITLE SCREENS Table 5. Main Menu Title Screens (Continued) Password Screen All available menus are grouped by function under the main menu screens, which are also called top- level title menus. When you select a main menu screen, the system then presents submenus, also known as second-level menus, that you can cycle through until you find the one you want by press-...

  • Page 26: Submenu Icons Grouped By Menu

    Icon Glossary 2200 SRM 1336 Table 5. Main Menu Title Screens (Continued) Table 5. Main Menu Title Screens (Continued) Display Title Screen Diagnostics Title Screen SUBMENU ICONS GROUPED BY MENU Status Title Screen This topic presents the icons used in submenus in groups, with one table for each title screen of the main menu.
  • Page 27 2200 SRM 1336 Icon Glossary Table 6. Operating Screen Icons Table 6. Operating Screen Icons (Continued) Icon Description Icon Description Hare Performance Mode Service Due Soon Icon. Press the 4 key to Warning Icon or Fault increase performance. (The soft key to use depends on the currently displayed Hazard Flashers Icon.

  • Page 28: Password Screen Icons

    Icon Glossary 2200 SRM 1336 Table 6. Operating Screen Icons (Continued) Table 7. Password Screen Icons Icon Description Icon Description Front Work Light Icon. Password Lock Icon This is an optional feature. Load Weight In Pounds A field with five blanks appears below the (lb) Icon Password Lock Icon.
  • Page 29 2200 SRM 1336 Icon Glossary Table 8. Activity Log Submenus and Table 8. Activity Log Submenus and Icons (Continued) Icons (Continued) Icon Description Icon Description Password Log Clock Icon for Submenu occurrence date Impact Events Log Hourglass Icon for Submenu system time Empty Log Icon Operator Password Type...

  • Page 30: Calibration Submenu Icons

    Icon Glossary 2200 SRM 1336 Table 8. Activity Log Submenus and Table 9. Calibration Submenus and Icons Icons (Continued) Icon Description Icon Description Load Weight Display Submenu Soft Impact Type Icon Hard Impact Type Icon Calibration Submenu Icons Table 9 presents the icons that appear on the Cali- bration Submenus.
  • Page 31 2200 SRM 1336 Icon Glossary Table 9. Calibration Submenus and Table 9. Calibration Submenus and Icons (Continued) Icons (Continued) Icon Description Icon Description "Known Load Weight Return to Set Tilt Value (lb)" Prompt Icon (RTST) Set Point Prompt Icon "Known Load Weight This icon points to the * Value (kg)"...
  • Page 32 Icon Glossary 2200 SRM 1336 Table 9. Calibration Submenus and Table 9. Calibration Submenus and Icons (Continued) Icons (Continued) Icon Description Icon Description Valve Threshold Steering Wheel Knob Center Point Submenu Function 1 "B" Direction Prompt Icon Valve Threshold Function 2 "A" Direction Prompt Icon Valve Threshold Function 2 "B"...
  • Page 33 2200 SRM 1336 Icon Glossary Table 9. Calibration Submenus and Table 9. Calibration Submenus and Icons (Continued) Icons (Continued) Icon Description Icon Description Steering Wheel Full Left Main Manual Hydraulic Prompt Icon End Point Calibration Prompt Icon This icon points to the * Steering Wheel Full key and is used for Right Prompt Icon...

  • Page 34: Display Submenu Icons

    Icon Glossary 2200 SRM 1336 Display Submenu Icons Table 10. Display Submenus and Icons (Continued) Table 10 presents the icons that appear on the Dis- Icon Description play Submenus. Refer to Display Menu for more in- formation. Calendar Icon for setting date Table 10.
  • Page 35 2200 SRM 1336 Icon Glossary Table 10. Display Submenus and Table 10. Display Submenus and Icons (Continued) Icons (Continued) Icon Description Icon Description Set Daylight Savings Submenu Daylight Savings Start Day Indicator Icon Daylight Savings End Month Indicator Icon Daylight Savings End Day Indicator Icon First Sunday Icon Daylight Savings...

  • Page 36: Status Submenu Icons

    Icon Glossary 2200 SRM 1336 Table 10. Display Submenus and Table 10. Display Submenus and Icons (Continued) Icons (Continued) Icon Description Icon Description First Friday Icon Set Units Submenu Last Friday Icon NOTE: Not all icons for setting daylight savings time are shown.
  • Page 37 2200 SRM 1336 Icon Glossary Table 11. Status Submenus and Icons Table 11. Status Submenus and Icons (Continued) Icon Description Icon Description Vehicle System Manager (VSM) Version Submenu Hardware Version Indicator Icon Software Version Indicator Icon Truck Serial Number Submenu Hardware Version Indicator Icon Software Version...
  • Page 38 Icon Glossary 2200 SRM 1336 Table 11. Status Submenus and Table 11. Status Submenus and Icons (Continued) Icons (Continued) Icon Description Icon Description Hour Meters Submenu Secure Hour Meter Indicator Icon E-Hydraulic Controller Version Submenu Truck Hour Meter Icon Traction Hour Meter Hardware Version Icon Indicator Icon...
  • Page 39 2200 SRM 1336 Icon Glossary Table 11. Status Submenus and Table 11. Status Submenus and Icons (Continued) Icons (Continued) Icon Description Icon Description Pump Motor Controller Version Submenu Hardware Version Indicator Icon Software Version Indicator Icon Traction Controller 2 Version Submenu Hardware Version Indicator Icon Software Version...
  • Page 40 Icon Glossary 2200 SRM 1336 Table 11. Status Submenus and Table 11. Status Submenus and Icons (Continued) Icons (Continued) Icon Description Icon Description Software Version Software Version Indicator Icon Indicator Icon Light Controller Version Submenu Impact Sensor Version Submenu Hardware Version Hardware Version Indicator Icon Indicator Icon...

  • Page 41: Truck Setup Submenu Icons

    2200 SRM 1336 Icon Glossary Truck Setup Submenu Icons Table 12. Truck Setup Submenu Icons (Continued) Table 12 presents the icons that appear on the Icon Description Truck Setup Submenus. See Truck Setup Menu for more information Null Symbol Icon Table 12.
  • Page 42 Icon Glossary 2200 SRM 1336 Table 12. Truck Setup Submenu Table 12. Truck Setup Submenu Icons (Continued) Icons (Continued) Icon Description Icon Description Motor Braking Submenu Pedal Up Setting Icon. This setting lets the lift truck coast until the pedal is fully released. Proportional Setting Icon.
  • Page 43 2200 SRM 1336 Icon Glossary Table 12. Truck Setup Submenu Table 12. Truck Setup Submenu Icons (Continued) Icons (Continued) Icon Description Icon Description Operating Voltage Icon Acceleration Rates Submenu Visible to Service Technicians only. Battery Capacity Icon Full Cell Voltage Icon Empty Cell Voltage Icon Low Speed Acceleration Rate Setting Icon...
  • Page 44 Icon Glossary 2200 SRM 1336 Table 12. Truck Setup Submenu Table 12. Truck Setup Submenu Icons (Continued) Icons (Continued) Icon Description Icon Description Hour Meter Initialization Submenu Visible to Impact Monitor Shutdown Submenu Service Technicians only. Impact Shutdown Delay Icon Truck Hour Meter Icon Impact Shutdown Type Icon...
  • Page 45 2200 SRM 1336 Icon Glossary Table 12. Truck Setup Submenu Table 12. Truck Setup Submenu Icons (Continued) Icons (Continued) Icon Description Icon Description ON Icon NOTE: The icons displayed when using this submenu correspond to the submenu icons for the various functions.
  • Page 46 Icon Glossary 2200 SRM 1336 Table 12. Truck Setup Submenu Table 12. Truck Setup Submenu Icons (Continued) Icons (Continued) Icon Description Icon Description Check for Leaks Icon Press the # key below this icon to indicate improper operation of the current checklist item (to indicate a problem with it).
  • Page 47 2200 SRM 1336 Icon Glossary Table 12. Truck Setup Submenu Table 12. Truck Setup Submenu Icons (Continued) Icons (Continued) Icon Description Icon Description Scheduled Maintenance Reminder Submenu Interval Hourmeter Setting Icon Derated Traction Speed Icon Traction Speed Limit Submenu Scheduled Maintenance Reminder, enabled (ON) Scheduled Maintenance Reminder, disabled...
  • Page 48 Icon Glossary 2200 SRM 1336 Table 12. Truck Setup Submenu Table 12. Truck Setup Submenu Icons (Continued) Icons (Continued) Icon Description Icon Description Reverse MPH Icon Return To Set Tilt Delay Icon Forward km/h Icon Tilt Forward Only Icon Reverse km/h Icon Tilt Both Ways Icon Return to Set Tilt (RTST) Submenu Infinity Symbol Icon...
  • Page 49 2200 SRM 1336 Icon Glossary Table 12. Truck Setup Submenu Table 12. Truck Setup Submenu Icons (Continued) Icons (Continued) Icon Description Icon Description Auto Power-Off Time Delay Submenu Soft Impact Force Icon Soft Impact Time Icon Hard Impact Force Icon Auto Power-Off Time Hard Impact Time Icon Delay Indicator Icon...
  • Page 50 Icon Glossary 2200 SRM 1336 Table 12. Truck Setup Submenu Table 12. Truck Setup Submenu Icons (Continued) Icons (Continued) Icon Description Icon Description Motion Alarm Indicator Ramp Up Time Icon Indicator Icon. Ramp rate can be from 0 to 2 seconds in 0.1 second increments.
  • Page 51 2200 SRM 1336 Icon Glossary Table 12. Truck Setup Submenu Table 12. Truck Setup Submenu Icons (Continued) Icons (Continued) Icon Description Icon Description Ramp Up Time Ramp Up Time Indicator Icon. Ramp Indicator Icon. Ramp rate can be from 0 to 2 rate can be from 0 to 2 seconds in 0.1 second seconds in 0.1 second...
  • Page 52 Icon Glossary 2200 SRM 1336 Table 12. Truck Setup Submenu Table 12. Truck Setup Submenu Icons (Continued) Icons (Continued) Icon Description Icon Description Ramp Up Time Ramp Up Time Indicator Icon. Ramp Indicator Icon. Ramp rate can be from 0 to 2 rate can be from 0 to 2 seconds in 0.1 second seconds in 0.1 second...
  • Page 53 2200 SRM 1336 Icon Glossary Table 12. Truck Setup Submenu Table 12. Truck Setup Submenu Icons (Continued) Icons (Continued) Icon Description Icon Description Ramp Up Time Ramp Up Time Indicator Icon. Ramp Indicator Icon. Ramp rate can be from 0 to 2 rate can be from 0 to 2 seconds in 0.1 second seconds in 0.1 second...
  • Page 54 Icon Glossary 2200 SRM 1336 Table 12. Truck Setup Submenu Table 12. Truck Setup Submenu Icons (Continued) Icons (Continued) Icon Description Icon Description Ramp Up Time Dual Function Control Indicator Icon. Ramp Icon rate can be from 0 to 2 seconds in 0.1 second increments.

  • Page 55: Diagnostics Submenu Icons

    2200 SRM 1336 Icon Glossary Diagnostics Submenu Icons Table 12. Truck Setup Submenu Icons (Continued) Table 13 presents the icons that appear on the Di- Icon Description agnostics Submenus. See Diagnostics Menu for more information. Brake Lamp Status Icon, disabled (OFF) Table 13.
  • Page 56 Icon Glossary 2200 SRM 1336 Table 13. Diagnostic Submenu Icons (Continued) Table 13. Diagnostic Submenu Icons (Continued) Icon Description Icon Description Trash Can Icon Impact Icon Traction 1 Icon Display Icon Traction 2 Icon View Next Device Fault Log Icon Hour Meter / Time View Previous Device Stamp of first...
  • Page 57 2200 SRM 1336 Icon Glossary Table 13. Diagnostic Submenu Icons (Continued) Table 13. Diagnostic Submenu Icons (Continued) Icon Description Icon Description MPH Icon. Indicates Direction Select Submenu reading is in miles per hour. km/h Icon. Indicates reading is in kilometers per hour.
  • Page 58 Icon Glossary 2200 SRM 1336 Table 13. Diagnostic Submenu Icons (Continued) Table 13. Diagnostic Submenu Icons (Continued) Icon Description Icon Description Direction Indicator Icon. Temperature in degrees °C Unfilled up arrow Celsius means forward direction Temperature in degrees °F is not selected. Fahrenheit Forklift Truck Enabled Direction Indicator Icon.
  • Page 59 2200 SRM 1336 Icon Glossary Table 13. Diagnostic Submenu Icons (Continued) Table 13. Diagnostic Submenu Icons (Continued) Icon Description Icon Description Motor Temperature Traction Motor 2 Status Submenu Indicator Icon Motor Controller Temperature Indicator Icon Motor Controller Voltage Indicator Icon The icons on the Traction Motor 2 Status submenu Motor RMS Current are the same as on the Traction Motor 1 Status...
  • Page 60 Icon Glossary 2200 SRM 1336 Table 13. Diagnostic Submenu Icons (Continued) Table 13. Diagnostic Submenu Icons (Continued) Icon Description Icon Description Forklift Truck Disabled Forklift Truck Enabled Icon Icon Forklift Truck Disabled Icon Occupancy Sensed, Seat Icon. The current voltage reading from the seat occupancy sensor is displayed to the right of Park Brake Indicator...
  • Page 61 2200 SRM 1336 Icon Glossary Table 13. Diagnostic Submenu Icons (Continued) Table 13. Diagnostic Submenu Icons (Continued) Icon Description Icon Description Pump Status Submenu RPM Indicator Icon Motor Temperature Indicator Icon Motor Controller Temperature Indicator Icon Temperature in degrees °C Motor Controller Celsius Voltage Indicator Icon...
  • Page 62 Icon Glossary 2200 SRM 1336 Table 13. Diagnostic Submenu Icons (Continued) Table 13. Diagnostic Submenu Icons (Continued) Icon Description Icon Description Hydraulic Function 2 Hydraulic Control Inputs Submenu Input Indicator Icon Hydraulic Function 3 Input Indicator Icon Hydraulic Function 4 Input Indicator Icon Forklift Truck Enabled Button Pressed Icon for...
  • Page 63 2200 SRM 1336 Icon Glossary Table 13. Diagnostic Submenu Icons (Continued) Table 13. Diagnostic Submenu Icons (Continued) Icon Description Icon Description E-Hydraulic Valves Submenu Hydraulic Function 1 Output Indicator Icon Hydraulic Function 2 Output Indicator Icon Hydraulic Function 3 Output Indicator Icon Forklift Truck Icon Hydraulic Function 4 Output Indicator Icon...
  • Page 64 Icon Glossary 2200 SRM 1336 Table 13. Diagnostic Submenu Icons (Continued) Table 13. Diagnostic Submenu Icons (Continued) Icon Description Icon Description Height Sensor Indicator Hydraulic Sensors Submenu Icon Load Weight Sensor Indicator Icon System Voltages Submenu Forklift Truck Enabled Icon Forklift Truck Disabled Icon Forklift Truck Enabled...

  • Page 65: Operating Screen

    2200 SRM 1336 Operating Screen Table 13. Diagnostic Submenu Icons (Continued) Table 13. Diagnostic Submenu Icons (Continued) Icon Description Icon Description Battery Voltage Forklift Truck Enabled Indicator Icon Icon Forklift Truck Disabled 5 V Supply Voltage Icon Indicator Icon 12 V Supply Voltage Steering Wheel Position Indicator Icon Sensor Icon...

  • Page 66: Performance Mode Controls

    Operating Screen 2200 SRM 1336 Figure 9. Operating Screen NOTE: Icons for the front and rear work lights are • MODE 4 - This is the highest performance shown. These are optional features. mode. Other modes are a lower percentage of Mode 4.

  • Page 67: Status And Warning Icons

    2200 SRM 1336 Operating Screen 1. SERVICE DUE 2. MOTOR TEMPERATURE HIGH 3. BRAKE FLUID LOW WARNING 4. SEAT BELT WARNING 5. DIRECTION / PARK BRAKE INDICATORS 6. STEER ANGLE 1. PERFORMANCE MODE INDICATOR - IN- CREASE Figure 11. Status and Warning Icons 2.

  • Page 68: Battery Discharge Indicator

    Operating Screen 2200 SRM 1336 When the wrench icon is continuously ON, it means that scheduled maintenance is due. When it is flashing, it indicates that an active fault has been detected by the system. The wrench icon ap- pears in the bottom location of the status/warning icon area when it is displayed.

  • Page 69: Direction And Parking Brake Indicators

    2200 SRM 1336 System Off/Alert Screens If the battery charge drops below 25%, the "low bat- • The Hazard Flashers Icon, a triangle on the tery alarm" sounds and the BDI begins flashing. lower left of the screen, is always visible if The "low battery alarm"...

  • Page 70: System Off/Alert Screens

    System Off/Alert Screens 2200 SRM 1336 System Off/Alert Screens INTRODUCTION The System Off Screen displays the Truck Hour Meter in the upper right corner of the Operating Several screens appear only briefly on the Operat- Screen and the Hydraulic Pump Hour Meter in the ing Screen.

  • Page 71: Alert Screens

    2200 SRM 1336 System Off/Alert Screens These meters can be examined more closely or reset The Interlock Notification Screen appears when- by a Service Technician using the procedures de- ever the operator tries to apply an input that is not scribed in the Status Menu section.

  • Page 72: Password Screen

    Password Screen 2200 SRM 1336 Password Screen INTRODUCTION Figure 16 shows the initial Password Screen that is displayed after power ON. A line of five blanks be- The Password Screen is a main menu (top-level low the Password Icon serves as the password entry menu) that is visible at Service Technician, Super- field.

  • Page 73: Adding/Removing/Changing Passwords

    2200 SRM 1336 Password Screen NOTE: A Service Technician-level password is re- NOTE: In certain circumstances a default operator quired to input an initial Supervisor password for password of 11111 will be in the currently stored the lift truck. Once an initial Supervisor password password list.
  • Page 74 Password Screen 2200 SRM 1336 Table 15. Add Password ◂— Scroll Keys —▸ Truck Setup Top- level menu Press Enter ↑ Truck Setup Up Arrow/ Add/Remove Key (*) Down Arrow Password Soft Key Submenu ↓ Enter new Press Enter The initial Password password Key (*)
  • Page 75 2200 SRM 1336 Password Screen Figure 18 shows the Change/Remove password Legend for Figure 18 screen. The Up Arrow/Down Arrow soft keys (i.e., 2 1. ICON FOR TYPE OF PASSWORD ENTERED and 3) cycle between the privilege level(s) associ- (OPERATOR/SUPERVISOR/SERVICE TECHNI- ated with this password.
  • Page 76 Password Screen 2200 SRM 1336 Table 16. Change or Remove Password ◂— Scroll Keys —▸ Truck Setup main menu (Top- level menu) ↑ Truck Setup Press Enter Key (*) Up Arrow/ Add/Remove Down Arrow Password Soft Key submenu ↓ The initial Enter known Press Enter The Modify...

  • Page 77: Password Log

    2200 SRM 1336 Activity Log Menu PASSWORD LOG to view the last 250 valid passwords entered into the system and the password access level (i.e., Op- The Password Log submenu is accessible through erator, Supervisor, or Service Technician) associ- the Activity Log Title menu. See the next section, ated with each password.

  • Page 78: Operator Checklist Log

    Activity Log Menu 2200 SRM 1336 OPERATOR CHECKLIST LOG Figure 22 shows an example Operator Checklist Log screen and indicates the available controls. This submenu is visible at Service Technician and Supervisor password access levels. This second- level menu allows a Service Technician or a Super- visor to view the 60 most recent checklist events, where an event is defined as: •...
  • Page 79 2200 SRM 1336 Activity Log Menu If there are no log entries or the final log entry has been scrolled past, an empty log screen is dis- played, as shown in Figure 24. 1. PASSWORD VALUE AT LOG OCCURRENCE 2. TYPE OF ENTRY (PASS/FAIL) 1.
  • Page 80 Activity Log Menu 2200 SRM 1336 Table 17. Access Operator Checklist Log Screens ◂— Scroll Keys —▸ Activity Log main menu title screen Press Enter ↑ Activity Log Up Arrow/ Operator Key (*) Down Checklist Log Arrow Soft submenu ↓ The most recent Press the Up Arrow or Down Arrow soft...

  • Page 81: Password Log

    2200 SRM 1336 Activity Log Menu When a person with Supervisor password-level ac- Pressing the Scroll Back Key or Scroll Forward cess views the log, any recorded events under Serv- Key while anywhere in this submenu will return ice Technician-level access will show ***** instead the Activity Log main menu title screen to the Op- erating Screen.
  • Page 82 Activity Log Menu 2200 SRM 1336 Table 18. Access Password Log Screens ◂— Scroll Keys —▸ Activity Log main menu title screen Press Enter ↑ Activity Log Key (*) Up Arrow/ Password Log Down Arrow submenu Soft Key ↓ Press the The most recent Up Arrow or...

  • Page 83: Impact Events Log

    2200 SRM 1336 Activity Log Menu A person viewing the password log cannot see the Pressing the Scroll Back Key or Scroll Forward passwords of other operators or Supervisors who Key while anywhere in this submenu returns the have access privileges higher than their own. This Activity Log main menu title screen to the Operat- means that a Supervisor viewing the Password Log ing Screen.
  • Page 84 Activity Log Menu 2200 SRM 1336 Table 19. Access Impact Events Log Screens ◂— Scroll Keys —▸ Activity Log Main menu ↑ Activity Log Press Enter Key (*) Up Arrow/ Impact Events Down Log Submenu Arrow Soft ↓ Press the Up The most Arrow or recent Impact...

  • Page 85: Calibration Menu

    2200 SRM 1336 Calibration Menu Calibration Menu INTRODUCTION the Scroll Back Key or Scroll Forward Key to move to another submenu and press the Enter The Calibration Menu is a main menu (top-level Key. menu) that is visible at Service Technician, Super- visor, and Operator password access levels.

  • Page 86: Load Weight Calibration

    Calibration Menu 2200 SRM 1336 LOAD WEIGHT CALIBRATION Figure 31 shows the screen display during a Return to Set Tilt Stop Point calibration. NOTE: This measurement is not for trade. This menu item, shown in Figure 30, allows a Serv- ice Technician, Supervisor, or Operator to calibrate Load Weight.

  • Page 87: Steering Wheel Knob Center Point Calibration

    • E4.0-5.5XN (E80-120XN) (A099) See Main Control Valves 2000SRM1439, NOTE: This calibration must be done by a service Calibration Menu for lift truck models technician or supervisor and is only available on •...

  • Page 88: Steer Axle Position Calibration

    Calibration Menu 2200 SRM 1336 1. Starting from the Calibration Menu, scroll to the Steering Wheel Knob Center Point screen and press the Enter Key. 2. When prompted, position the steering wheel in the position that will drive the lift truck straight ahead.

  • Page 89: Display Menu

    2200 SRM 1336 Display Menu To calibrate the Manual Hydraulic end point: 1. With no load on the forks, raise them, if they are not already raised. 2. Starting from the Calibration Menu, scroll to the Manual Hydraulic End Point Calibration screen and press the Enter Key.
  • Page 90 Display Menu 2200 SRM 1336 The Clock Hour Format can be set to either a 12- hour clock or a 24-hour clock. To set the Clock Hour Format, press the 2 Up Arrow soft key. The system will place a box around the current Clock Hour For- mat.
  • Page 91 2200 SRM 1336 Display Menu Table 20. Accessing the Set Date and Time Format Screen Use the Scroll Keys (◂— or —▸) Display the main menu Use the Up Press Enter Display the Arrow ↑ or Key (*) Set Date and Down Arrow↓...

  • Page 92: Set Daylight Saving Time Menu

    Display Menu 2200 SRM 1336 SET DAYLIGHT SAVING TIME MENU Legend for Figure 40 1. DAYLIGHT SAVINGS ENABLE A Service Technician or a Supervisor can use this 2. ENABLE INDICATOR (THE ON SETTING IS UP) submenu to enable or disable the use of daylight 3.
  • Page 93 2200 SRM 1336 Display Menu b. Use the 2 or 3 soft key to cycle through the 6. Set the day daylight saving time will end. dates by numbers, by first days of the week, a. Press the 3 Down Arrow soft key to activate and by last days of the week to the desired the End Day indicator and press the Enter start day.
  • Page 94 Display Menu 2200 SRM 1336 Table 21. Set Daylight Saving Time Menu (Continued) Daylight Daylight Save Save Start Start Month Day 01 ↑ SCROLL ↓ Select the Day of the Week Daylight Daylight Press from Save Save Enter available Start Start selec- Day Last...
  • Page 95 2200 SRM 1336 Display Menu Table 21. Set Daylight Saving Time Menu (Continued) Daylight Save Start first Sa Select Select Daylight the Day Saving of the Set Day- Daylight Month light Month Daylight Press Save from Saving from Save Enter available Daylight available...

  • Page 96: Set Time And Date Menu

    Display Menu 2200 SRM 1336 Table 21. Set Daylight Saving Time Menu (Continued) Daylight Save Last Sa ↑ SCROLL ↓ Select the Day of the Week Daylight Daylight Press from Save Save Enter available selec- Day first first Su tions and press Enter ↑...

  • Page 97: Procedure For Setting Time And Date

    2200 SRM 1336 Status Menu Procedure for Setting Time and Date segment displayed is the day of the month. (Cur- rent Date Format can be changed in the Set Date NOTE: To exit from a menu at any time without and Time Format submenu.) making any changes, press the Scroll Back Key or Scroll Forward Key.

  • Page 98: Status Menu

    Status Menu 2200 SRM 1336 Status Menu INTRODUCTION The Status Menu provides these submenus: • VSM Versions The Status Menu is a main menu (top-level menu) • Display Versions that is visible at Service Technician and Supervisor password access levels. To access this menu, cycle •...

  • Page 99: Display Versions

    2200 SRM 1336 Status Menu This submenu makes it possible to view the manu- facturer's internal hardware and software versions of the VSM Controller. Figure 45 shows how the version information is displayed on the screen. The top line lists the manufacturer's hardware version; the second line lists the manufacturer's software version.

  • Page 100: E-Hydraulic Controller Versions

    Truck Setup Menu 2200 SRM 1336 E-HYDRAULIC CONTROLLER VERSIONS TRACTION MOTOR CONTROLLER 2 VERSIONS NOTE: The manufacturer's hardware and software versions may not match the hardware and software NOTE: The manufacturer's hardware and software versions shown on the device's exterior label. versions may not match the hardware and software versions shown on the device's exterior label.

  • Page 101: Truck Setup Menu

    2200 SRM 1336 Truck Setup Menu Truck Setup Menu INTRODUCTION The Truck Setup Menu is a main menu (top-level menu) that is visible at Service Technician and Su- pervisor password access levels. NOTE: This menu is available only when the truck is not moving and the E-Hydraulics controller is in the neutral position.

  • Page 102: Add/Remove Password

    Truck Setup Menu 2200 SRM 1336 • Auxiliary 1B Hydraulic Function Maximum Speed and Ramp Times • Auxiliary 2A Hydraulic Function Maximum Speed and Ramp Times • Auxiliary 2B Hydraulic Function Maximum Speed and Ramp Times • Optional Hydraulic Functions •...

  • Page 103: Battery Setup

    2200 SRM 1336 Truck Setup Menu The Auto Deceleration Type is the third setting press the Enter Key. Enter three digits within the down from the top. To change the type, use the 2 allowable range and press the Enter Key to save and 3 soft keys to select the current type and press the change.

  • Page 104: Bdi Adjustment Setting

    1.96 Volts J4.0-5.0XN (J80-100XN) (A970) 2.15 Volts 1.96 Volts E4.0-5.5XN (E80-120XN) (A099) 2.12 Volts 2.00 Volts 1. If the display does not read 5 bars with a fresh 3. If the display reads 0 bars at too high a battery...

  • Page 105: Acceleration Rates

    2200 SRM 1336 Truck Setup Menu Figure 52. BDI Adjustment Setting Figure 53. Acceleration Setup The BDI Adjustment Setting menu provides a way The icon at the top left of the screen is for Accelera- to adjust the Parasitic Current so it is well suited tion Rate 1 and the icon below it is for Acceleration to current truck conditions.

  • Page 106: Hour Meter Initialization

    Truck Setup Menu 2200 SRM 1336 IMPACT MONITOR SHUTDOWN The third icon down from the top is for Acceleration Type. An X over the setting icon in Figure 53 This submenu is available to logged in NOTE: means the truck is currently set to operate in Service Technicians and Supervisors.

  • Page 107: Operator Checklist

    2200 SRM 1336 Truck Setup Menu OPERATOR CHECKLIST Any checklist item can be activated or deactivated by a Service Technician or Supervisor as follows: This submenu is available to logged in NOTE: Use the 2 and 3 soft keys (the up and down arrow Service Technicians and Supervisors.

  • Page 108: Scheduled Maintenance Reminder

    Truck Setup Menu 2200 SRM 1336 With the Maintenance Reminder Status set to ON and Setting one or both of the reminder intervals to nonzero numbers activates the maintenance re- minders feature. Once a previously active interval counts down to zero, the maintenance reminder becomes active.

  • Page 109: Traction Speed Limit

    2200 SRM 1336 Truck Setup Menu TRACTION SPEED LIMIT This submenu is available to logged in NOTE: Service Technicians and Supervisors. The example shown in Figure 61 shows the MPH Icon and a current Traction Speed Limit setting of 12. The type of speed units, MPH or km/h is set in a submenu of the Display main menu.

  • Page 110: Auto Power-Off Time Delay

    Truck Setup Menu 2200 SRM 1336 Figure 63. Auto Power-Off Time Delay Setup Figure 62. RTST Setup Screen Screen The icon at the top left of the screen is for the delay To change the Auto Power-Off Time Delay setting, time.

  • Page 111: Impact Detection

    2200 SRM 1336 Truck Setup Menu Impact Detection Adjust the truck to the lowest Soft Impact Force setting, the Soft Impact Time set to 6, and the high- The impact monitor can detect both hard and soft est Hard Impact Force Setting. Drive the truck at impacts.

  • Page 112: Motion Alarm

    Truck Setup Menu 2200 SRM 1336 MOTION ALARM This submenu is available to logged in NOTE: Service Technicians and Supervisors and visible on all trucks. Use this menu to enable or disable the Motion Alarm feature. Figure 65 shows the Motion Alarm Setup Screen with the alarm option set to On.

  • Page 113: Tilt Forward Hydraulic Function Maximum Speed And Ramp Times

    2200 SRM 1336 Truck Setup Menu Set the ramp time settings for the hoist function to Set the maximum hydraulic flow to a value from a value of 0 to 2 seconds in 0.1 second increments. 0% to 100%. A value of 0% deactivates this func- tion.

  • Page 114: Auxiliary 2B Hydraulic Function Maximum Speed And Ramp Times

    Truck Setup Menu 2200 SRM 1336 AUXILIARY 2B HYDRAULIC FUNCTION MAXIMUM SPEED AND RAMP TIMES To change the ramp up or down time setting or to adjust the maximum flow supplied for hydraulic function 4B, follow the procedure given in Lift Hy- draulic Function Maximum Speed and Ramp Times.

  • Page 115: Restore Default Settings

    2200 SRM 1336 Diagnostics Menu Press the 2 or 3 soft key to set the outputs that con- trol the rear lights to Enabled or Disabled. RESTORE DEFAULT SETTINGS NOTE: This submenu is available on all trucks to logged in Service Technicians and Supervisors. This menu allows a Service Technician or Supervi- sor to change all adjustable truck settings back to their factory default settings.

  • Page 116: Fault Code Log

    Diagnostics Menu 2200 SRM 1336 FAULT CODE LOG • Occupancy Sensor • Brake System Sensors Use this submenu to view the 20 most recent fault • Pump Status codes for any of these devices: Master Controller, • Hydraulic Control Inputs Traction Controller 1 or 2, Pump Controller, Light Controller, E-Hydraulics, Impact, or Display.

  • Page 117: Speedometer

    2200 SRM 1336 Diagnostics Menu SPEEDOMETER Use this submenu to view the current wheel based travel speed, which is shown in MPH or km/h. A positive value indicates a forward travel speed; a negative value indicates a reverse travel speed. 1.

  • Page 118: Direction Switch

    Diagnostics Menu 2200 SRM 1336 DIRECTION SWITCH Use this submenu to view the current status of the direction switch. A solid (filled) up arrow indicates the currently selected direction is forward as shown in Figure 74. 1. PUMP MOTOR RPM 2.

  • Page 119: Traction Motor 2 Status

    2200 SRM 1336 Diagnostics Menu The fifth value down is the RMS (Root Mean The value to the right of the Seat Indicator Icon is Squared) AC current from the motor to the control- the current voltage of the occupancy sensor. ler in Amperes.

  • Page 120: Pump Status

    Diagnostics Menu 2200 SRM 1336 The value to the right of the Park Brake Icon is the The third value down is the current temperature of current voltage reading from the park brake's posi- the controller. tion sensor. The fourth value down is the motor controller volt- The second value down is the current voltage read- age.

  • Page 121: E-Hydraulic Valves

    2200 SRM 1336 Diagnostics Menu E-HYDRAULIC VALVES the value is a negative number, the value shown is in the B direction (motion toward the rear or the This screen is a submenu that displays the electri- left of the truck). cal current output information from the hydraulic controls known as Hydraulic Functions 1-4.

  • Page 122: System Voltages

    Diagnostics Menu 2200 SRM 1336 The fourth value down is the hydraulic pressure The value to the right of the second icon down from sensor that detects load weight. the top of the screen is the current system operat- ing voltage of the 12 V supply. When the Forklift Truck Icon in the top right cor- ner of the screen has a Null Icon over it, it indicates The value to the right of the third icon down is the...
  • Page 124 TECHNICAL PUBLICATIONS 2200 SRM 1336 2/14 (8/13)(4/13)(12/12)(3/12)(12/11)

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