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Hyster R30XMF3 Service & Repair Manual
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Hyster R30XMF3 Service & Repair Manual

Ac motor controller
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Summary of Contents for Hyster R30XMF3

  • Page 1 Hyster H118 (R30XM3) Forklift...
  • Page 2 AC MOTOR CONTROLLER R30XMF3 [A169]; R30XMA3 [A185]; R30XMS3 [E174]; R30XM3 [H118] PART NO. 4031796 2200 SRM 1466...
  • Page 3 • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or ex- ceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.

  • Page 4: Table Of Contents

    Parameters ................................2 Troubleshooting ..............................13 General ................................13 Status Codes ..............................13 Basic Checks ..............................217 CANbus Test ..............................218 Thermal Management ............................ 220 This section is for the following models: (R30XMF3) [A169]; (R30XMA3) [A185]; (R30XMS3) [E174]; (R30XM3) [H118] ©2014 HYSTER COMPANY...
  • Page 5 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
  • Page 6 "THE QUALITY KEEPERS" HYSTER APPROVED PARTS...

  • Page 7: General

    2200 SRM 1466 General General INTRODUCTION making adjustments or repairs, or connecting or disconnecting a PC service tool: Procedures are outlined for controller programming 2. Turn the key or keyless switch to the OFF and troubleshooting. position and DISCONNECT THE BATTERY by pushing forward on the battery disconnect DISCHARGING THE CAPACITORS lever.

  • Page 8: Parameters

    Parameters 2200 SRM 1466 Legend for Figure 1 1. B- TERMINAL 2. B+ TERMINAL 3. JUMPER LEADS 4. 200-OHM, 2-WATT RESISTOR Figure 1. Discharging the Capacitors Parameters A parameter is a measurement or a setting that de- Parameters can be adjusted through the dash dis- fines a lift truck function.
  • Page 9 2200 SRM 1466 Parameters Table 1. Parameter Values Parameter Function Range 24V Default 24V/36V Default (R30XMS3) (R30XM3/XMA3/ XMF3) NOTE: Certain lift truck models are not capable of operating at the Max range allowed by the Dash Display. If a parameter value higher than the truck's ability is entered, the value will revert to the maximum allowed for that lift truck.
  • Page 10 Parameters 2200 SRM 1466 Table 1. Parameter Values (Continued) Parameter Function Range 24V Default 24V/36V Default (R30XMS3) (R30XM3/XMA3/ XMF3) NOTE: Certain lift truck models are not capable of operating at the Max range allowed by the Dash Display. If a parameter value higher than the truck's ability is entered, the value will revert to the maximum allowed for that lift truck.
  • Page 11 2200 SRM 1466 Parameters Table 1. Parameter Values (Continued) Parameter Function Range 24V Default 24V/36V Default (R30XMS3) (R30XM3/XMA3/ XMF3) NOTE: Certain lift truck models are not capable of operating at the Max range allowed by the Dash Display. If a parameter value higher than the truck's ability is entered, the value will revert to the maximum allowed for that lift truck.
  • Page 12 Parameters 2200 SRM 1466 Table 1. Parameter Values (Continued) Parameter Function Range 24V Default 24V/36V Default (R30XMS3) (R30XM3/XMA3/ XMF3) NOTE: Certain lift truck models are not capable of operating at the Max range allowed by the Dash Display. If a parameter value higher than the truck's ability is entered, the value will revert to the maximum allowed for that lift truck.
  • Page 13 2200 SRM 1466 Parameters Table 1. Parameter Values (Continued) Parameter Function Range 24V Default 24V/36V Default (R30XMS3) (R30XM3/XMA3/ XMF3) NOTE: Certain lift truck models are not capable of operating at the Max range allowed by the Dash Display. If a parameter value higher than the truck's ability is entered, the value will revert to the maximum allowed for that lift truck.
  • Page 14 Parameters 2200 SRM 1466 Table 1. Parameter Values (Continued) Parameter Function Range 24V Default 24V/36V Default (R30XMS3) (R30XM3/XMA3/ XMF3) NOTE: Certain lift truck models are not capable of operating at the Max range allowed by the Dash Display. If a parameter value higher than the truck's ability is entered, the value will revert to the maximum allowed for that lift truck.
  • Page 15 MAX LOWER SPEED Determines the 0 to 100% lower speed. R30XM3/XMA3/ XMF3 95.2 R30XM3/XMA3 AC=100 DC=83.5 R30XMF3 83.5 LOWER ACCEL This parameter 0 to 100% 24V/36V setting determines R30XM3/XMA3 the rate of increase AC = 8 of lowering. DC = 15...
  • Page 16 0 to 100% 24V/36V setting determines R30XM3/XMA3 the rate of AC = 5 decrease of DC = 8 lowering. R30XMF3 DC = 8 R30XMF3 DC = 8 LIFT LIMIT Sets lift limit 0 to 300 height in inches (measured at top of forks).
  • Page 17 NOTE: Certain lift truck models are not capable of operating at the Max range allowed by the Dash Display. If a parameter value higher than the truck's ability is entered, the value will revert to the maximum allowed for that lift truck. Wire Guidance Setup (Not applicable for the R30XMF3 ) FWD ANT FREQ 0=5.2kHz...
  • Page 18 Troubleshooting 2200 SRM 1466 Table 1. Parameter Values (Continued) Parameter Function Range 24V Default 24V/36V Default (R30XMS3) (R30XM3/XMA3/ XMF3) NOTE: Certain lift truck models are not capable of operating at the Max range allowed by the Dash Display. If a parameter value higher than the truck's ability is entered, the value will revert to the maximum allowed for that lift truck.

  • Page 19: Troubleshooting

    2200 SRM 1466 Troubleshooting Troubleshooting GENERAL Tools and test equipment required are: • Clip Leads The controllers are sealed units with no serviceable • Digital Multimeter (20,000 ohms per volt) components. Troubleshooting is usually limited to accessing status codes and following the diagnostic •...
  • Page 20 Troubleshooting 2200 SRM 1466 NOTE: There are identifiers to determine which The controller senses the following types of mal- device generated the code: function: Node X = XXXX (12544 Node 3) • Input voltages that are too high or too low Node 2 = Traction •...
  • Page 21 2200 SRM 1466 Troubleshooting Table 2. Warning Messages (Continued) Display Message Description The system has detected that the lowering switch on control han- LOWER SW CLOSED dle is closed. The system has detected that the lifting switch on control handle LIFT SW CLOSED is closed.
  • Page 22 Troubleshooting 2200 SRM 1466 DISPLAY MESSAGE RECOVERY METHOD CIRCUIT STEER OVERTEMP Re-key only Steer DESCRIPTION BEHAVIOR Steer controller has indicated internal tem- No traction, no steer. perature exceeds 78°C (172°F). Probable Causes and Test Procedures 1. Perform basic checks. 2. Verify steer controller temperature by using another accurate method to measure the temperature of the controller heat sink and compare with the reading from the display diagnostic.
  • Page 23 2200 SRM 1466 Troubleshooting DISPLAY MESSAGE RECOVERY METHOD CIRCUIT HOIST CONTROL OVERTEMP Re-key only Hoist DESCRIPTION BEHAVIOR Hoist Controller has indicated internal tem- No lifting, traction limited to limp home mode. perature exceeds 92°C (198°F). Probable Causes and Test Procedures 1.
  • Page 24 Troubleshooting 2200 SRM 1466 DISPLAY MESSAGE RECOVERY METHOD CIRCUIT TRACT OVER TEMP Re-key only Traction DESCRIPTION BEHAVIOR Traction controller has indicated internal Maximum current limit will be linearly reduced temperature exceeds 92°C (198°F). until temperature drops below 90°C (194°F). Lift, lower, and steer enabled.
  • Page 25 2200 SRM 1466 Troubleshooting DISPLAY MESSAGE RECOVERY METHOD CIRCUIT FOOT SW OPEN Re-key only Platform DESCRIPTION BEHAVIOR The system has detected that the foot switch No traction, no lifting, no lowering. on pedal is open. Probable Causes and Test Procedures 1.
  • Page 26 Troubleshooting 2200 SRM 1466 DISPLAY MESSAGE RECOVERY METHOD CIRCUIT FOOT SW CLOSED Re-key only Platform DESCRIPTION BEHAVIOR The system has detected that the foot switch No Traction, no lifting, no lowering. on pedal is closed. Probable Causes and Test Procedures 1.
  • Page 27 2200 SRM 1466 Troubleshooting DISPLAY MESSAGE RECOVERY METHOD CIRCUIT LOWER SW CLOSED Re-key only CAN I/O DESCRIPTION BEHAVIOR The system has detected that the lowering If happens at key on system will have no traction, switch on control handle is closed. no lifting, and no lowering.
  • Page 28 Troubleshooting 2200 SRM 1466 DISPLAY MESSAGE RECOVERY METHOD CIRCUIT LIFT SW CLOSED Re-key only CAN I/O DESCRIPTION BEHAVIOR The system has detected that the lifting If happens at key on system will have no traction, switch on control handle is closed. no lifting, and no lowering.

This manual is also suitable for:

R30xma3R30xms3R30xm3A169A185E174 ... Show all