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7.
SUPPLEMENT
OF
CB/CL
450
K
1-K7
181
Mast
er
Cylinder
Assembly precaution
The brake
system
is the most important for the
safe riding.
Especially, rubber parts ploy a
critical
role.
Whener any damage
or
deterioration
to
the
rubber parts is noted, they must be
replaced
immediately.
Take care
not
to
allow
foreign
materials to enter the brake parts when
assembling.
•
Wash
the
component parts and thoroughly
dry
them using compressed air.
•
Apply
a coat of
p,ake
fluid to the inside
of
the
cylinder
.
• Install the check
valve
to
the
return
spring and
install
them
in
the
cylinder
as
a unit.
When
installing, be
sure
to install the
spring
with a
end
having a larger dia,
inward.
Take care not
to allow
the check
valve to
come
out of the
spring.
•
Applying
a thin coat of brake fluid to the
outer
surface
of the primary cup and install it, taking
care
not
to
damage it
by fingers.
Be sure that
the cup
is
correctly
positioned in
the cylinder.
Install the secondary cup
to
the piston.
•
Install
the
18
mm snap ring and rotate the
snap
ring
to
check
for proper
fit.
•
Install the
boot.
Note
s:
1.
Connect the brake pipe.
2.
Install
the
cylinder to the handlebar.
3.
Bleed the brake lines.
4.
Rood-test the motorcycle
to
check for air
or
oil
leaks and for operation.
5.
Check the brake fluid level.
fig. 7. 93
CD
11
X
1
5 dowel
pin, full-sized
®
Appl
y
grease
ta areas
marked
I
X
I.
Fig.
7. 94
Q uantity of grease:
About 1 g 10
.0353
oz.
I/
unit
(equivalent to 11
X 15
dowel pinl
CD
Check valve
Fig. 7.
95
CD
Primary cup
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