Wildfire RAVEL 800 User Instructions & Installation Instructions
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Wildfire RAVEL 800 User Instructions & Installation Instructions

Balanced flue gas log fire
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P-XX1597 ISSUE 6
RAVEL 800 BALANCED FLUE
GAS LOG FIRE
USER INSTRUCTIONS
INSTALLATION INSTRUCTIONS
SERVICE INSTRUCTIONS
Do not use this appliance if the front glass panel is broken, removed or fi ed incorrectly.
It is a regula on that these instruc ons be handed to the customer a er installa on is
complete. It is also the responsibility of the installa on engineer to ensure that the customer is
Model number: F-191XX2 SLIDE For use on Natural Gas (G20) at a supply pressure of 20 mbar in GB/IE
(X denotes trim type)
THIS INSTRUCTION MANUAL MUST BE LEFT
WITH THE CUSTOMER AFTER INSTALLATION

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Summary of Contents for Wildfire RAVEL 800

  • Page 1 P-XX1597 ISSUE 6 RAVEL 800 BALANCED FLUE GAS LOG FIRE USER INSTRUCTIONS INSTALLATION INSTRUCTIONS SERVICE INSTRUCTIONS Do not use this appliance if the front glass panel is broken, removed or fi ed incorrectly. It is a regula on that these instruc ons be handed to the customer a er installa on is complete.

  • Page 2: Table Of Contents

    Contents Appliance Commissioning Check List ………………………………...……..…..……………......User Instruc ons—Important informa on, Ven la on & Warnings …….……..………………..User Instruc ons—Controls & Opera on …………………………………………..…………………………….. 5 User Instruc ons—General Maintenance & Cleaning ….……………………………...………………….… 6 Log Layout Instruc ons …………………………………………………………………………………………………..9 Running in and Troubleshoo ng …………………………...……………………………………………………………... 14 Unpacking the appliance ...…………………………………………………………………………………………………….

  • Page 3: Appliance Commissioning Checklist

    Safety Check 1.0 APPLIANCE COMMISSIONING CHECKLIST It is the installers responsibility to complete the following checklist when commissioning this appliance. The informa on recorded on this page may be requested at the me of any warranty call made. If the informa on is not made available it may affect the warranty support for the customers appliance.

  • Page 4: User Instruc Ons-Important Informa On, Ven La On & Warnings

    INSTRUCTIONS Welcome 2.0 Congratula ons on the purchase of your new Wildfire Ravel 800 Balanced Flue gas fire. Ensure you keep these instruc ons in a safe place as they will be required for installa on, service and general upkeep of your appliance.

  • Page 5: User Instruc Ons-Controls & Opera On

    USER INSTRUCTIONS Controls 2.1 This appliance has a concealed slide control knob. It is discreetly concealed in the space between the decora ve trim and the glass door frame on the lower right hand side. Simply press the knob and it will protrude from its current posi on to enable opera on.

  • Page 6: User Instruc Ons-General Maintenance & Cleaning

    USER INSTRUCTIONS Ba ery 2.2 This gas appliance uses a single AAA type ba ery which supplies the power for the spark generator used during the igni on process. The ba ery box which houses this ba ery is located between the decora ve frame and the glass door panel in the lower le hand corner.
  • Page 7 USER INSTRUCTIONS Cleaning is recommended for some parts of this appliance. The glass can be cleaned with a non Cleaning abrasive glass cleaner and lint free cloth. See page 6 for details on cleaning inside glass panel and door removal. Metal parts can be cleaned with a lint fee damp cloth. HEALTH AND SAFETY NOTICE Fuelbed This appliance uses fuel effect pieces manufactured from Refractory Ceramic Fibres (RCF).
  • Page 8 USER INSTRUCTIONS This appliance MUST be installed and commissioned by a GAS SAFE installer. Under no Important circumstances must any a empt be made to fit or run this appliance unless it has been installed correctly. The appliance required some assembly prior to installa on and again, this should only be undertaken by the GAS SAFE installer.

  • Page 9: Log Layout Instruc Ons

    USER INSTRUCTIONS 2.3 The following instruc ons detail how the ceramic fuel bed and loose components are to Log Setup be installed onto the appliance. Great care should be taken when handling these ceramic parts as they are fragile and can easily be broken. Do not force any component into posi on, if it does not fit easily then you are not fi...
  • Page 10 USER INSTRUCTIONS Place the volcanic rock on top of the centre burner as shown. Ensure a 4-5 mm gap is le FUELBED between each piece. Then using half of the glowing ember wire supplied, ruffle between fingers to make it loose, about 20mm wide and as long enough to cover the volcanic rock then align over the rock as shown.
  • Page 11 USER INSTRUCTIONS Place Log C onto the right raised burner as shown ensuring it fits securely. Place Log D in the orienta on shown ensuring the branch sits just in front of the air hole in the main log as shown. Place Log E in the orienta on shown.
  • Page 12 USER INSTRUCTIONS Place Log F onto the burner bed in front of the centre burner as shown. Place the bark around the fuel bed as shown. Ensure that no bark can interfere with the pilot Bark opera on. Ensure that no bark is placed in the red area.
  • Page 13 USER INSTRUCTIONS Place Log H onto the burner bed as shown. Place Log I onto the burner bed as shown.

  • Page 14: Running In And Troubleshoo Ng

    USER INSTRUCTIONS Running In 2.4 When this appliance is first used it is important to note that you will experience some fumes and smells in the room of opera on. Any fumes emi ed during the first few minutes of use can be quite pungent and it is advised that a window is opened un l this subsides.

  • Page 15: Unpacking The Appliance

    These handles are for ini al handling only, they should be removed prior to the installa on into the fireplace opening. The Ravel 800 Edge Trim is supplied with the appliance. This is the only trim op on for the Ravel 800 BF Carefully remove the Ravel 800 Edge Trim from the mouth of the appliance.

  • Page 16: Regulatory Informa On

    INSTALLATION INSTRUCTIONS 3.1 NOTE THE FOLLOWING PRIOR TO THE INSTALLATION OF THIS APPLIANCE. Regulatory Informa on This gas appliance MUST be installed by a GAS SAFE registered installer by law. It must be installed in accordance to these installa on instruc ons and the GAS SAFETY (Installa on &...

  • Page 17: Si Ng The Appliance

    INSTALLATION INSTRUCTIONS 3.4.0 Do not place so wall coverings (i.e. embossed papers etc,) furniture or other Site combus ble items too close to the appliance as they may discolour or scorch. Requirements Do not place or throw rubbish or otherwise on the fuel-bed. It is very important that you arrange for a GAS SAFE registered engineer to service your appliance every year –...

  • Page 18: Flue Terminal Loca On

    INSTALLATION INSTRUCTIONS 3.4.5 REGULATORY REQUIREMENTS FOR FLUE TERMINAL LOCATION THE FOLLOWING MUST BE NOTED PRIOR TO THE INSTALLATION OF THIS APPLIANCE. Figure 1 Terminal Posi on Minimum Distance Directly below an opening, airbrick, opening window etc. 300mm Above an opening, air brick, opening window etc. 300mm Horizontally to an opening, air brick opening window etc.

  • Page 19: Install Into Studding

    INSTALLATION INSTRUCTIONS 3.4.6 The following diagrams detailing installa on into studding also show the area which Studding must be clear of all combus ble materials. It is also possible to install this appliance into a studded cavity providing it complies to the following requirements: •...

  • Page 20: Preparing The Opening

    INSTALLATION INSTRUCTIONS 3.5 SITING THE APPLIANCE AND PREPARING THE OPENING Figure 2 Figure 2 shows the maximum length flue a ached to the appliance. If the distance from the front face of the back panel to the outside wall exceeds 659mm the installa on cannot proceed. In most installa ons the flue sec on will need to be cut to the appropriate size.
  • Page 21 INSTALLATION INSTRUCTIONS It may be necessary to install a lintel above the cavity that has been created. If a lintel is required to support the recess in the inner leaf (brickwork) then it should either be steel or reinforced precast concrete.

  • Page 22: Installa On Methods

    INSTALLATION INSTRUCTIONS Methods of 3.6 This appliance has can be installed into a fireplace or a fabricated chimney breast to Installa on provide a hole in the wall solu on: Both installa on types will incorporate the EDGE trim which is supplied with the appliance.

  • Page 23: Combus Ble Shelf

    INSTALLATION INSTRUCTIONS This fire is suitable for fi ng to non-combus ble fireplace back panels with a temperature ra ng of at least (Check with your fireplace retailer that your back panel and hearth are capable of withstanding the higher temperatures of a balanced flue appliance. Some micromarble products can contain a high content of resin which can cause smells and discoloura on of the backpanel.

  • Page 24: Edge Trim Installa On

    INSTALLATION INSTRUCTIONS The Ravel 800 Edge Trim is supplied with the appliance. Remove this trim and Edge Trim place somewhere that damage cannot occur whilst preparing the installa on. Installa on The appliance is already prepared for installa on of this trim.

  • Page 25: Edge Trim Back Panel Requirements

    INSTALLATION INSTRUCTIONS 3.9.1 When the Ravel 800 Edge Trim op on is selected the following diagram shows the Edge Trim back panel/slip set dimensions which should be used. Installa on Cri cal Mantel Dimensions...

  • Page 26: Fixing The Appliance-Screw Fixing

    INSTALLATION INSTRUCTIONS 4.0 Fixing the Appliance - Screw Fixing Fixing the Appliance The appliance can be installed using the screw fixings supplied. See the diagrams below.

  • Page 27: Fi Ng The Flue System

    INSTALLATION INSTRUCTIONS Fi ng the 4.1 With the UNCUT FLUES FITTED to Flue System the appliance, drill the 3 holes as shown in the OUTER flue and fix with the 3 screws provided. Next place the fire into installa on posi on, temporarily, while the flue lengths are confirmed.
  • Page 28 INSTALLATION INSTRUCTIONS Now temporarily secure the wall plate using the screws and plug supplied. The flues needs to protrude through the wall plate by 12mm to ensure it can be fastened by the 3 lugs on the wall plate. Mark these 3 hole posi ons which need to be drilled at 3mm dia. Make a mark on the outer flue at a posi on 12mm past the wall plate surface.
  • Page 29 INSTALLATION INSTRUCTIONS FITTING THE TERMINAL & TERMINAL GUARD ONLY THE TERMINAL AND TERMINAL GUARD SUPPLIED WITH THIS PRODUCT SHOULD BE FITTED. THIS TERMINAL GUARD ALLOWS FOR BLAST FLAP CLEARANCE. From the outside carefully insert the inner flue, the flue guides on the inner flue should be towards the outside wall, to keep the two flues concentric before they enter the terminal.
  • Page 30 INSTALLATION INSTRUCTIONS Using the diagram below, fold the terminal guard, aligning the screw fixing holes in each corner to create the correct shape. Screw the guard to the terminal loca ng bracket (fi ed Now fix the guard to the wall using the screws earlier).
  • Page 31 INSTALLATION INSTRUCTIONS Connec ng 4.2 Connec ng the Appliance to the Gas Supply To Gas Supply The gas supply should be connected to the appliance by a concealed fi ng from the rear. In all installa on condi ons the gas connec on should be provided using 8mm (O/D) copper tubing.

  • Page 32: Installing The Upstanding Burners

    INSTALLATION INSTRUCTIONS Installing the 4.3 Installing the Burners Burners The two upstanding burners need to be installed. They are packed in a carton behind the glass panel and should be prepared for installa on. All packaging material should be removed and a check made to ensure that no material has entered the burner venturi. The two burners are clearly marked LEFT and RIGHT.

  • Page 33: Appliance Data

    INSTALLATION INSTRUCTIONS 4.4 Appliance Data Gas Type Natural Gas Inlet Pressure 20mbar ±1mbar Gas Connec on 8mm pipe Injector 2 x 0.98 / 1 x 1.1 / 2 x 1.01 Pilot Body (No Thermocouple) P-XX1318A Thermocouple c/w Microswitch P-XX13182A Input High Rate (Gross) 6.6kW (0.63m /hr) Input Low Rate Slide Control (Gross)

  • Page 34: Log Layout Instruc Ons

    INSTALLATION INSTRUCTIONS 4.5 The following instruc ons detail how the ceramic fuel bed and loose components are to be LOG SETUP installed onto the appliance. Great care should be taken when handling these ceramic parts as they are fragile and can easily be broken. Do not force any component into posi on, if it does not fit easily then you are not fi...
  • Page 35 INSTALLATION INSTRUCTIONS Place the volcanic rock on top of the centre burner as shown. Ensure a 4-5 mm gap is le FUELBED between each piece. Then using half of the glowing ember wire supplied, ruffle between fingers to make it loose, about 20mm wide and as long enough to cover the volcanic rock then align over the rock as shown.
  • Page 36 INSTALLATION INSTRUCTIONS Place Log C onto the right raised burner as shown ensuring it fits securely. Place Log D in the orienta on shown ensuring the branch sits just in front of the air hole in the main log as shown. Place Log E in the orienta on shown.
  • Page 37 INSTALLATION INSTRUCTIONS Place Log F onto the burner bed in front of the centre burner as shown. Place the bark around the fuel bed as shown. Ensure that no bark can interfere with the pilot Bark opera on,. Place Log G as shown in the picture.
  • Page 38 INSTALLATION INSTRUCTIONS Place Log H onto the burner bed as shown. Place Log I onto the burner bed as shown.

  • Page 39: Controls

    INSTALLATION INSTRUCTIONS Controls 4.6 This appliance has a concealed slide control knob. It is discreetly concealed in the space between the decora ve trim and the glass door frame on the lower right hand side. Simply press the knob and it will protrude from its current posi on to enable opera on.

  • Page 40: Comple Ng The Installa On

    INSTALLATION INSTRUCTIONS 4.7 Comple ng the Installa on of the Appliance Ensure that the fire operates correctly and that the burners cross light in less than 3 seconds. If cross ligh ng takes longer than this is or is not consistent, check the loca on of the two logs B & C. Check that the ember- wire is not interfering with the pilot in anyway as this will cause intermi ent ligh ng problems.

  • Page 41: Health & Safety No Ce

    INSTALLATION INSTRUCTIONS 4.8 HEALTH AND SAFETY NOTICE This appliance uses fuel effect pieces manufactured from Refractory Ceramic Fibres (RCF). Care must be taken to avoid excessive exposure to these materials as they may cause irrita on to the eyes, skin, nose and throat. When Handling avoid inhaling and contact with skin and eyes.

  • Page 42: Servicing The Appliance

    SERVICING INSTRUCTIONS 5.0 Servicing the Appliance. Servicing The following procedures can and should only be performed by a Gas Safe registered installer. This appliance should be serviced annually by a Gas Safe registered installer. Isolate the appliance using the restrictor elbow and remove the 8mm nut from the restrictor as detailed below.
  • Page 43 SERVICING INSTRUCTIONS Removal of the Burner Tray (Con nued) Ensuring the restrictor elbow has been ISOLATED, loosen and remove the inlet nut to release the burner tray from the gas inlet supply. Disconnect the HT Lead from the Igniter. Disconnect the black switch harness plug/socket.
  • Page 44 SERVICING INSTRUCTIONS Removal of the Burner Tray (Con nued) Remove the six (6) self tapping screws to release the burner tray from the appliance. The burner tray can now be carefully li ed out of the appliance. The following pages detail valve removal/replacement.

  • Page 45: Removal Of The Gas Valve

    SERVICING INSTRUCTIONS 5.2 Removal of the Slide Valve Remove the two pipe nuts as shown to allow the pilot gas supply tube to be removed Next, remove the inlet and outlet nuts from the slide valve. Then remove the two screws shown and the thermocouple from the rear of the valve.

  • Page 46: Removal Of Pilot

    SERVICING INSTRUCTIONS 5.3 Removal of the Pilot Assembly Remove the two pipe nuts as shown to allow the pilot gas supply tube to be removed. Then remove the thermocouple connec on from the rear of the slide valve. Next, remove the two screws securing the interrupter microswitch as shown below. Finally remove the two screws holding the pilot burner into place.

  • Page 47: Removal Of The Igniter (Spark Generator)

    SERVICING INSTRUCTIONS 5.4 Removal of the Igniter (Spark Generator) The gas access covers must first be removed—see page 42. Remove the HT lead and remove the black & white switch connector. Next remove the inner hexagonal screw to remove the heat shield. Then remove the outer hexagonal screw as shown in the diagram below .

  • Page 48: Removal Of The Tee Valve (High Se Ng)

    SERVICING INSTRUCTIONS 5.5 Removal of the Tee Valve First remove the inlet and outlet nuts from the Tee Valve as shown in the diagram below. Then remove the two nuts securing the Tee Valve to the underside of the burner tray. The Tee Valve can be removed and replaced.

  • Page 49: Removal Of The Injectors

    SERVICING INSTRUCTIONS 5.6 Removal of the injectors To reveal the injectors, the burners must first be removed. Remove the four screws at the base of the upstanding burners. The two burners can now be li ed out of the appliance. Take note of the marking on each burner signifying LEFT &...
  • Page 50 SERVICING INSTRUCTIONS Removal of the injectors (con nued) To reveal the final injector, the central burner must now be removed. Remove the three (3) M5 screws marked ‘A’ and the six (6) screws marked ‘B’ showed below to release the bark support plate . Next, remove the two screws shown in the diagram and the central burner can now be li ed from the appliance.

  • Page 51: Inner Side Glass Panel Removal

    SERVICING INSTRUCTIONS 5.7 Removal/Replacement of the Two Side Inner Glass Panels First remove the two clips from the top right and top le as shown in the diagram below. These two side panels can now simply be slid out from the appliance. 5.7.1 Removal/Replacement of the Rear Inner Glass Panel Now remove the four screws to allow the two upstanding burners to be removed.
  • Page 52 SERVICING INSTRUCTIONS Removal/Replacement of the Rear Inner Glass Panel (con nued) Now remove the two (2) M5 screws marked ‘A’ and the six(6) self tapping screws marked ‘B’. The bark support plate can now be removed. Pull the black glass panels forward from the base of each panel as shown in the diagram...

  • Page 53: Record Of Annual Services

    SERVICING INSTRUCTIONS 6.0 Record of annual services The extended warranty of the specified components within this appliance is condi onal on the annual service of the appliance by a Gas Safe registered engineer. Failure to maintain the product or to use the product in away which is not intended will void the manufacturer's warranty.

  • Page 54: Product Fiche

    7.0 Product Fiche Manufacturer : Hearth Products Ltd Model No. F-191XX2 Fuel Type Natural Gas I2H Energy Efficiency Class Indirect Hea ng Func onality Direct Heat Output kW 4.6kW Indirect Heat Output kW 69.1% Useful Energy Efficiency (NCV) High : 78.1% Useful Energy Efficiency (NCV) Nominal Heat Output High : 4.6kW...
  • Page 55 This page is inten onally le blank...

  • Page 56: Manufacturers Instruc Ons And User Replaceable Spares

    8.0 User Replaceable Parts Part Number Descrip on P-XX1231 Ceramic log set complete P-XX1231A—I Ceramic Log A thru I P-XX1212A Volcanic rock (2 Packs) P-XX1213 Ceramic Bark (2 Packs) P-XX1214 Ember Wire Pack P-XX140019A Glass Door Assembly Hearth Products Ltd Unit 14 Tollgate Industrial Estate, Stafford, ST16 3SU Www.hearthproducts.co.uk...

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