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GAS BURNERS
BLU TS 7000.1 PR HT
BLU TS 8000.1 PR HT
BLU TS 10000.1 PR HT
BLU TS 12000.1 PR HT
Technical data
Operating instructions
Electric diagrams
Spare parts list
Gas train manual is separate
BLU TS 7000.1 PR TC SGT HT 230-50
BLU TS 8000.1 PR TC SGT HT 230-50
BLU TS 10000.1 PR TC SGT HT 230-50
BLU TS 10000.1 PR TC S 230-50
BLU TS 12000.1 PR TC HT
04-05-2016
www.ecoflamburners.com
EN
3143188
3144499
3144357
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Related Manuals for Ecoflam BLU TS 7000.1 PR TC SGT HT 230-50
Summary of Contents for Ecoflam BLU TS 7000.1 PR TC SGT HT 230-50
- Page 1 Operating instructions Electric diagrams Spare parts list Gas train manual is separate BLU TS 7000.1 PR TC SGT HT 230-50 BLU TS 8000.1 PR TC SGT HT 230-50 BLU TS 10000.1 PR TC SGT HT 230-50 3143188 BLU TS 10000.1 PR TC S 230-50 3144499 BLU TS 12000.1 PR TC HT...
- Page 2 Adjusting the max air flow rate Firing head setting Servomotor pre-setting Adjusting the intermediate burner capacity Pressure switch adjustment Servomotor: final setting Maintenance program Troubleshooting instructions Operating troubles Appendix Control box - Damper actuators Electrical diagrams Spare parts list www.ecoflam-burners.com 420010483900...
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Page 3: General Warnings - Conformity Declaration
Ecoflam burners have been designed and built in compliance with all current regulations and directives. All burners comply to the safety and energy saving operation regulations within the standard of their respective performance range. -
Page 4: Burner Designation
For burners over 1700 kW gas train connection pipe must be ordered. Kits and accessories are managed and delivered separately. Component type BBCH Burner Body with Combustion Head (without gas train) GTCP Gas Train Connection pipe Gas Train (delivered separately) www.ecoflam-burners.com 420010483900... -
Page 5: Burner Description
6. Blast tube 24. Tightness control 7. Burner head GTCP. Gas train connection pipe 8. Burner fixing flange 9. Air flap regulation 12. Lifting eyebolts 13. Mechanical cam gas 15. Servomotor for gas and air 16. Gas train 420010483900 www.ecoflam-burners.com... - Page 6 Gas governor / Filter Tightness control Modulation Kit Max Pressure switch Other accessories FGDR - FILTER KITTC- Model KITMD-RWF50 KITPRES50 Compulsory EN676 Compulsory > 1200 kW Probe-... KITPRES150 www.ecoflam-burners.com 420010483900...
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Page 7: Technical Data
-20°…+70° C Min/Max Ambient temperature use -10°…+60° C GAS CATEGORY BY COUNTRY Gas category Country BE BG CH CY CZ DE DK EE FR GB GR HU MT NL NO PL 2,3 Family PT RO SE HR MK TR 420010483900 www.ecoflam-burners.com... - Page 8 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 adapt it to some special boiler Nm 3 /h 1000 1100 1200 1300 1400 1500 1600 1700 or application. OVERALL DIMENSIONS AIR FLANGE 1 ° ∅ www.ecoflam-burners.com 420010483900...
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Page 9: Overall Dimensions
Make sure that between the boiler and the blast tube proper insulation is fitted. Packaging (only burner) BLU TS 7000.1 BLU TS 8000.1 BLU TS 10000.1 1575 1575 1045 BLU TS 12000.1 1575 1575 1045 420010483900 www.ecoflam-burners.com... -
Page 10: Gas Operating Mode - General Safety Functions
The symbols will indicate the kind of burner operation. program unit will return to its starting trouble. Any failure of the flame signal at the end of position and proceed with the restart of the the safety period and a flame signal during burner. www.ecoflam-burners.com 420010483900... -
Page 11: Installation
(see figures). The setting of the mixing and ignition unit according to the boiler output will be performed during commissioning procedure. 3. Check that the head is preset at 50%. MAIN SWITCH 0 - OFF 1 - ON 420010483900 www.ecoflam-burners.com... - Page 12 (furnace) and allow the boiler door to be GAS VALVES AND INSTRUMENTS GROUP must be duly certified. swivelled out if required. The gas valves and instruments group can be connected directly to the gas feed line. www.ecoflam-burners.com 420010483900...
- Page 13 WARNING: Note that the head loss diagram is only indicative and does vary depending on the setting of the head. 1000 1100 1200 1300 1400 OUTPUT - Stm3/h 420010483900 www.ecoflam-burners.com...
- Page 14 VGD 40.080 + F- DN 80 VGD 40.080 flow m flow m portata/flow m portata/flow m 5C.2 tabella C tabella C LEGENDA Pf: Back pressure of furnace Pb: Pressure of burner (combustion head + complete gas train) Pin: Minimum inlet pressure www.ecoflam-burners.com 420010483900...
- Page 15 VGD 40.080 + F- DN 80 VGD 40.080 1050 1050 flow m flow m portata/flow m portata/flow m 6C.2 tabella C tabella C LEGENDA Pf: Back pressure of furnace Pb: Pressure of burner (combustion head + complete gas train) Pin: Minimum inlet pressure 420010483900 www.ecoflam-burners.com...
- Page 16 1300 1000 1100 1200 1300 flow m flow m portata/flow m portata/flow m tabella C 7C.2 tabella C LEGENDA Pf: Back pressure of furnace Pb: Pressure of burner (combustion head + complete gas train) Pin: Minimum inlet pressure www.ecoflam-burners.com 420010483900...
- Page 17 VGD 40.150 + F- DN150 VGD 40.150 1000 1100 1200 1300 1400 1500 flow m portata/flow m tabella C LEGENDA Pf: Back pressure of furnace Pb: Pressure of burner (combustion head + complete gas train) Pin: Minimum inlet pressure 420010483900 www.ecoflam-burners.com...
- Page 18 10 11 12 13 91 92 101 102 LEGENDA HLB: lock-out lamp STAB: two stages thermostat HLF: burner on flame lamp STC: boiler thermostat STAB STS: safety thermostat SA: active probe SP: passive probe 50 Hz 400V Blower motor www.ecoflam-burners.com 420010483900...
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Page 19: Start-Up: Checking Procedure
• Check that control box is unlocked and in its original position. • A standard-compliant measuring point must be available, the exhaust gas duct up to the measuring point must be free of leaks to prevent anomalies in the measurement results. 420010483900 www.ecoflam-burners.com... -
Page 20: Exhaust Gas Test
- and CO 2500 for heavy oil S (CO max = 15,60%) 2000 1500 = 21 CO max - CO gem = % 1000 gem = % CO measured on dry flue gases Fan capacity reduced by [%] www.ecoflam-burners.com 420010483900... - Page 21 I. High flame position 90° II. Air flap position in standby 0° III. Ignition position gas 10° IV. Low flame position gas 15° (can be modified depending on the minimum output of the boiler) V. To VIII not used 420010483900 www.ecoflam-burners.com...
- Page 22 Turn the burner off and start it again in order to check if the burner start properly otherwise adjust the ignition gas cam number III. GAS SETTING ENDED: switch the selector to automatic position. WARNING: Do not use the button cam drum release button. www.ecoflam-burners.com 420010483900...
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Page 23: Maintenance Program
The exhaust gas loss can be calculated as follows: as follows: = exhaust gas temperature [°C] = combustion air temperature [°C] 0,37 0,49 = volumetric content of carbon = (195-22)( + 0,009) = 7,48% = (195-22)( + 0,007) = 7,83% dioxide [%] 10,8 12,8 420010483900 www.ecoflam-burners.com... - Page 24 Siemens LFL1.333 Microammeter The ionization current is normally > 20 μA. 50 µA end of scale GAS FILTER CLEANING - GAS PILOT FILTER CLEANING Check and clean the gas filter in the pilot gas valve www.ecoflam-burners.com 420010483900...
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Page 25: Troubleshooting Instructions
Capacity reduction due to lower Check gas pressure, clean filter, gas supply pressure replace cartridge if necessary Gas pressure regulator Replace regulating valve not regulating Check load control, Load control device does not close replace if necessary 420010483900 www.ecoflam-burners.com... -
Page 26: Operating Trouble
2 Shut-off on trouble because the flame signal has not occurred on the expiry of the (2nd) safety time (flame signal of main flame with burners having an ignition gas valve). www.ecoflam-burners.com 420010483900... - Page 27 This will allow any desired position of the controller plate to be selected by hand. Drive and output will be coupled in the vertical position of the rocker arm. The fuel-air curve should be set over the full range of the cam plate so that operating safety will be retained also when the limit switch is overrun. 420010483900 www.ecoflam-burners.com...
- Page 28 APPENDIX Electrical diagrams www.ecoflam-burners.com 420010483900...
- Page 29 APPENDIX Electrical diagrams 420010483900 www.ecoflam-burners.com...
- Page 30 APPENDIX Electrical diagrams www.ecoflam-burners.com 420010483900...
- Page 31 APPENDIX Electrical diagrams 420010483900 www.ecoflam-burners.com...
- Page 32 APPENDIX Electrical diagrams www.ecoflam-burners.com 420010483900...
- Page 33 APPENDIX Electrical diagrams 420010483900 www.ecoflam-burners.com...
- Page 34 APPENDIX Electrical diagrams www.ecoflam-burners.com 420010483900...
- Page 35 APPENDIX Electrical diagrams 420010483900 www.ecoflam-burners.com...
- Page 36 APPENDIX Spare parts list www.ecoflam-burners.com 420010483900...
- Page 37 SIEMENS LFL1.333 65320031 27 GAS VALVE KROMSCH.VCS 125R-LW 65324722 28 COIL KROMSCH.VCS 125R-LW 65324623 29 GAS GOVERNOR/FILTER 65325214 1/2 FG1B 25 30 GAS CAM GROUP 65322355 31 BOX 65324768 65326119 TC = SHORT HEAD TL = LONG HEAD 420010483900 www.ecoflam-burners.com...
- Page 38 SIEMENS LFL1.333 65320031 27 GAS VALVE KROMSCH.VCS 125R-LW 65324722 28 COIL KROMSCH.VCS 125R-LW 65324623 29 GAS GOVERNOR/FILTER 65325214 1/2 FG1B 25 30 GAS CAM GROUP 65322355 31 BOX 65324768 THROTTLE 65326119 TC = SHORT HEAD TL = LONG HEAD www.ecoflam-burners.com 420010483900...
- Page 39 420010483900 www.ecoflam-burners.com...
- Page 40 Ecoflam Bruciatori S.p.A. reserves the right to make any adjustments, without prior notice, which is considered necessary or useful to its products, without affecting their main features Ecoflam Bruciatori S.p.A. si riserva il diritto di apportare ai prodotti le modifiche che riterrà necessarie o utili, senza pregiudicarne le caratteristiche principali.
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