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Summary of Contents for Ecoflam BLU TS 5000.1 PRE HT
- Page 1 GAS BURNERS BLU TS 5000.1 PRE HT BLU TS 6000.1 PRE HT Technical data Operating instructions Electric diagrams Spare parts list Gas train manual is separate BLU TS 6000.1 PRE MD TC HT DN65 PS2 3144761 04-04-2017...
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Page 2: Table Of Contents
Exhaust gas test Start-up Adjusting the max air flow rate Firing head setting Servomotor pre-setting Adjusting the intermediate burner capacity Pressure switch adjustment Maintenance program Troubleshooting instructions Operating troubles Appendix Control box - Damper actuators Electrical diagrams Spare parts list 420010836600 www.ecoflam-burners.com... -
Page 3: General Warnings - Conformity Declaration
Ecoflam burners have been designed and built in compliance with all current regulations and directives. All burners comply to the safety and energy saving operation regulations within the standard of their respective performance range. -
Page 4: Burner Designation - Modular Delivery System
For burners over 1700 kW gas train connection pipe must be ordered. Kits and accessories are managed and delivered separately. Component type BBCH Burner Body with Combustion Head (without gas train) GTCP Gas Train Connection pipe Gas Train (delivered separately) 420010836600 www.ecoflam-burners.com... -
Page 5: Burner Description
BURNER DESCRIPTION 420010836600 www.ecoflam-burners.com... -
Page 6: Gas Train - Kit - Accessories: Assembly To The Burner
Gas governor / Filter Tightness control Modulation Kit Max Pressure switch Other accessories FGDR - FILTER KITTC- Model KITMD-RWF50 KITPRES50 Compulsory EN676 Compulsory > 1200 kW Probe-... KITPRES150 420010836600 www.ecoflam-burners.com... -
Page 7: Technical Data
Sound pressure level without silencer Lab tests Ambient temperature storage -20°…+70° C Min/Max Ambient temperature use -10°…+60° C GAS CATEGORY BY COUNTRY Gas category Country BE CH CZ DE DK ES FR GB GR HU NO PL 2R3R 2H3B/P CY MT 420010836600 www.ecoflam-burners.com... -
Page 8: Test Boiler - Flame Dimension
3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 adapt it to some special boiler Nm 3 /h 1000 1100 1200 1300 1400 1500 1600 1700 or application. OVERALL DIMENSIONS AIR FLANGE 420010836600 www.ecoflam-burners.com... -
Page 9: Overall Dimensions
WARNING: Please follow the suggested dimension for the hole on the boiler flange in order to fit the burner. Make sure that between the boiler and the blast tube proper insulation is fitted. Packaging (only burner) Model BLU TS 5000.1 1140 1370 BLU TS 6000.1 1140 1370 420010836600 www.ecoflam-burners.com... -
Page 10: Gas Operating Mode - General Safety Functions
Any failure of the flame signal at the end of position and proceed with the restart of the the safety period and a flame signal during burner. 420010836600 www.ecoflam-burners.com... -
Page 11: Installation
(see figures). The setting of the mixing and ignition unit according to the boiler output will be performed during commissioning procedure. Ignition Electrode Elettrodo di accensione 3. Check that the head is preset at 50%. 420010836600 www.ecoflam-burners.com... -
Page 12: Gas Line
(furnace) and allow the boiler door to be GAS VALVES AND INSTRUMENTS GROUP must be duly certified. swivelled out if required. The gas valves and instruments group can be connected directly to the gas feed line. 420010836600 www.ecoflam-burners.com... - Page 13 WARNING: BLU 5000.1 Note that the head loss diagram is only indicative and does vary depending on the setting of the head. OUTPUT - Stm3/h 420010836600 www.ecoflam-burners.com...
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Page 14: Pressure Loss Diagrams
VGD 40.080 VGD 40.100 + F- DN100 VGD 40.100 VGD 40.125 + F- DN125 VGD 40.125 flow m LEGENDA Pf: Back pressure of furnace Pb: Pressure of burner (combustion head + complete gas train) Pin: Minimum inlet pressure 420010836600 www.ecoflam-burners.com... - Page 15 VGD 40.080 VGD 40.100 + F- DN100 VGD 40.100 VGD 40.100 + F- DN125 VGD 40.125 flow m LEGENDA Pf: Back pressure of furnace Pb: Pressure of burner (combustion head + complete gas train) Pin: Minimum inlet pressure 420010836600 www.ecoflam-burners.com...
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Page 16: Electrical Connections
ATTENTION: Wiring is not supplied. 2) of the gas train - Connect the plugs pending to the valve: 50 Hz 400V PT 100 either on the cabinet, Blower or on the coupling case on the body of the motor burner. 420010836600 www.ecoflam-burners.com... -
Page 17: Start-Up: Checking Procedure
• Check that automatic furnace controller is unlocked and in its original position. • A standard-compliant measuring point must be available, the exhaust gas duct up to the measuring point must be free of leaks to prevent anomalies in the measurement results. 420010836600 www.ecoflam-burners.com... -
Page 18: Exhaust Gas Test
- and CO 2500 for heavy oil S (CO max = 15,60%) 2000 1500 = 21 CO max - CO gem = % 1000 gem = % CO measured on dry flue gases Fan capacity reduced by [%] 420010836600 www.ecoflam-burners.com... -
Page 19: Start-Up
– Servomotor STM40... - Air damper motor pre-setting Air adjustment is accomplished through LAMTEC parameters setting. Refer to LAMTEC manual attacched. 420010836600 www.ecoflam-burners.com... -
Page 20: Adjusting The Intermediate Burner Capacity
The maximum gas pressure switch has the function to check that the gas pressure after the gas train and before the head does not exceed the pre-set limits. Max gas pressure switch: it is available as a kit for different pressure. 420010836600 www.ecoflam-burners.com... -
Page 21: Maintenance Program
The exhaust gas loss can be calculated as follows: as follows: = exhaust gas temperature [°C] = combustion air temperature [°C] 0,37 0,49 = volumetric content of carbon = (195-22)( + 0,009) = 7,48% = (195-22)( + 0,007) = 7,83% dioxide [%] 10,8 12,8 420010836600 www.ecoflam-burners.com... - Page 22 REMOVING REMOVING THE FIRING HEAD THE BLAST TUBE POSITION OF ELECTRODES ATTENTION: Check the position of the electrodes after any intervention as wrong position could cause ignition troubles. SECTION A-A Ignition Electrode Elettrodo di accensione GAS FILTER CLEANING 420010836600 www.ecoflam-burners.com...
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Page 23: Troubleshooting Instructions
Burner Control FA1 EINS Setting SPLO = Clear memory Refer to LAMTEC manual attacched. Always switch off the power supply before installing or removing the control unit. Do not attempt to open or carry out repairs on the control unit. 420010836600 www.ecoflam-burners.com... - Page 24 Canale 2 servomotore ARIA Chanel n°2 for damper AIR Press.to gas di minima/controllo tenuta Minimum gas switch / leakage test Elettrovalvole gas Gas solenoid Fotocellula UV UV Flame sensor Trasformatore di accensione Ignition Transformer Pressostato aria Air pressure switch 420010836600 www.ecoflam-burners.com...
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Page 25: Appendix
APPENDIX Electrical diagrams 420010836600 www.ecoflam-burners.com... -
Page 26: Electrical Diagrams
APPENDIX Electrical diagrams PINK YELLOW WHITE GREEN BLUE BLACK 420010836600 www.ecoflam-burners.com... - Page 27 APPENDIX Electrical diagrams 420010836600 www.ecoflam-burners.com...
- Page 28 APPENDIX Spare parts 420010836600 www.ecoflam-burners.com...
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Page 29: Spare Parts List
65321884 23 DISPLAY LAMTEC 65311162 65311162 24 CONTROL BOX ETAMATIC OEM 65310418 65310418 25 PEED WINDOM FRAME 840050174800 840050174800 26 THROTTLE GROUP 840090112000 840090112000 27 UV CELL LAMTEC FFS08-UV1 65312274 65312274 TC = SHORT HEAD TL = LONG HEAD 420010836600 www.ecoflam-burners.com... -
Page 30: Www.ecoflam-Burners.com
420010836600 www.ecoflam-burners.com... - Page 31 420010836600 www.ecoflam-burners.com...
- Page 32 Ecoflam Bruciatori S.p.A. reserves the right to make any adjustments, without prior notice, which is considered necessary or useful to its products, without affecting their main features Ecoflam Bruciatori S.p.A. si riserva il diritto di apportare ai prodotti le modifiche che riterrà necessarie o utili, senza pregiudicarne le caratteristiche principali.
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