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SHOP PRESS
ASSEMBLY INSTRUCTIONS
5240AO - 40 Ton Air Over Shop Press
PRESS SPECIFICATIONS
Sunex Part No.
A
5240AO
74.25"
A - Total Height
B - Inside Width
C - Press Feet Length
D - Bed Width
E - Stroke (ram travel distance from fully retracted position to fully extended position)
F - Pin Diameter
G - Motor Control
H - Press Plates Included
B
C
32"
29.75"
D
E
12"
6.75"
F
G
1.25"
Air Assist
© Copyright 2006, Sunex Tools
Rev: 08/10/06
H
Y(2)
®
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Summary of Contents for Sunex Tools 5240AO
- Page 1 SHOP PRESS ASSEMBLY INSTRUCTIONS 5240AO - 40 Ton Air Over Shop Press PRESS SPECIFICATIONS Sunex Part No. 5240AO 74.25" 32" 29.75" 12" 6.75" 1.25" Air Assist Y(2) A - Total Height B - Inside Width C - Press Feet Length...
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Page 2: Safety Information
Warning information should ® If you have any questions about warranty service, please write to Sunex Tools be emphasized and understood. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. -
Page 3: Parts List
Bearing Shield - 1 Accessory only - Not needed for assembly TOOLS NEEDED Washers - 10 1-1/4" x 14" Press Pins - 4 3/4" and 9/16" sockets and wrenches Examine box contents, then proceed with the following instructions. 5240AO Operation Manual Rev: 08/10/06... - Page 4 Wear safety gloves and safety goggles. Note: Position press feet on each side of the press. Attach one bolt, washer and nut on each side. Bolts should be attached OFFSET from one another. Front view 5240AO Operation Manual Rev: 08/10/06...
- Page 5 WARNING Note: When sliding bed to frame Bed must be at the BOTTOM of the frame bottom, DO NOT use bed handles. before proceeding to the next step. Slide bed down to bottom of frame 5240AO Operation Manual Rev: 08/10/06...
- Page 6 ALL FOUR (4) pins must be COMPLETELY through BOTH SIDES of frame in order to operate press. Let bed rest on inserted pins Place 3rd and 4th pin on each side Secure pins completely through bed and frame. 5240AO Operation Manual Rev: 08/10/06...
- Page 7 Note: Hose from pump’s outer side must run BEHIND the frame. Hose with nozzle will be used later. This end up Note: Allow ram to rest on press bed while installing pump. This end up Top of press frame, looking down 5240AO Operation Manual Rev: 08/10/06...
- Page 8 Pump ram against press control. Pump ram against press Do not allow the ram to pressure is released. plates until gauge reads "5 Tons". plates until gauge reads "10 Tons". extend more than 5.5". 5240AO Operation Manual Rev: 08/10/06...
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Page 9: Pump Instructions
4. Once ram is in contact with the item to be pressed, comes into contact with item to be pressed. insert pump handle into high pressure cradle. Using the high pressure pump moves the ram less with each stroke and requires less effort to apply pressure. 5240AO Operation Manual Rev: 08/10/06... - Page 11 SHCS 7/16 14 x 1/2" SHCS 7/16 14 x 3/4" * Light Spring * Heavy Spring 7/16" Split Lock Washer Pump Filter Pump Fitting 1/4" MNPT 7/16" JICF 7/8" Grip Air Motor not shown Handle for Pump * O-Ring 5240AO Operation Manual Rev: 08/10/06...
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Page 12: Shipping Address
NOTES SHIPPING ADDRESS: MAILING ADDRESS: Sunex Tools Sunex Tools 315 Hawkins Rd. P.O. Box 4215 Travelers Rest, South Carolina 29690 Greenville, South Carolina 29608 5240AO Operation Manual Rev: 08/10/06...