Talex OptiCUT 250 Original User Manual
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Talex OptiCUT 250 Original User Manual

Rear disc mower
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User manual
OptiCUT disc mower
ORIGINAL USER MANUAL
SPARE PARTS CATALOGUE
WARRANTY
Rear Disc Mower OptiCUT
210 ; 250 ; 280 ; 320
Borzytuchom 2022
3rd edition
TALEX Sp. z o.o.
ul. Dworcowa 9C
77-141 Borzytuchom
tel. +48 59 821 13 40
e-mail.
biuro@talex-sj.pl
https://talex-sj.pl/en
Page 1 of 59

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  • Page 1 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en ORIGINAL USER MANUAL SPARE PARTS CATALOGUE WARRANTY Rear Disc Mower OptiCUT 210 ; 250 ; 280 ; 320 Borzytuchom 2022 3rd edition...
  • Page 2 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en ATTENTION! Please read this User Manual prior to operating the machine and follow the included safety rules. The User Manual is the integral part of the machine!
  • Page 3 TALEX guaranties efficient operation of the machine when operating it according to the technical and operational conditions described in the User Manual. The defects disclosed during the warranty period shall be removed by the Warranty Service. The time of repairs is defined in the WARRANTY CARD.

  • Page 4: Table Of Contents

    TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en Table of Contents 1. Introduction .............................. 5 2. Operational Safety ............................ 6 2.1 Users Safety ............................6 2.2. Safty decals and locations ....................... 10 2.3.

  • Page 5: Introduction

    TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en 1. Introduction Prior to any activities related to the operation of the mower, please read this User Manual with care and understanding and follow all included suggestions.

  • Page 6: Operational Safety

    TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en 2. Operational Safety 2.1 Users Safety The disc mower may be operated only by adults, who have familiarized themselves with functioning of the machine and context of the User Manual and have proper qualifications. The mowers should be operated taking all necessary precautions, especially: ...
  • Page 7 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en  Pay special attention when driving on the public roads and follow the applicable provisions of the traffic law;  An electric vehicle contour lighting must be used while driving on public roads, checking its efficiency and visibility, as well as keeping it clean;...
  • Page 8 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en  During the first operation of the machine, please check its functioning and perform initial adjustments without any load;  To secure the three-point suspension system king pins please use only typical cotter pins.
  • Page 9 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en  Working with the damaged or incomplete articulated telescopic shaft is prohibited. It is especially prohibited to work without the guards of the moving parts;...

  • Page 10: Safty Decals And Locations

    TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en 2.2. Safty decals and locations C.2.26 C.2.36 1.0 –Caution. Prior to work 1.1 – Caution. Stop the engine 1.2 –Thrown objects, pull-in...
  • Page 11 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en 2.1 – Lift point 2.5 – Warrining about pressure 2.0 – Attention rotating blades do 1.9 - Do not stay in the area...

  • Page 12: Residual Risk

    TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en 2.3. Residual risk Risk Source of risk (cause) Protection measures Overload of the drive Reading the User Manual, workplace training including the...

  • Page 13: Intended Use

    TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en 3. Intended use The disc mower was designed to mow all low stem green plants growing on meadows and fields, on flat, stoneless surfaces.

  • Page 14: Description Of Device

    TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en for use of the machine in accordance with its purpose. The machine should be used, maintained and repaired only by the persons familiarized with t specifics of the machine and health and safety rules.
  • Page 15 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en Controlling the operating positions of the machine is performed from the tractor’s cabin through the hydraulic actuator system. It allows for a precise positioning of the machine during work.

  • Page 16: Equipment And Accessories

    TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en 4.1. Equipment and accessories 4.1.1. Basic equipment Consists of basic equipment:  The articulated telescopic shaft with a one way slip clutch ...
  • Page 17 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en Gearbox and cutter bar oil type SAE90EP Gearbox oil capacity Cutter bar oil capacity Number of operators [pcs] Transport dimensions [mm] Length (A)

  • Page 18: Use Of Device

    TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en 5. Use of device The manufacturer ensures, that the machine is fully operational and is inspected in accordance with the quality control procedures and is approved for use. It does not release the user from the responsibility of inspecting the machine upon receiving it.
  • Page 19 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en Fig. 6 Coupling with tractor Depending on the type of the three point suspension system, properly place the bottom link pins of the suspension system (Fig. 7)
  • Page 20 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en Fig. 7 Adjustment bottom link pins of suspension After coupling the mower, lift the support, attach the connector (3,4) and adjust its length to achieve the 4÷5˚angle to the surface.

  • Page 21: Transport

    TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en connectors. Before connecting, make sure that the system is not under pressure. Check the type of oil used in the tractor and the machine’s system – they must be the same.
  • Page 22 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en Fig. 9 Transport position Fig. 10 Secure for transport After lifting mower into transport position, securing pin (1) must be placed in whole (3) in bar for securing machine against unauthorized fall in the event of hydraulic ram damage.

  • Page 23: Work Setting

    TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en 5.3. Work setting After transporting the machine and positioning the tractor for the mowing, open the valve (2) on the actuator, unlock the supporting frame (1) by pulling by the cord (3) Fig. 11.
  • Page 24 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en After adjusting the suspension, adjust the height of cut by adjusting the length of the connector (1) to obtain the 4÷5˚ angle from the ground. Decreasing the angle causes increasing the height of cut, Fig.
  • Page 25 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en Fig. 14 Adjusting the relieving spring In order to start the mower, efficient safety guards need to be installed. Also follow the suggestions of section 6: Servicing and maintenance.

  • Page 26: Maintenance

    TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en 6. Maintenance All activities related to the maintenance of the machine may be performed by the user of the vehicle, to which it is connected, under the condition, that he is authorized to operate that vehicle.
  • Page 27 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en 6.1 Adjusting belt tension Fig. 14 Adjusting tension of v-belts ( inspection of belt tension ) Adjusting of v-belt tension must be done when machine and tractor are turned off. Please check belt tension through the check hole, removing the cap by unscrewing two bolts.

  • Page 28: Blades Replacement

    TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en 6.2 Blades replacement The discs of the mower are equipped with the cutting blades. They are double sided, which means, that the other side of the blades may be used in case it wears by turning it to the other side.
  • Page 29 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en QUICK CHANGE blade replacement system For the purpose of fast and efficient maintenance of the mower, the manufacturer created a very simple system of replacing worn blades –...

  • Page 30: Post-Operation Maintenance

    The damaged and worn parts should be replaced with new ones. Inspect all screw connections and tighten the loose ones in accordance with the Table no. 3. THE MANUFACTURER TALEX ENSURES THE ACCESS TO ALL PARTS User manual OptiCUT disc mower...

  • Page 31: Greasing

    TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en Table no. 3 THE TIGHTENING MOMENTS FOR BOLTS AND NUTS 10.9 12.9 Resistance Metric thread Tightening Torque [Nm] 1050 1220 All safety signs placed on the machine and the triangle plate of the slow moving vehicles should be kept clean.
  • Page 32 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en Mower has greasing points at all main connections. Use only manual or foot lubricator filled with grease. Clean the residues and the old grease before and after greasing, and the utilize the contaminated absorbents.
  • Page 33 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en Top view Bottom view Rys.22. Cutter bar – oil check: A – filler, oil level control B – oil drain Oil in the cutter bar should be changed immediately after work, while the oil is still hot. In order to do that, the following must be done: Open the oil filler, control plug (A) Fig.

  • Page 34: Post-Season Maintenance

    TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en 6.5 Post–season maintenance Maintenance covers all activities listed in the section: Post-operation maintenance. In addition, the machine should be stored under a roof, on a flat, hardened surface with a support. Check the sealing paint.

  • Page 35: Spare Parts Catalogue

    Using generic parts or repairing the damaged parts will result losing the warranty rights. TALEX Spółka z ograniczoną odpowiedzialnością ul. Dworcowa 9C 77-141 Borzytuchom Tel.: +48 59 821 13 40...
  • Page 36 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en GENERAL CONSTRUCTION Pos. Description Index Quantity Head stock Chapt. 7.2 Suspension system Chapt. 7.3 Main fame Chapt. 7.6 User manual OptiCUT disc mower...
  • Page 37 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en User manual OptiCUT disc mower Page 37 of 59...
  • Page 38 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en SUSPENSION 3-Pt Pos. Description Index Quantity Cotter pin T000981 Plastic cover 40x40x1.0-3.0 T000971 Slide bearing 404440 T000860 Slide bearing 606580_62 T000216 Cotter pin diameter 4 T000987 Washer M10 Galv.
  • Page 39 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en User manual OptiCUT disc mower Page 39 of 59...
  • Page 40 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en Suspension system Name Index Pcs. Bushing T000328 Circlip 25Z T000424 Circlip 35Z T000412 Circlip 40Z T000413 Clampex clutch D35/80 T000678 Sealant 72x35x10...
  • Page 41 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en User manual OptiCUT disc mower Page 41 of 59...
  • Page 42 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en Fuse Pos. Description Index Quantity Washer M12 Galv. T000458 Hexagon bolt M12*35 class 8.8 galv. T000756 Hexagon selflocking nut M14 galv. T000293...
  • Page 43 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en HYDRAULIC CYLINDER Pos. Description Index Quantity Hydraulic Hose T000522 Fitting A G1/4-M16*1,5 10L T000583 Euro type fitting T000995 Ball valve 3/2-1/4 T000996...
  • Page 44 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en User manual OptiCUT disc mower Page 44 of 59...
  • Page 45 Support mount II P013314 Rear slide P013259 Transmission cover P013286 Spring joint (OptiCUT 280/320) P013174 Spring joint (OptiCUT 250/210) P000644 Blade holder T-55A Set (OLD DISC MOWER) P084505 16/14/12/10 Blade holder T-70A (OPTICUT DISC MOWER) T000850 8/7/6/5 Disc mower cover 320...
  • Page 46 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en Pos. Decsription Index Quantity Frame L-320 P013272 Frame L-280 P012272 Frame L-250 P011272 Frame L-210 P010272 Barrier L-320 right P013211 Barrier L-280 right...
  • Page 47 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en User manual OptiCUT disc mower Page 47 of 59...
  • Page 48 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en User manual OptiCUT disc mower Page 48 of 59...
  • Page 49 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en User manual OptiCUT disc mower Page 49 of 59...
  • Page 50 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en User manual OptiCUT disc mower Page 50 of 59...
  • Page 51 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en User manual OptiCUT disc mower Page 51 of 59...
  • Page 52 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en User manual OptiCUT disc mower Page 52 of 59...
  • Page 53 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en User manual OptiCUT disc mower Page 53 of 59...
  • Page 54 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en User manual OptiCUT disc mower Page 54 of 59...
  • Page 55 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en User manual OptiCUT disc mower Page 55 of 59...
  • Page 56 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en User manual OptiCUT disc mower Page 56 of 59...

  • Page 57: Warranty

    TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en 8.Warranty WARRANTY CARD Serial no. ……………………… Type ……………………… Year built ……………………… ……………………… The manufacturer agrees to repair under warranty the physical defects of the machine disclosed during the warranty period, which lasts 12 months from the date of sale, cost free.
  • Page 58 TALEX Sp. z o.o. ul. Dworcowa 9C 77-141 Borzytuchom tel. +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en WARRANTY REPAIRS FILLED OUT BY THE MANUFACTURER Date of reporting the claim: ________________ Date of reporting the claim: ________________ The range of repairs and replaced parts: _________...
  • Page 59 +48 59 821 13 40 e-mail. biuro@talex-sj.pl https://talex-sj.pl/en DECLARATION OF CONFORMITY 1. The product manufacturer: TALEX Spółka z ograniczoną odpowiedzialnością Sp.K Ul. Dworcowa 9C 77-141 Borzytuchom 2. Name of the product: Disc Mower OptiCUT ………………… Year built: ………… Serial no.: ……………………...

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