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Summary of Contents for Henny Penny FlexFusion ELECTRIC GOLD COMBI FGE-615
- Page 1 Installation Read the operating instructions prior to commissioning instructions FlexFusion® ELECTRIC GOLD COMBI Model FGE-615 FGE-621 FGE-115 FGE-121 FGE-215 FGE-221 FM08-454-F en-US...
- Page 2 Henny Penny Corporation P.O.Box 60 Eaton,OH 45320 Phone +1 937 456-8400 Fax +1 937 456-8402 Toll free in USA Phone +1 937 417-8417 Fax +1 937 417-8434 www.hennypenny.com Installation instructions...
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Page 3: Table Of Contents
Directory of contents 1 Introduction ................. 5 1.1 About this manual ................ 5 1.1.1 Explanation of signs .................. 6 1.2 Personnel qualifications .............. 7 1.3 Use of the unit ................... 7 1.4 Warranty .................... 7 2 Safety instructions ............. 8 3 Description of the unit ............. 10 3.1 Overview of the unit ............... 10 3.1.1 Countertop unit ... - Page 4 Directory of contents 6.4.1 Connecting the drinking water connection line ........ 40 6.4.2 Connecting softened drinking water to both connections ...... 41 6.5 Making the waste water connection .......... 42 6.5.1 Determining the type of connection to the sewer system ...... 42 6.5.2 Connecting the waste water line to a permanent connection ....
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Page 5: 1 Introduction
Introduction 1 Introduction 1.1 About this manual The installation instructions are part of the unit and contain information on safe installation of the unit. Observe the following notes and adhere to them: • Read the installation instructions completely prior to installation. •... -
Page 6: Explanation Of Signs
Introduction 1.1.1 Explanation of signs Imminent danger DANGER Failure to comply will lead to death or very severe injuries. Potential danger WARNING Failure to comply can lead to death or very severe injuries. Dangerous situation CAUTION Failure to comply can lead do slight to moderately severe injuries. Property damage NOTICE Failure to comply can cause property damage. -
Page 7: Personnel Qualifications
Introduction 1.2 Personnel qualifications Explanation of qualification Skilled personnel • A skilled person is someone who, on the basis of their technical training, knowledge and experience as well as familiarity with the applicable standards, can assess the assigned work and recognize pos- sible dangers. -
Page 8: 2 Safety Instructions
Safety instructions 2 Safety instructions The unit complies with applicable safety standards. Residual risks associated with operation or risks resulting from incorrect operation cannot be ruled out and are mentioned specifically in the safety instructions and warnings. The installation fitter must be familiar with regional regulations and observe them. - Page 9 Safety instructions Installation Risk of property damage and personal injury from improper installation • Ensure that the installation area has adequate load-bearing capacity. • Wear safety shoes and protective gloves. Electrical connection Risk of fire from improper connection • Observe applicable regional regulations of the electric supplier. •...
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Page 10: 3 Description Of The Unit
Description of the unit 3 Description of the unit 3.1 Overview of the unit 3.1.1 Countertop unit Image: Image: Unit with tray rack trolley a Tray rack j Hand shower b Insulating disk k Nameplate c Door handle l Base frame (optional) d Cooking chamber door m Unit foot e Tray rack trolley (optional) -
Page 11: Floor-Standing Unit
Description of the unit 3.1.2 Floor-standing unit Image: Image: Unit with tray trolley a Tray rack i USB port (covered) b Insulating disk j Hand shower c Door handle k Nameplate d Cooking chamber door l Unit leg e Guide rail (right) m Operating unit f Tray trolley n Housing... -
Page 12: Planning Drawing
Description of the unit 3.2 Planning drawing Image: Sizes 6XX and 1XX Image: Size 2XX Size 615, 621 115, 121 50 (1,97) 50 (1,97) 50 (1,97) 50 (1,97) 997 (39,25) 997 (39,25) 1075 (42,32) 1115 (43,9) 50 (1,97) 50 (1,97) 50 (1,97) 50 (1,97) 50 (1,97) -
Page 13: Unit And Connection Data
Description of the unit 3.3 Unit and connection data Size Dimensions Unit 997 (39,25) x 799 (31,46) 997 (39,25) x 799 (31,46) 1075 1115 (43,9) Length x Width x Height (mm x 790 (31,1) x 1060 (41,73) (42,32) x x 999 (in)) 813 (32,01) (39,33) x... - Page 14 Description of the unit Size Voltage (V) Connected load (kW) 12.6 21.4 19.3 33.6 38.6 Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100 3 x 125 3 x 180 Voltage (V) Connected load (kW) 13.7 23.3 36.5...
- Page 15 Description of the unit Size Softened drinking water (l/h 3,5 (0,92) 4,6 (1,22) 4 (1,06) 5,3 (1,4) 8 (2,11) 10,6 (2,8) (gal/h)) Water consumption, WaveClean cleaning program Softened drinking water (l (gal)) 3 l (0,79) Drinking water (l (gal)) 32 l (8,45) Waste water connection Waste water type Dirty water, maximum 80 °C (176 °F)
- Page 16 Description of the unit Basic setting of the control Basic setting Parameter Standard Range of Explanation value adjustment Supply voltage 100 — 500 V Enter the local, mean voltage between the line conductors. Altitude 0 = 0 — 999 m Request the altitude above sea level from (3277 ft) the local weather station.
- Page 17 Description of the unit Basic setting of control (Advanced) Basic setting Parameter Standard Range of Explanation value adjustment Condensation-hood 0 – 600 s Time extension for the condensation hood, after-running time after the cooking chamber door has been opened Generator mode 0 = No When a generator is used to supply electricity...
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Page 18: 4 Transporting The Unit
Transporting the unit 4 Transporting the unit Risk of property damage and personnel injury from tipping unit CAUTION • Stay clear of lifted unit. • Move lifted unit carefully. Risk of property damage from improper transport NOTICE • Transport the unit upright. •... -
Page 19: Unpacking The Unit
Transporting the unit 4.2 Unpacking the unit Risk of injury from sharp edges CAUTION • Wear protective gloves. When unpacking the unit, inspect it for transport damage. INFORMATION Do not install damaged units or put into service. 1. Remove the packaging. 2. -
Page 20: 5 Installing The Unit
Installing the unit 5 Installing the unit Risk of burns from spraying hot fat WARNING • Install deep-fat fryers outside the range of the hand shower. Risk of crushing from improper installation CAUTION • Protect the unit and work area during installation and alignment. Risk of fire from failure to observe applicable regional fire preven- CAUTION tion regulations... -
Page 21: Minimum Clearances
Installing the unit 5.1 Minimum clearances Image: Minimum clearances to walls, ceiling or units D ** 50 (1,97) 100 (3,94) 50 (1,97) All dimensions in mm (in) * Depends on the kitchen ventilation system and quality of ceiling material ** For service work 500 mm (19,69 in) recommended The following clearances from walls, ceilings or other equipment must be maintained when installing the unit: •... -
Page 22: Lifting The Unit Off The Pallet
Installing the unit 5.2 Lifting the unit off the pallet Risk of property damage and personnel injury from tipping unit CAUTION • Stay clear of lifted unit. • Move lifted unit carefully. Risk of property damage from lifting the unit incorrectly NOTICE •... -
Page 23: Setting Up The Unit On A Base Frame
Installing the unit 5.4 Setting up the unit on a base frame Image: Setting up the unit on a base frame a Lift fork d Stud bolt b Waste trap on the unit e Unit leg c Base frame f Unit Prerequisite The base frame must carry the weight of the unit Base frame levelled Base frame must be set up in accordance with the planning drawing... -
Page 24: Installing The Support Rack
Installing the unit 5.4.1 Installing the support rack Depending on the version, the base frame can be equipped with a hang-in frame. The hang-in the frame is used to hold containers, baking sheets and grates. Image: A Stop profile, B Hang-in frame a Stop profile c Outboard support rack b Bolt... - Page 25 Installing the unit Aligning tray trolley Prerequisite The floor under and in front of the unit is flat 1. Level the unit by screwing the equipment legs in or out. 2. With poor floor conditions, place spacers on the casters of the tray trolley.
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Page 26: Fastening The Unit To The Floor
Installing the unit 7. Move tray trolley into the unit until it stops and check the alignment. The support rollers of the inserted tray trolley no longer have floor contact. 8. Remove the push handle. 9. Close the cooking zone door. 10.Fill out the start-up operation report. - Page 27 Installing the unit To prevent the unit from tilting, a special fastening kit is supplied by the manufacturer or is available as an accessory. The fastening kit contains two floor fasteners and all components required to bolt or bond to the floor. The unit or underframe is fastened by means of two floor fasteners as shown in the drawing.
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Page 28: Securing The Unit To Prevent Slipping
Installing the unit 11.Place retainer on the floor plate and secure using cap nuts. 12.Complete the start-up operation report. Floor with steam barrier In the case of floors with a steam barrier, the floor plates are not screwed to the floor but fastened with the enclosed adhesive. Image: A: Position of floor plate;... - Page 29 Installing the unit Image: Arrangement of the floor plates (view from above) a Cooking chamber door c Floor plates b Unit leg or underframe A special fastening set with floor plates for securing the unit against sliding is available from the manufacturer as an accessory. The fastening kit contains two floor plates and all components required to bolt or bond to the floor.
- Page 30 Installing the unit Floor with steam barrier In the case of floors with a steam barrier, the floor plates are not screwed to the floor but fastened with the enclosed adhesive. Prerequisite Floor capable of accommodating the weight of the unit Floor must be clean and suitable for the manner fastening Unit set up and aligned in accordance with the planning drawing 1.
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Page 31: 6 Connecting The Unit
Connecting the unit 6 Connecting the unit Risk of personal injury and property damage from electric shock DANGER • Before working on the unit, ensure that the unit is dead. • Do not operate the unit with the housing open. Risk of injury from sharp edges CAUTION •... -
Page 32: Making The Electrical Connection
Connecting the unit Attaching the side wall Risk of property damage from leaky housing NOTICE • Check seals when attaching the housing parts. • Replace damaged seals. 1. Insert top edge of side wall. 2. Carefully push the bottom of the side wall inward. 3. - Page 33 Connecting the unit Permanent connection Risk of property damage and personal injury from improper instal- CAUTION lation • In the case of a permanent connection, install an all-pin separating device before the unit. Install an all-pin separating device if the unit will be connected permanently to the electrical supply mains.
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Page 34: Adjusting The Unit To The Supply Voltage
Connecting the unit If the unit is connected to electrical supply mains without a neutral conductor, a type B fault current circuit breaker (RCD type B), which is sensitive to all types of current, must be installed. Potential equalization Image: Potential equalization symbol The unit can be included in a potential equalization system by means of appropriately sized wiring. -
Page 35: Connecting The Electrical Connection Line
Connecting the unit Image: A Transformer T1 location; B Transformer connections for control system Prerequisite Unit dead Left side wall removed 1. Use an appropriate meter to measure the supply voltage. The voltage range must match the information on the nameplate. -
Page 36: Connecting The Power Optimization System
Connecting the unit Image: Connecting the electrical connection line a Connection terminals c Electrical connection line b Cable ties d Threaded cable connection Prerequisite Unit dead Electrical connection line dead Unit adjusted to supply voltage Side wall open 1. Feed the electrical connection line into the unit through the threaded cable connection. -
Page 37: Connecting The Potential Equalization
Connecting the unit Risk of personal injury and property damage from electric shock DANGER • Before connecting, ensure that the electrical connection line is dead. • Ensure that the electrical connection line is undamaged. The unit can be connected to a power optimization system designed to DIN 18875 with a potential-free contact. -
Page 38: Performing The Basic Setting Of The Control
Connecting the unit 6.3 Performing the basic setting of the control a On Off "I O" button j "START STOP" button b Selection range k Ready2Cook button c Select knob l Fan speed button d HandClean symbol m "STEP" button e WaveClean symbol n Indicator light f Right display... -
Page 39: Changing The Basic Setting Of The Control
Connecting the unit Prerequisite Unit switched on 1. Turn the Selection operating knob to the Settings symbol. The indicator light illuminates. The left display reads "PASS". The right display flashes "- - - -". 2. Use the right rotary knob to set the password. The right display shows the password set. -
Page 40: Connecting The Drinking Water Connection Line
Connecting the unit Technical qualifications for drinking water installation tasks Drinking water installation tasks on drinking water lines and the unit may be carried out only by a water specialist provided by the specialist company contracted. The unit has a connection for permanent installation to the drinking water supply. -
Page 41: Connecting Softened Drinking Water To Both Connections
Connecting the unit Prerequisite Water pressure complies with specifications (see "Unit and connection data") Backflow preventer installed Pressure-resistant connection lines suitable for tap water are available 1. Connect the connection lines to the drinking water taps using seals. 2. Flush the connection lines thoroughly. 3. -
Page 42: Making The Waste Water Connection
Connecting the unit 4. Connect T-piece to the unit. 5. Connect the connection line for softened drinking water to the T- piece using a seal. 6. Open the drinking water tap and check the threaded fittings for leakage tightness. 7. Fill out the Start-up operation report. 6.5 Making the waste water connection Waste water installation tasks Waste water installation tasks on waste water systems and the unit... -
Page 43: Connecting The Waste Water Line To A Permanent Connection
Connecting the unit 6.5.2 Connecting the waste water line to a permanent connection Image: Waste water line to a permanent connection a Waste water connection d Siphon b Waste water line e Pipe clamp c Waste water mains f Vacuum breaker If a siphon is installed in the waste water system, a vacuum breaker must be INFORMATION installed in the waste water line. -
Page 44: Connecting A Waste Water Line With An Unobstructed Discharge
Connecting the unit 6.5.3 Connecting a waste water line with an unobstructed discharge Image: Connecting a waste water line with an unobstructed discharge a Waste water connection d Waste water system b Waste water line e Waste water system siphon c Funnel waste trap f Discharge funnel Connect only the discharge funnel if a waste water trap is installed in the... -
Page 45: Connecting The Exhaust Air Line
Connecting the unit 6.6.1 Connecting the exhaust air line Image: Connecting the exhaust air line Prerequisite The exhaust air line complies with the specifications (see "Unit and connection data") 1. Connect the exhaust air line to the steam outlet nozzle. 2. -
Page 46: 7 Testing The Function
Testing the function 7 Testing the function Risk of personal injury and property damage from unsuccessful DANGER operational check • Do not put the unit into service. • Contact customer service. Prerequisite Electrical connection made Water connection made Waste water connection made Unit cleaned 7.1 Checking the controls 1. -
Page 47: Heating And Rinsing The Unit
Testing the function 7.3 Heating and rinsing the unit 1. Switch on the unit. 2. Tap the "Manual cooking" button. The Manual cooking menu is displayed. 3. Run the unit in the Steaming mode for 15 minutes at 100 °C (212 °F). 4. -
Page 48: 8 Putting The Unit Into Service
Putting the unit into service 8 Putting the unit into service If the unit is not put into service immediately after being connected and the INFORMATION function check, all inspections must be repeated. Prerequisite Electrical connection made Water connection made Wastewater connection made Exhaust air connection made ... -
Page 49: Filling Out The Start-Up Operation Report
Putting the unit into service 8.2 Filling out the Start-up operation report General information Information from the nameplate entered? Typ: Bez: Item-Nr.: (if listed) Obvious damage to the unit? What and where?: Unit levelled? General information Unit fastened to floor? secured against tipping secured against shifting Screwed to floor... - Page 50 Putting the unit into service Basic setting of the control 80% power set? 100 % 80 % Supply voltage set? Voltage: Audible signal volume set? High Volume unit set? fl.oz. (Imperial) fl.oz. (U.S.) Power optimization system set? Water connection Connection pressure within indicated range? Connection pressure: ) kPa (psi) Water connection made properly?
- Page 51 Putting the unit into service Final notes Was the unit put into service? Comments: Operator trained? Electrical installation was made by: Signature Company Installation fitter Place, date Water installation was made by: Signature Company Installation fitter Place, date Wastewater installation was made by: Signature Company Installation fitter...
- Page 52 Putting the unit into service Installation instructions...
- Page 56 Henny Penny Corporation P.O.Box 60 Eaton,OH 45320 Phone +1 937 456-8400 Fax +1 937 456-8402 Toll free in USA Phone +1 937 417-8417 *FM08-454-F* Fax +1 937 417-8434 www.hennypenny.com Henny Penny Corp., Eaton, Ohio 45320, Revised 1/21/2020...
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