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HELIX
1
SAFETY REGULATIONS ___________________ 4
1.1
Explanation of symbols used _____________________4
1.2
Isocyanate (ISO) Conditions _____________________6
1.3
Electric safety _________________________________7
2
GENERAL DESCRIPTION __________________ 8
2.1
System configurations __________________________8
2.2
Clearance diagram _____________________________8
2.3
Electrical / generator requirements _______________9
3
SYSTEM DESCRIPTION __________________ 10
3.1
System diagram - without circulation _____________10
3.2
3.3
System diagram - with circulation _______________12
3.4
Component description - with circulation _________13
3.5
Installing the circulation kit (optional) ____________13
4
CONTROL PANEL _______________________ 14
4.1
Surefire™ heater block control __________________15
4.2
Surefire™ heated hose temperature control ________15
4.3
Component pump pressure control ______________16
4.4
Control Displays ______________________________16
4.5
Control Displays Error Messages _________________19
5
SETUP _________________________________ 20
5.1
Locate the system ____________________________20
5.2
Install the transfer pumps ______________________20
5.3
Connect the Surefire™ heated hoses _____________21
5.4
Connect the electrical cord _____________________22
5.5
Ground the system ___________________________22
5.6
Lubricate the component pumps ________________22
6
OPERATION ____________________________ 23
6.1
Startup _____________________________________23
6.2
Set temperature ______________________________23
6.3
Spraying ____________________________________24
6.4
Pressure relief procedure _______________________24
7
SHUTTING DOWN _______________________ 25
7.1
Parking _____________________________________25
7.2
Flushing ____________________________________25
8
TROUBLESHOOTING ____________________ 26
8.1
Component pump ____________________________26
8.2
hose heater controller errors ____________________27
9
SERVICING _____________________________ 30
9.1
Replacing the motor assembly __________________30
9.2
Replacing the gears ___________________________31
9.3
Replacing the transducers ______________________31
9.4
Replacing the PRIME/SPRAY valve _______________32
9.5
Inlet and outlet valves _________________________33
9.6
Packings ____________________________________34
9.7
Electrical schematic (0138013 / 0138059)_______ 36/37
9.8
Electrical schematic (0138011 / 0138060)_______ 38/39
SPARE PARTS LISTS __________________________ 40
Spare parts list for main assembly __________________ 40/41
Spare parts list for component pump assembly _______ 42/43
Spare parts list for drive assembly __________________ 44/45
Spare parts list for display assembly ________________ 48/49
Spare parts list for fluid section ____________________ 50/51
Spare parts list for cart assembly ______________________52
Spare parts list for PRIME/SPRAY valve assembly _________53
Spare parts list for Surefire™ heater block _______________54
WARRANTY _________________________________ 55
CONTENTS
3
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