New Holland PW14-46519 Service Manual
New Holland PW14-46519 Service Manual

New Holland PW14-46519 Service Manual

Compact hydraulic excavator

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SERVICE MANUAL
E30B / E35B
Compact Hydraulic Excavator
E30B - PIN PW14-46519 - and higher
E35B - PIN PX15-21105 - and higher
Part number S5PW0033E02
English
August 2010

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  • Page 1 SERVICE MANUAL E30B / E35B Compact Hydraulic Excavator E30B - PIN PW14-46519 - and higher E35B - PIN PX15-21105 - and higher Part number S5PW0033E02 English August 2010...
  • Page 2 COMPACT HYDRAULIC EXCAVATOR SERVICE E30B E35B MANUAL model INDEX SPECIFICATIONS SECTION MAINTENANCE SECTION SYSTEM SECTION DISASSEMBLY SECTION TROUBLESHOOTING ENGINE SECTION PROCEDURE OF INSTALLING OPTIONS SECTION S5PW0033E02 Book Code No. Find manuals at https://best-manuals.com...
  • Page 3 GENERAL SAFETY INFORMATION 3) CAUTION- Indicates a potentially hazardous situation which, if not avoided, may result in mi- nor or moderate injury. It may also be used to alert against possible damage to the machine Do not operate or perform any maintenance on this and its components and is represented as fol- machine until all instructions found in the OPERA- lows:...
  • Page 4 SAFETY PRECAUTIONS stands, capable of supporting the machine, before performing any disassembly. The proper and safe lubrication and maintenance Do not operate this machine unless you have for this machine, recommended by Manufacturer, read and understand the instructions in the OP- are outlined in the OPERATOR’S MANUAL for the ERATOR’S MANUAL.
  • Page 5 (13)Always use the proper tools that are in good condi- (21)Do not operate a machine if any rotating part is tion and that are suited for the job at hand. Be sure damaged or contacts any other part during opera- you understand how to use them before performing tion.
  • Page 6 S5PW4231E02 S5PW4231E02 HYDRAULIC SYSTEM HYDRAULIC SYSTEM 2010-06 2010-06 S5PW4331E02 S5PW4331E02 ELECTRICAL SYSTEM ELECTRICAL SYSTEM 2010-06 2010-06 S5PW4431E02 S5PW4431E02 ENGINE ENGINE 2010-06 2010-06 S5PW5131E02 S5PW5131E02 ENGINE ENGINE 2010-06 2010-06 PW14-46519~ PW14-46519~ APPLICABLE MACHINES APPLICABLE MACHINES PX15-21105~ PX15-21105~ Find manuals at https://best-manuals.com...
  • Page 7 NOTE: This Manual may be revised due to the improvement of products, modification of specifications, etc. There may This manual contains information necessary for the be cases where the system on the actual machine may maintenance and repair of hydraulic excavators. It is differ with the manual - this may be due to variation of categorized into seven chapters: Specification, Mainte- specifications by countries.
  • Page 8: Table Of Contents

    1. OUTLINE 1. OUTLINE TABLE OF CONTENTS GENERAL PRECAUTIONS FOR REPAIRS ............1-3 1.1.1 PREPARATION BEFORE DISASSEMBLING ..........1-3 1.1.2 SAFETY IN DISASSEMBLING AND ASSEMBLING ........1-3 1.1.3 DISASSEMBLING AND ASSEMBLING HYDRAULIC EQUIPMENT ..1-4 1.1.4 ELECTRICAL EQUIPMENT ................1-6 1.1.5 HYDRAULIC PARTS ..................1-7 1.1.6 WELDING REPAIR ..................1-7 1.1.7 ENVIRONMENTAL MEASURES ..............1-7...
  • Page 9 ↑ ↑ SK27SR-5 : PV13-33292~ (NA) ↑ SK30SR-5 : PW14- ↑ March, 2010 SK35SR-5 : PX15- (KCM North America) ↑ CX31B : PW14-46519~ ↑ ↑ CX36B : PX15-21105~ (CASE-NA) ↑ E30B : PW14-46519~ ↑ ↑ E35B : PX15-21105~ (NH-NA) Find manuals at https://best-manuals.com...
  • Page 10: General Precautions For Repairs

    1. OUTLINE GENERAL PRECAUTIONS FOR REPAIRS 1.1.1 PREPARATION BEFORE DISASSEMBLING Read Operator's Manual before disassembling (1) Understanding operating procedure Read OPERATOR'S MANUAL carefully to understand the operating procedure. (2) Cleaning machines Remove soil, mud, and dust from the machine before bringing it into the service shop to prevent loss of work effi- ciency, damage of parts, and difficulty in rust prevention and dust protection while reassembling.
  • Page 11: Disassembling And Assembling Hydraulic Equipment

    1. OUTLINE 1.1.3 DISASSEMBLING AND ASSEMBLING HYDRAULIC EQUIPMENT (1) Removing hydraulic equipment 1. Before disconnecting pipes, release the hydraulic pressure of the system, or open the return side cover and take out the filter. 2. Carefully drain oil from the removed pipes into a container without spilling on the floor. 3.
  • Page 12 1. OUTLINE (5) Installing hydraulic equipment 1. Ensure hydraulic oil and lubricant are properly supplied. 2. Perform air bleeding when : a. Hydraulic oil changed b. Parts of suction side piping replaced c. Hydraulic pump installed d. Slewing motor installed e.
  • Page 13: Electrical Equipment

    1. OUTLINE 1.1.4 ELECTRICAL EQUIPMENT (1) Do not disassemble electrical equipment. (2) Handle electrical equipment carefully - be careful not to drop. Exposure to electrical current can cause electrical shock. (3) Turn the key OFF prior to connecting and disconnecting work. (4) Disconnect the connector by holding it and pressing the lock.
  • Page 14: Hydraulic Parts

    1. OUTLINE 1.1.5 HYDRAULIC PARTS (1) O-ring • Ensure O-rings have elasticity and are not damaged before use. • Use the appropriate O-rings. O-rings are made of various kinds of materials having different hardness to apply to a variety of parts, such as the part for moving or fixed portion, subjected to high pressure, and exposed to corrosive fluid, even if the size is same.
  • Page 15: International Unit Conversion System (Based On Marks' Standard Handbook For Mechanical Engineers)

    1. OUTLINE INTERNATIONAL UNIT CONVERSION SYSTEM (Based on MARKS' STANDARD HANDBOOK FOR MECHANICAL ENGINEERS) Introduction Base units Table 1-1 Although this manual includes International System of Unit Derived units and Foot-Pound System of Units, if you need SI units, of base units Supplemen refer to the following international system of units.
  • Page 16 1. OUTLINE (5) Prefixes of SI (6) Unit Conversion Table 1-5 Table 1-6 PREFIX SYMBOL MULTIPLICATION FACTORS QUANTITY Gravitational CONVERSION FACTOR giga Mass mega Force 1 kgf=9.807 N kilo Torque kgf•m N•m kgf•m=9.807 N•m hecto Pressure kgf/cm MPa 1 kgf/cm =0.09807 MPa deca Motive...
  • Page 17 1. OUTLINE 1-10...
  • Page 18 2. SPECIFICATIONS 2. SPECIFICATIONS TABLE OF CONTENTS COMPONENTS NAME ..................2-3 MACHINE DIMENSIONS ..................2-4 SPECIFICATIONS AND PERFORMANCE ............2-6 MACHINE & COMPONENTS WEIGHT (DRY) ............2-8 TRANSPORTATION .....................2-11 TYPE OF CRAWLER SHOES ................2-14 TYPE OF BUCKET ....................2-15 ENGINE SPECIFICATIONS .................2-16 2.8.1 SPECIFICATIONS ..................2-16 2.8.2 ENGINE PERFORMANCE CURVE .............2-17 Book Code No.
  • Page 19 2. SPECIFICATIONS Issue Date of Issue Applicable Machines Remarks E30B : PW14- S5PW0233E01 First Edition March, 2010 E35B : PX15- (NH-NA) E30B : PW14-46519~ S5PW0233E02 Revision June, 2010 E35B : PX15-21105~ (NH-NA)
  • Page 20: Components Name

    2. SPECIFICATIONS COMPONENTS NAME ARM CYLINDER LIGHT BOOM BOOM CYLINDER BUCKET CANOPY CYLINDER OPERATING LEVER DOZER OPERATING LEVER HYDRAULIC TANK LINK CONTROL VALVE BUCKET TRAVEL LEVER MONITOR PANEL (GAUGE CLUSTER) RADIATOR AIR CLEANER SWING CYLINDER RESERVOIR TANK DOZER CYLINDER MUFFLER BATTERY ENGINE FUEL TANK...
  • Page 21: Machine Dimensions

    2. SPECIFICATIONS MACHINE DIMENSIONS (1) E30B (CANOPY) 4470 {14'8.0"} 1840 {6'0.44"} 1380 {4'6.3"} 1550 {5'1.0"} 775 {2'6.5"} 1550 {5'1.0"} {11.8"} 1250 {4'1.2"} 1700 {5'6.9"} 2150 {7'0.6"} 1550 {5'1.0"} 2630 {8'7.5"} (2) E30B (CAB) 4470 {14'8.0"} 1840 {6'0.44"} 1380 {4'6.3"} 1550 {5'1.0"} 775 {2'6.5"} 1550 {5'1.0"} {11.8"}...
  • Page 22 2. SPECIFICATIONS (3) E35B (CANOPY) 4710 {15'5.4"} 1910 {6'3.2"} 1460 {4'9.5"} 1550 {5'1.0"} 850 {2'9.5"} 1600 {5'3.0"} 1700 {5'6.9"} {11.8"} 1400 {4'7.1"} 2150 {7'0.6"} 1700 {5'6.9"} 2680 {8'9.5"} (4) E35B (CAB) 4710 {15'5.4"} 1910 {6'3.2"} 1460 {4'9.5"} 1550 {5'1.0"} 850 {2'9.5"} 1600 {5'3.0"} 1700 {5'6.9"} {11.8"}...
  • Page 23: Specifications And Performance

    2. SPECIFICATIONS SPECIFICATIONS AND PERFORMANCE SPEED AND GRADEABILITY Model E30B E35B Applicable Machines PW14-46519~ PX15-21105~ Iron shoe Iron shoe Shoe Type Rubber shoe Rubber shoe (OPT) (OPT) Slewing Speed {rpm} 8.9 (8.9) 8.9 (8.9) High High High High (1st) (2nd)
  • Page 24 2. SPECIFICATIONS WEIGHT Rubber shoe Iron shoe Rubber shoe Iron shoe Machine Weight kg (lb) 3,200 (7050) 3,340 (7360) 3,610 (7960) 3,730 (8220) Upper slewing body kg (lb) 1,600 (3530) <-- 1,930 (4260) <-- Travel system kg (lb) 1,120 (2470) 1,230 (2710) 1,140 (2520) 1,260 (2780)
  • Page 25: Machine & Components Weight (Dry)

    2. SPECIFICATIONS MACHINE & COMPONENTS WEIGHT (DRY) Unit ; kg (lb) E30B MODEL RUBBER SHOE IRON SHOE CANOPY CANOPY COMPLETE MACHINE 3,200 (7050) 3,340 (7360) 3,310 (7300) 3,450 (7600) UPPER FRAME ASSEMBLY 1,600 (3530) 1,740 (3840) 1,600 (3530) 1,740 (3840) (ASSY OF FOLLOWINGS) UPPER FRAME 348 (767)
  • Page 26 2. SPECIFICATIONS Bucket weight is shown with Japanese standard bucket weight.
  • Page 27 2. SPECIFICATIONS Unit ; kg (lb) E35B MODEL RUBBER SHOE IRON SHOE CANOPY CANOPY COMPLETE MACHINE 3,580 (7890) 3,720 (8200) 3,700 (8160) 3,840 (8470) UPPER FRAME ASSEMBLY 1,900 (4190) 2,040 (4500) 1,900 (4190) 2,040 (4500) (ASSY OF FOLLOWINGS) UPPER FRAME 348 (767) <-- <--...
  • Page 28: Transportation

    2. SPECIFICATIONS TRANSPORTATION (1) LOADING MACHINE ON A TRAILER 1. Keep trailer bed clean. Put chocks against truck wheels. 2. Use a ramp or loading deck. Ramps must be strong enough, have a low angle, and correct height. Load and unload machine on a level surface.
  • Page 29 2. SPECIFICATIONS 2. ARM & BUCKET (Japanese standard bucket) Model E30B E35B L X H X W 2,190 X 450 X 500 2,360 X 450 X 600 mm (ft-in) (7'2.2") (17.7") (19.7") (7'8.9") (17.7") (1'11.6") Weight kg (lb) 198 (435) 219 (485) 3.
  • Page 30 2. SPECIFICATIONS 5. DOZER w/o cylinder weight Model E30B E35B L X H X W 1,230 X 330 X 1,550 1,280 X 330 X 1,700 mm (ft-in) (4'0.4") (13.0") (5'1.0") (4'2.4") (13.0") (5'6.9") Weight kg (lb) 142 (315) 150 (330) 2-13...
  • Page 31: Type Of Crawler Shoes

    2. SPECIFICATIONS TYPE OF CRAWLER SHOES Ground pressure Total Crawler Shoe width Number of kPa (psi) Type Model width mm (in) Link mm (ft•in) CANOPY Rubber shoe E30B 300 (11.8") 1,550 (5’1.0") 27 (3.9) 28 (4.1) E35B 300 (11.8") 1,700 (5’6.9") 31 (4.5) 32 (4.6) Iron shoe (option)
  • Page 32: Type Of Bucket

    2. SPECIFICATIONS TYPE OF BUCKET Outer width mm (in) Heaped Number of Weight Type Model capacity Remarks with side without tooth kg (lb) (cu.yd) cutter side cutter Back hoe bucket E30B 0.09 (0.118) 81 (179) (1’7.7") (1’4.9") Standard size E35B 0.11 (0.144) 89 (196) (1’11.6")
  • Page 33: Engine Specifications

    2. SPECIFICATIONS ENGINE SPECIFICATIONS 2.8.1 SPECIFICATIONS Model E30B, E35B Engine Model 3TNV88-BPYB Type Vertical, 4-cycle water-cooled diesel engine No. of cylinders - Bore × Stroke 3 - 88 mm (3.46 in) × 90 mm (3.54 in) Total displacement 1.642 liter (100 cu•in) Compression ratio 19.1 Rated output...
  • Page 34: Engine Performance Curve

    2. SPECIFICATIONS 2.8.2 ENGINE PERFORMANCE CURVE E30B, E35B Model : 3TNV88-BPYB Rated Output : 21.2 kW / 2400 min (28.8 PS / 2,400 rpm) N . m (lbf . ft) (89) [ T ] (74) (PS) (59) (44) (34) (30) (27) (20) g/kWh (g/psh)
  • Page 35 2. SPECIFICATIONS 2-18...
  • Page 36 3. ATTACHMENT DIMENSIONS 3. ATTACHMENT DIMENSIONS TABLE OF CONTENTS BOOM ........................3-3 3.1.1 BOOM DIMENSIONAL DRAWINGS ............3-3 3.1.2 BOOM MAINTENANCE STANDARDS ............3-4 ARM ........................3-8 3.2.1 ARM DIMENSIONAL DRAWINGS .............. 3-8 3.2.2 ARM MAINTENANCE STANDARDS ............3-10 BUCKET ......................3-15 3.3.1 BUCKET DIMENSIONAL DRAWINGS ............
  • Page 37 3. ATTACHMENT DIMENSIONS Issue Date of Issue Applicable Machines Remarks E30B : PW14- S5PW0333E01 First Edition March, 2010 E35B : PX15- (NH-NA) E30B : PW14-46519~ S5PW0333E02 Revision June, 2010 E35B : PX15-21105~ (NH-NA)
  • Page 38 3. ATTACHMENT DIMENSIONS BOOM 3.1.1 BOOM DIMENSIONAL DRAWINGS Boom Dimensional Drawings DIMENSIONS [mm(ft-in)] NAME E30B E35B Boom length 2300 (7'6.55") 2500 (8'2.43") Distance between pins of boss R1217.5 (3'11.93") R1210 (3'11.64") Distance between pins of bracket R1130.5 (3'8.51") R1157 (3'9.55") Height of boom cylinder rod pin 420.5 (1'4.56") 385.5 (1'3.18")
  • Page 39 3. ATTACHMENT DIMENSIONS 3.1.2 BOOM MAINTENANCE STANDARDS (1) Clearance of pin and bushing on boom section Clearance of pin and bushing on boom section Unit : mm (in) Standard dimensions Clearance Tolerance Standard Pos. Item Pin part No. Remedy Tolerance Standard Serviceabi Pin dia.
  • Page 40 3. ATTACHMENT DIMENSIONS This page is blank for editing convenience.
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